DeWalt D27111 Manual page 29

Checking and Adjusting the Blade to the Table (Fig. J1 – J4)
1. Loosen the bevel clamp handle 15 .
2. Press the saw head to the right to ensure it is fully vertical and tighten the bevel
clamp handle.
3. Pull down the head until the blade just enters the saw kerf
4. Place a set square on the table and up against the blade
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WARNING: Do not touch the tips of the blade teeth with the square.
5. If adjustment is required, proceed as follows:
a. Loosen the bevel clamp handle
15
screw 54 in or out until the blade is at 90° to the table as measured with the square.
b. If the bevel pointer 55 does not indicate zero on the bevel scale
that secures the pointer and move the pointer as necessary.
56
Adjusting the Fence (Fig. K1, K2)
The upper part of the left side of the fence can be adjusted to the left to provide clearance,
allowing the saw to bevel to a full 45° left.
1. To adjust the fence 13 :
a. Loosen the plastic knob 57 and slide the fence to the left.
b. Make a dry run with the saw switched off and check for clearance. Adjust the fence to
be as close to the blade as practical to provide maximum workpiece support, without
interfering with the up and down movement of the arm.
c. Tighten the knob securely.

WARNING: The guide groove 58 can become clogged with sawdust. Use a stick or some
low pressure air to clear the guide groove.
The moveable part of the right side of the fence can be adjusted to provide maximum support
of the workpiece near the blade, while allowing the saw to bevel to a full 45° left. The sliding
distance is limited by stops in both directions.
2. To adjust the fence 6 :
a. Loosen the wingnut to release the fence
59
b. Slide the fence to the left.
c. Make a dry run with the saw switched off and check for clearance. Adjust the fence to
be as close to the blade as practical to provide maximum workpiece support, without
interfering with the up and down movement of the arm.
d. Tighten the wingnut 59 to secure the fence in place.
Checking and Adjusting the Bevel Angle (Fig. J1, J5, K1)
1. Loosen the left side fence clamping knob
to the left as far as it will go.
2. Loosen the bevel clamp handle 15 and move the saw head to the left. This is the 45°
bevel position.
3. If adjustment is required, proceed as follows:
a. Turn the stopscrew 60 in or out as necessary until the pointer

WARNING: While performing this adjustment, it is advisable to take the weight of the
saw head by holding it. This will make it easier to turn the adjustment screw.
Rail Guide Adjustment (Fig. L)
1. Regularly check the rails for clearance.
2. To reduce clearance, gradually rotate the set screw
head back and forth.
Adjustments for Saw Bench Mode
Changing from mitre saw to saw bench mode (Fig. A1, A2)
1. Lock the table 19 into highest position.
2. Put the blade into 0° cross-cut position with the mitre lever
3. Lock the rail lock knob with the saw head in the rear position.
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4. Press the head lock-up release lever 3
pin 17 .
5. Fit the parallel fence 22 as described below.
Adjusting the Riving Knife (Fig. M1, M2)
The correct position is for the top of the riving knife
highest tooth of the blade and the body of the radius to be a maximum of 5 mm from the tips
of the saw blade teeth (Fig. M1).
1. Loosen the bolts which allows the riving knife to move up and down (Fig. M2).
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2. Slide the knife either up or down until the correct position is attained.
3. Retighten the bolts 62 firmly.
Mounting and Adjusting The Parallel Fence (Fig. N1 – N4)
1. Slide the bracket 63 on from the right (Fig. N1). The clamping plate engages behind the
front edge of the table.
2. Slide the fence 22 up against the blade.
3. Push the lever 64 down to secure the fence in place.
4. Check that the fence is parallel to the blade.
5. If adjustment is required, proceed as follows:
a. Loosen the adjustment knob fastening the fence bracket to the fence support
65
(Fig. N2).
b. Adjust the fence so that it is parallel to the blade by checking the distance between the
blade and the fence at the front and rear of the blade.
47 .
(Fig. J2).
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and turn the vertical position adjustment stop
14 , loosen the screw
.
6
57 and slide the upper part of the left side fence
55 indicates 45°.
61 clockwise while sliding the saw
10 secured (Fig. A1).
to lower the head and depress the lock down
to be no more than 2 mm below the
20
c. When the adjustment has been carried out, re-tighten the adjustment knob and check
again that the fence is parallel to the blade.
6. Check that the pointer 66 indicates zero on the scale (Fig. N3). If the pointer does not
indicate exactly zero, loosen the screw
the screw.
7. The fence is reversible: the workpiece can be guided along the 52 mm or along the 8 mm
face to allow the use of a push stick when ripping thin workpieces (Fig. N4).
a. To set for 8 mm, loosen the adjustment knob
clamping support 69 .
b. Turn the fence and re-engage the clamping support in the slot as shown (Fig. N4).
c. To use with the full height of 52 mm, slide the fence into the clamping support with the
wide face in the vertical position (Fig. N1).

