Related Manuals for Exalto 255BS
Summary of Contents for Exalto 255BS
- Page 1 WIPER SYSTEMS Exalto windscreen wiper type 255BS ITEM NO. 211255.35/211255.65 (12V) - 212455.35/212455.65 (24V)
- Page 2 MANUAL WIPER SYSTEMS Dear Customer, Thank you for buying our products. Exalto wiper systems are designed and manufactured to the highest standards for marine applications. We guarantee you a clear view for many years. Complete range of products After sales support We offer a wide range of wiper systems We have an excellent after sales support.
- Page 3 3.4 final installation Declaration of conformity 4. Operation and use 4. 1 preparations for first use 4.2 normal operations 5. Maintenance 5. 1 general maintenance 5.2 servicing 5.3 changing the wiping arc and park position 5.4 disassembly and assembly Exalto type 255BS...
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Page 4: Use Of The Manual
Alerts you to possible problems and safety warnings. Safety Exalto windscreen wipers are easy to install, yet a fair amount of technical knowledge (mechanical and electrical) is required of the installer. Please consult the manual or contact your vendor in case of doubt during installation or operation. -
Page 5: Safety Provisions
• Place a fuse (see specifications) sized to protect the motor. Safety requirements Before the Exalto wiper is installed, we strongly recommend the following: • Read the entire manual before installation. • Make sure your working environment as well as the wiper parts are clean. -
Page 6: Environmental Factors
MANUAL WIPER SYSTEMS 1. Introduction With this user manual we want to guide you in the installation and use of the Exalto windscreen wiper. Please follow all instructions and install all safety provisions. 1.1 Introduction Exalto windscreen wipers are especially designed to keep working even with the most extreme weather conditions at sea. -
Page 7: Technical Data
MANUAL WIPER SYSTEMS 2. Technical data 2.1 General • Product Exalto windscreen wiper • Type 255BS (Bulkhead fitting, stepless adjustable) • Catalogue numbers 211255.35, 211255.65 (12 Volt) 212455.35, 212455.65 (24 Volt) 2.2 Electrical data 12 Volt • Torque (max.) 55 Nm •... -
Page 8: Installation Of Mechanical Parts
MANUAL WIPER SYSTEMS 3. Installation Before starting the installation read the chapter on safety. Check before installation that all parts are present and undamaged. In case of errors, contact your vendor. 3.1 Preparation The complete wiper, with packaging, can be handled and transported by hand. Leave the wiper in the packing, until you are ready to install it;... - Page 9 Rubber sealing plate Glass or Bulkhead gon nut ue 26Nm/19ft. lbs Hexagon nut Tightening 26Nm/19ft. lbs Rubber sealing plate Hexagon lockin Stainless steel sealing plate tightening torque 16.3 M8 washer Rubber weathercap Nut M8 Tightening 16.3Nm/12ft. lbs Exalto type 255BS...
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Page 10: Electrical Installation
MANUAL WIPER SYSTEMS Attention! Do not fit the wiper arm before finishing the electrical connections. 3.3 Electrical installation Install the wiper switch in the dashboard. Connect the wiper to the ship’s electrical system. Use a cable with 5 wires with a diameter of at least 1½... - Page 11 Switch on the power and test the motor briefly again to check the wiped area. When the wipe arc is correct, adjust the position and the length of the arm if necessary. Tighten the nuts to the correct torque (33Nm/25ft.lbs). Exalto type 255BS...
