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Operating Manual
HiCoat-ED Pump
DANGER
High Voltage!
Turn power off
before servicing!
CAUTION
Read rules for safe
operation and
instructions
carefully!
08/2008
0241886

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Summary of Contents for WAGNER HiCoat-ED Pump - P

  • Page 1 Operating Manual HiCoat-ED Pump DANGER High Voltage! Turn power off before servicing! CAUTION Read rules for safe operation and instructions carefully! 08/2008 0241886...
  • Page 2 • HiCoat-ED Pump - F The HiCoat-ED Pump - P is connected to control units with pressure regulator. The HiCoat-ED Pump - F, on the other hand, is connected to control units, which regulate compressed air quantity, making this HiCoat-ED Pump - F suitable for applications involving control units with AFC technology (flow rate control) and purging air mode for powder flow.
  • Page 3: Table Of Contents

    Disposal........................13 Rectification of malfunctions ...................13 Spare parts lists and accessories ................14 How to order spare parts.....................14 Spare parts list HiCoat-ED Pump - F ................15 Spare parts list HiCoat-ED Pump - P ................16 Special accessories.....................17 Warranty........................18 08/2008 0241886 – HiCoat-ED Pump...
  • Page 4 The user must obey all the rules of operation found in this manual; failure to do so will render the warranty invalid. Wagner powder systems are designed to meet the most stringent safety requirements. They can be operated in compliance with generally applicable safety codes and applicable national safety regulations.
  • Page 5: Safety Regulations

    The use of individual parts other than those recommended in the operating manual may create a hazard to personal safety. Use only original Wagner replacement parts! Alteration or repair of Wagner original spare parts may cause fatal accidents or explosions in the coating system! 08/2008 0241886...
  • Page 6: Start Up

    Caution The HiCoat-ED Pump must be grounded to prevent static charging! In this case, you must use the Wagner Special hose! 2.1.1 Connecting the powder hose Push the powder hose 2 onto the collector-nozzle 1 until it is firmly fixed.
  • Page 7: Adjusting The Hicoat-Ed Pump To The Desired Powder Output Quantity

    Start up Mounting the HiCoat-ED Pump to the injector plate. The HiCoat-ED Pump can be fitted to an injector plate. Attachment hole M6 M6 Fillister head cap screw M6 (DIN 912) LA_03 Injector plate Caution The injector plate must be grounded! Adjusting the HiCoat-ED Pump to the desired powder output quantity Rule of thumb for setting the HiCoat-ED Pump: •...
  • Page 8 Start up The HiCoat-ED Pump powder output quantity values in the following tables have been determined under the following conditions: • Control unit EPG-D1 Test structure: • Spray gun PEA-C4-HiCoat with fan spray nozzle • Powder container fluidized and shaken Powder density: 1.6 kg/dm Hint The feed air quantity must be reduced for pulsing powder feed.
  • Page 9: Performing A Color Change

    The HiCoat-ED Pump is completely cleared of residual powder during this procedure. Please consult Wagner Service if the control unit is not yet equipped with this purging procedure function, or proceed as in the following description for the HiCoat-ED Pump - P. 08/2008 0241886 –...
  • Page 10: Hicoat-Ed Pump - P

    F for the feed air and coupling D for the dosage air from the HiCoat-ED Pump - P. 4. Pull the HiCoat-ED Pump - P out of the injector connection. 5. Blow through the HiCoat-ED Pump - P...
  • Page 11: Maintenance And Cleaning

    Maintenance and rectification of malfunctions Maintenance and cleaning Dismantling the collector-nozzle Caution Always deactivate the high voltage before starting any maintenance work and ensure that it cannot be reactivated again! The collector-nozzle 2 and O-ring 3 are parts subject to wear and must be checked regularly (weekly) and replaced if the powder feed is inadequate.
  • Page 12: Checking The Collector-Nozzle For Wear

    Maintenance and rectification of malfunctions Checking the collector-nozzle for wear Penetration depths: Hint Green: the collector-nozzle does not have to be exchanged Red: the collector-nozzle must be exchanged The O-rings are located according to the specific quality demands. good worn Collector-nozzle 0241229 Testing gauge 0241929 •...
  • Page 13: Disposal

    Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service center or dealer for details or contact us direct.
  • Page 14: Spare Parts Lists And Accessories

    Spare parts lists and accessories Spare parts lists and accessories How to order spare parts 0901_ .doc Faulty and unserviceable parts are replaced in accordance with our General Terms and Con- ditions of Delivery. In order to be able to guarantee safe and smooth spare parts delivery, the following informa- tion is necessary: Invoicing address Delivery address...
  • Page 15: Spare Parts List Hicoat-Ed Pump - F

    Spare parts lists and accessories Spare parts list HiCoat-ED Pump - F 0241624_et Item Article No. Article No. 0241624 HiCoat-ED Pump - F 0241229 * Collector nozzle low air Hose sleeve ∅9 0241479 0241466 Outer nut 0241930 Injector nozzle LA ET 0241460 Spring check valve 9970149...
  • Page 16: Spare Parts List Hicoat-Ed Pump - P

    Spare parts lists and accessories Spare parts list HiCoat-ED Pump - P 0241623_et Item Article No. Designation 0241623 HiCoat-ED Pump - P 0241229 * Collector nozzle low air Hose sleeve ∅9 0241479 0241466 Outer nut 0241930 Injector nozzle LA ET...
  • Page 17: Special Accessories

    Spare parts lists and accessories Special accessories Article No. Designation Plug-in nipple joint 9992200 for connecting the dosage air line for connecting to an automatic gun 9992711 Coupling joint for connecting the feed air line for connecting to an automatic gun 0390937 Hose coupling D9 ET for connecting the powder hose D8 or D9...
  • Page 18: Warranty

    If Wagner is unable to repair this product so as to conform to this Limited Warranty after a reasonable number of attempts, Wagner will provide, at our option, either a replacement for this product or a full refund of the purchase price of this product.
  • Page 19 NL-3543 AC UTRECHT D- 88677 Markdorf Phone: +49/7544/505-0 Phone +31/30/2410688 Fax: +49/7544/505-200 +31/30/2410765 service.standard@wagner-group.com info@wagnersystemen.nl Belgium Denmark Estee Industries WAGNER Industrial Solution Scandinavia AB (WISS) Leenbeekstraat 9 Kabingatan 28 B-9770 Kruishoutem S-25467 Helsingborg Phone +32/9/3885410 Phone +46/42/150020 +32/9/3885440 +46/42/150035 info@estee-industries.com info@wagner-industri.com...
  • Page 20 WAGNER- HOSOKAWA Micron Ltd. No. 9, 1-Chome Shodal Tajka, Hirakata-Shi Osaka 673-1132 Phone +81/728/566751 +81/728/573722 sempara@kornet.net China WAGNER SPRAYTECH SHANGHAI CO LDT. Flr, No. 395 Jiangchangxi Road, Shibei Industrial Zone Shanghai, 200436 Phone +86/2166521858 +86/2166529819 wagnersh@public8.sta.net.cn France Wagner – Division Solutions Industrielles Parc Gutenberg - Bâtiment F...

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