WARNING:
• Use the 8 mm profile for ripping low workpieces to allow access between the blade
and the fence for the push stick.
• The rear end of the fence should be level with the front of the riving knife.
Adjusting the Saw Bench Table (Fig. A1, A2)
The table 19 slides up and down manually and is held at the required height with two
locking knobs.
1. Loosen the table locking knobs, both main
2. Set the table to the proper height needed.
3. Tighten the table locking knobs. First tighten the main knob
position with the additional knob 4 .
Changing from Saw Bench to Mitre Saw Mode (Fig. A1, A2)
1. Lock the table 19 into highest position.
2. Press down the operating handle 2 and pull out the lock down pin
3. Gently release the downward pressure and allow the head to rise to its full height.
Prior to Operation
• Install the appropriate saw blade. Do not use excessively worn blades. The maximum rotation
speed of the tool must not exceed that of the saw blade.
• Do not attempt to cut excessively small pieces.
• Allow the blade to cut freely. Do not force.
• Allow the motor to reach full speed before cutting.
• Make sure all locking knobs and clamp handles are tight.
• Secure the workpiece.
• Although this saw will cut wood and many nonferrous materials, these operating instructions
refer to the cutting of wood only. The same guidelines apply to the other materials. Do not cut
ferrous (iron and steel) materials or masonry with this saw! Do not use any abrasive discs!
• When cutting non-ferrous materials, always use a suitable D
angle of -5°. Make sure to secure the material in position using a material clamp.
• Make sure to use the kerf plate. Do not operate the machine if the kerf slot is wider than
10 mm.
• Ensure the material to be sawn is firmly secured in place.
• Apply only a gentle pressure to the tool and do not exert side pressure on the saw blade.
• Avoid overloading.
• Always remove the dust from the machine after use to ensure the lower guard
operates properly.
• When sawing wood and wood products, always connect a dust extraction device designed in
accordance with the relevant regulations regarding dust emission.
OPERATION
Instructions for Use

WARNING: Always observe the safety instructions and applicable regulations.

WARNING: To reduce the risk of injury, turn unit off and disconnect machine
from power source before installing and removing accessories, before adjusting
or changing set-ups or when making repairs. Be sure the trigger switch is in the OFF
position. An accidental start-up can cause injury.
The attention of UK users is drawn to the "woodworking machines regulations 1974" and any
subsequent amendments.
Ensure the machine is placed to satisfy your ergonomic conditions in terms of table height
and stability. The machine site shall be chosen so that the operator has a good overview and
enough free surrounding space around the machine that allows handling of the workpiece
without any restrictions.
To reduce effects of vibration make sure the environment temperature is not too cold,
machine and accessory is well maintained and the workpiece size is suitable for this machine.
Switching On and Off (Fig. O)
The on/off switch has a built-in no-volt release function: should the power be shut off for
some reason, the switch has to be deliberately reactivated.
1. To switch the machine on, press the green start button
2. To switch the machine off, press the red stop button
, move the pointer to read 0 and tighten
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65 and slide the fence 22 out of the
and additional , but do not take them off.
16 4
16 , then secure the table in
17 , as shown.
WALT saw blade with a rake
e
70 .
71 .
EnGLIsh
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