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Summary of Contents for Exalto 223BS
- Page 1 User manual for Exalto windscreen wiper type 223BS (Item no. XA2167.xx/XA2168.xx) Exalto type 223BS - 1...
- Page 2 Dear Customer, Thank you for buying our products. Exalto wiper systems are designed and manufactured to the highest standards for marine applications. We guarantee you a clear view for many years. Complete range of products We offer a wide range of wiper systems for all types of vessels, both leisure and com- mercial.
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Page 3: Table Of Contents
6.2 wiped area or park position is not correct 6.3 motor runs, but arms do not move Drawings and schematics 7.1 assembly overview 7.2 parts list 7.3 connection table 7.4 wiring diagrams for switches and control systems Declaration of conformity Exalto type 223BS - 3... -
Page 4: Safety
Alerts you to possible problems and safety warnings. Safety Exalto windscreen wipers are easy to install, yet a fair amount of technical knowledge (mechanical and electrical) is required of the installer. Please consult the manual or contact your vendor in case of doubt during installation or operation. - Page 5 • Place a fuse (see specifications) sized to protect the motor. Safety requirements Before the Exalto wiper is installed, we strongly recommend the following: • Read the entire manual before installation. • Make sure your working environment as well as the wiper parts are clean.
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Page 6: Introduction
Introduction With this user manual we want to guide you in the installation and use of the Exalto windscreen wiper. Please follow all instructions and install all safety provisions. 1.1 Introduction Exalto windscreen wipers are especially designed to keep working even with the most extreme weather conditions at sea. -
Page 7: Technical Data
Technical data 2.1 General • Product Exalto windscreen wiper • Type 223BS (Bulkhead fitting, Slot adjustable, Open housing) • Catalogue numbers XA2167.30/35 -/32 -/40 -/45 -/50 (12V) XA2168.30/35 -/32 -/40 -/45 -/50 (24V) 2.2 Electrical data 12 Volt • Torque (max.) 23 Nm •... -
Page 8: Installation
• Find the intersection of L and W in the diagram below; Determination of wipe arc Wipe arc 40° 45° 50° 55° 60° 65° 70° 75° 80° 85° 90° 1000 EXAMPLE 1000 1100 1200 1300 1400 Units in mm Wiped area width (W) - Exalto type 223BS... - Page 9 Rubber sealing plate Glass or Bulkhead Rubber sealing plate Stainless steel sealing plate Nut M8 M8 washer tightening torque 16.3/12ft. lbs Hexagon locking nut tightening torque 16.3Nm/12ft. lbs Rubber weathercap Exalto type 223BS - 9...
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Page 10: Electrical Installation
The motor will be in park position. The standard park posi- tion is shown in the figure under point 5.3.2. Hint! If you have doubts regarding the park position, make a vane with tape to simulate the position of the arms. - Exalto type 223BS... -
Page 11: Operation And Use
• there are no leaks where the shafts go through the bulkhead; • the wiping arc cleans the entire window; • the park position is correct. If the wiping arc or the park position is wrong, adjust them again. Follow the procedure in paragraph 5.3. Exalto type 223BS - 11... -
Page 12: Normal Operations
5.0 Maintenance 5.1 General maintenance To keep the Exalto wiper in good condition, you are advised to: • clean wiper arms and blades with fresh water after every journey in salt water (to prevent salt from clogging moving parts);... - Page 13 6. Adjust the wiper arm to the correct length, if necessary; 7. Install the wiper arm in correct parking position; 8. If necessary repeat steps 6 and 7 to position wiper arm in correct parking position. not correct not correct correct correct Exalto type 223BS - 13...
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Page 14: Disassembly And Assembly
3. Unscrew the three bolts of the motor (section 7.1, nr 3) and remove the motor; 4. When replacing, bolt the motor on the housing and follow section 5.3 to install the drive crank lever and set to the correct park position. - Exalto type 223BS... -
Page 15: Troubleshooting
Solution: Replace worn parts or tighten as required. 2. Parts are broken. Solution: Replace broken parts, re-adjust as required. 3. Splines of shafts are worn Solution: Replace all loose, broken or worn parts and adjust as required. Exalto type 223BS - 15... -
Page 16: Drawings And Schematics
Drawings & Schematics 7.1 Assembly overview - Exalto type 223BS... -
Page 17: Parts List
SS Flathead bolt M6×16 0965HA406016 Plain washer s.s. M12x1,0 2100.400 circlip 12mm 0471A2012 Connecting rod Ø10 L=85mm 2100.936 Cover plate SS 223BS 50mm 2100.481 Coverplate Nitril 223BS 50mm 2100.491 Nut s.s. M8 A4 din934 0934A408 Nut s.s. M10 A4 din934 0934A410 Weathercap M20 2100.361... -
Page 18: Wiring Diagrams For Switches And Control Systems
7.3 Motor Wiring Schematic - Connection data 7.4 Wiring diagrams for switches and control systems. Exalto wiper motors can be connected through a wide variety of simple switches to complex controllers. Below you will find some connection wiring diagram examples of Exalto switches and controllers. - Page 19 Switch 2134 & 2135: Exalto type 223BS - 19...
- Page 20 Carling switching VEB1: (Exalto number 70906425.SET) as per following details which is wiper switch specific. For a standard 3 stage switch of Carling or alternative: This scheme below has to be used. This scheme can also be used for the case of digital switching modules with only simple output channels.
- Page 21 Low speed Black Self park Negative Wiring detail of wiper connections on relaybox Connector for wiper on relay box High speed Low speed (White) (Yellow) Negative Self park (Black) (Red) Viewed from cable side of connector Exalto type 223BS - 21...
- Page 22 Switch 210341: Switch 210342: - Exalto type 223BS...
- Page 23 PUMPS / HEATERS OUTPUT + -- RELAY BOX SRM5P Additional relay box for heated window operation CONTROL -M S P 210351224 -- + CAN BUS CABLE CAVOT8XX05 L = 5 mt. WASH PUMP POWER SUPPLY Exalto type 223BS - 23...
- Page 24 3371 XE Hardinxveld-Giessendam The Netherlands Phone: +31 (0)184 615 800 E-mail: wipers@exalto.com hereby declares that Exalto windscreen wiper type 223BS complies to the following harmonised standards: Pleasure yachts electric systems • NEN-EN-ISO 10133:2017 Extra-low voltage D.C. installations (regarding color codes) Hardinxveld-Giessendam 01-10-2017 (m-d-y) www.exaltowipers.com...
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