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Page 12: Operation And Use
If the wiping arc or the park position is wrong, adjust them again. Follow the procedure in paragraph 5.3. 4.2 Normal operation All Exalto windscreen wipers are provided with the following functions: • low speed; • high speed; • self parking. -
Page 13: General Maintenance
MANUAL WIPER SYSTEMS 5. Maintenance 5.1 General maintenance To keep the Exalto wiper in good condition, you are advised to: • clean wiper arms and blades with fresh water after every journey in salt water (to prevent salt from clogging moving parts);... - Page 14 tightening 33Nm/24ft. lbs MANUAL WIPER SYSTEMS Bolt M10x35 Nut M6 Tightening 6.8Nm/5ft. lbs Nordlock Motorlever Nordlock Bolt M6x25 Half Nut M10 tightening 33Nm/24ft. lbs Nut M10 tightening 33Nm/24ft. lbs Washer Nordlock Dogbone Bolt M10x35 Tigh 5.3.2 Adjusting the park position Place the motor lever loose on the shaft, parking right or left (see drawing in paragraph 3.4 and below for reference);...
- Page 15 Unscrew the three bolts of the motor (see 7. 1 ) and remove the motor; When replacing, bolt the motor on the housing and follow section 5.3 to install the drive crank lever and set to the correct park position. Exalto type 255BS...
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Page 16: Troubleshooting
MANUAL WIPER SYSTEMS 6. Troubleshooting In this chapter, several malfunctions are mentioned combined with possible causes and solutions. Please leave servicing to qualified mechanics. 6.1 Wiper does not work after switching on • Possible causes: Wiper switch is not working properly. Solution: Test and replace it. - Page 17 Mechanical joints are loose. Solution: Replace worn parts or tighten as required. Parts are broken. Solution: Replace broken parts, re-adjust as required. Splines of shafts are worn Solution: Replace all loose, broken or worn parts and adjust as required. Exalto type 255BS...
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Page 18: Drawings & Schematics
MANUAL WIPER SYSTEMS 7. Drawings & Schematics 7.1 Assembly overview... -
Page 19: Parts List
2178.003 - C180906 Hexagon head bolt s.s. M6x16 (A4) 0933A406016 Lock washer M6 2100.413 Nut M20x1 2100.350 Bearing house 255BS bh = 35mm 2197.157 2197.187 Bearing house 255BS bh = 65mm Plain washer s.s. M12x1,0 2100.400 Drive crank L=36,3mm for 255BS 2197.081_B... - Page 20 7.3 Motor Wiring Schematic - Connection data 7.4 Wiring diagrams for switches and control systems Exalto wiper motors can be connected through a wide variety of simple switches to complex controllers. Below you will find some connection wiring diagram examples of Exalto switches and controllers.
- Page 21 MANUAL WIPER SYSTEMS Switch 2134 & 2135: Function Polarity Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive Exalto type 255BS...
- Page 22 MANUAL WIPER SYSTEMS Carling switching VEB1: (Exalto number 70906425.SET) as per following details which is wiper switch specific. Function Polarity Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive...
- Page 23 This scheme can also be used for the case of digital switching modules with only simple output channels. Function Polarity Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive Exalto type 255BS...
- Page 24 MANUAL WIPER SYSTEMS Switch 2158 & 2159: Function Polarity Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive...
- Page 25 MANUAL WIPER SYSTEMS Switch 210341-P: Switch 210342-P: Function Polarity Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive Exalto type 255BS...
- Page 26 MANUAL WIPER SYSTEMS Switch panel 210321224-210351224: PUMPS / HEATERS OUTPUT RELAY BOX SRM2P Additional relay box for heated window operation CONTROL 210321224 -- + CAN BUS CABLE CAVOT8XX05 L = 5 mt. WASH PUMP POWER SUPPLY Additional relay box for pumps/heaters is not supplied in standard equipment. Function Polarity Switch code...
- Page 27 -M S P 210351224 -- + CAN BUS CABLE CAVOT8XX05 L = 5 mt. WASH PUMP POWER SUPPLY Function Polarity Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive Exalto type 255BS...
- Page 28 Hereby declares that Exalto windscreen wiper type 255BS complies to the following harmonised standards: Pleasure yachts electric systems • NEN-EN-ISO 10133:2017 Extra-low voltage D.C. installations (regarding color codes) Exalto Wiper Technologies Nijverheidsstraat 12 3371 XE Hardinxveld-Giessendam The Netherlands +31 (0)184 615 800 wipers@exalto.com...
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