Related Manuals for Exalto 255BSS
Summary of Contents for Exalto 255BSS
- Page 1 User manual for Exalto windscreen wiper type 255BSS (Item no. 211255.35S/211255.65S -12V - 212455.35S/212455.65S - 24V) Exalto type 255BSS - 1...
- Page 2 Dear Customer, Thank you for buying our products. Exalto wiper systems are designed and manufactured to the highest standards for marine applications. We guarantee you a clear view for many years. Complete range of products We offer a wide range of wiper systems for all types of vessels, both leisure and com- mercial.
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Page 3: Table Of Contents
6.2 wiped area or park position is not correct 6.3 motor runs, but arms do not move Drawings and schematics 7.1 assembly overview 7.2 parts list 7.3 connection table 7.4 wiring diagrams for switches and control systems Declaration of conformity Exalto type 255BSS - 3... -
Page 4: Safety
Alerts you to possible problems and safety warnings. Safety Exalto windscreen wipers are easy to install, yet a fair amount of technical knowledge (mechanical and electrical) is required of the installer. Please consult the manual or contact your vendor in case of doubt during installation or operation. - Page 5 • Place a fuse (see specifications) sized to protect the motor. Safety requirements Before the Exalto wiper is installed, we strongly recommend the following: • Read the entire manual before installation. • Make sure your working environment as well as the wiper parts are clean.
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Page 6: Introduction
Introduction With this user manual we want to guide you in the installation and use of the Exalto windscreen wiper. Please follow all instructions and install all safety provisions. 1.1 Introduction Exalto windscreen wipers are especially designed to keep working even with the most extreme weather conditions at sea. -
Page 7: Technical Data
Technical data 2.1 General • Product Exalto windscreen wiper • Type 255BSS (Bulkhead fitting, step less adjustable) • Catalogue numbers 211255.35S - 211255.65S (12V) 212455.35S - 212455.65S (24V) 2.2 Electrical data 12 Volt • Torque (max.) 55 Nm • Voltage 12 Volt •... -
Page 8: Installation
• Find the intersection of L en W in the diagram below; Determination of wipe arc Wipe arc 40° 45° 50° 55° 60° 65° 70° 75° 80° 85° 90° 1000 EXAMPLE 1000 1100 1200 1300 1400 Units in mm Wiped area width (W) - Exalto type 255BSS... - Page 9 Rubber sealing plate Glass or Bulkhead on nut e 26Nm/19ft. lbs Hexagon nut Tightening 26Nm/19ft. lbs Rubber sealing plate Stainless steel sealing plate tightening M8 washer Rubber weathercap Nut M8 Tightening 16.3Nm/12ft. lbs Exalto type 255BSS - 9...
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Page 10: Electrical Installation
The motor will be in park position. The standard park posi- tion is shown in the figure under point 5.3.2. Hint! If you have doubts regarding the park position, make a vane with tape to simulate the position of the arms. - Exalto type 255BSS... -
Page 11: Operation And Use
• there are no leaks where the shafts go through the bulkhead; • the wiping arc cleans the entire window; • the park position is correct. If the wiping arc or the park position is wrong, adjust them again. Follow the procedure in paragraph 5.3. Exalto type 255BSS - 11... -
Page 12: Normal Operations
5.0 Maintenance 5.1 General maintenance To keep the Exalto wiper in good condition, you are advised to: • clean wiper arms and blades with fresh water after every journey in salt water (to prevent salt from clogging moving parts);... - Page 13 2. Place the motor lever in such a way that it forms an almost straight line with the connection lever (see drawing); 3. Tighten the motor lever well; 4. Place the wiper in the bulkhead; 5. Install the wiper arm in correct parking position. Not correct Not correct Correct Correct Exalto type 255BSS - 13...
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Page 14: Disassembly And Assembly
3. Unscrew the three bolts of the motor (see 7.1, nr 4) and remove the motor; Nut M10 4. When replacing, bolt the motor on the housing and follow section 5.3 to Tightening 33Nm/24ft. lbs install the drive crank lever and set to the correct park position. - Exalto type 255BSS... -
Page 15: Troubleshooting
Solution: Replace worn parts or tighten as required. 2. Parts are broken. Solution: Replace broken parts, re-adjust as required. 3. Splines of shafts are worn Solution: Replace all loose, broken or worn parts and adjust as required. Exalto type 255BSS - 15... -
Page 16: Drawings And Schematics
Drawings & Schematics 7.1 Assembly overview - Exalto type 255BSS... -
Page 17: Parts List
Spindle with lever and pin bh = 65mm 2197.104_A Rubber ring Ø36.5×21×2mm 2197.095 Ring-DIN125A-A4-M20 0125A420 Ring-DIN125A-A4-M8 0125A408 Ring-DIN125A-A4-M10 0125A410 Weathercap M20 2100.361 Self-locking nut M8 0985A408 Hexagon head bolt s.s. M10x35 (A4) 0933A410035 Lock ring M10x21mm 2100.412L Exalto type 255BSS - 17... -
Page 18: Wiring Diagrams For Switches And Control Systems
7.3 Motor Wiring Schematic - Connection data 7.4 Wiring diagrams for switches and control systems. Exalto wiper motors can be connected through a wide variety of simple switches to complex controllers. Below you will find some connection wiring diagram examples of Exalto switches and controllers. - Page 19 Switch 2134 & 2135: Exalto type 255BSS - 19...
- Page 20 Carling switching VEB1: (Exalto number 70906425.SET) as per following details which is wiper switch specific. For a standard 3 stage switch of Carling or alternative this scheme below has to be used. This scheme can also be used for the case of digital switching modules with only simple output channels.
- Page 21 Switch 2158 & 2159: Exalto type 255BSS - 21...
- Page 22 Switch 210341-P: Switch 210342-P: - Exalto type 255BSS...
- Page 23 PUMPS / HEATERS OUTPUT + -- RELAY BOX SRM5P Additional relay box for heated window operation CONTROL -M S P 210351224 -- + CAN BUS CABLE CAVOT8XX05 L = 5 mt. WASH PUMP POWER SUPPLY Exalto type 255BSS - 23...
- Page 24 3371 XE Hardinxveld-Giessendam The Netherlands Phone: +31 (0)184 615 800 E-mail: wipers@exalto.com hereby declares that Exalto windscreen wiper type 255BSS complies to the following harmonised standards: Pleasure yachts electric systems • NEN-EN-ISO 10133:2017 Extra-low voltage D.C. installations (regarding color codes) Hardinxveld-Giessendam 01-10-2017 (m-d-y) www.exaltowipers.com...
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