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Summary of Contents for WAGNER Quick-Link
- Page 1 P_05754 Powder Injector Quick-Link Translation of the Original Operating and Assembly Manual For professional use. Always observe the information in this manual, particularly the safety instructions and the warning instructions. Store the manual in a safe place. Edition: 05/2024...
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Page 3: Table Of Contents
Operating and Assembly Manual Powder Injector Quick-Link Table of Contents TABLE OF CONTENTS About these instructions Preface Warnings, notices and symbols in these instructions General Characters and Symbols Languages Supplementary Documentation Abbreviations Terminology for the Purpose of this Manual Using in accordance with the instructions... - Page 4 Operating and Assembly Manual Powder Injector Quick-Link Table of Contents 7.1.2 Cleaning Procedures Maintenance 7.2.1 Maintenance Personnel 7.2.2 Maintenance Instructions 7.2.3 Safety Checks 7.2.4 Changing the collector nozzle 7.2.5 Checking the collector nozzle for wear Disassembly and Disposal Disassembly Disposal...
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Page 5: About These Instructions
Operating and Assembly Manual Powder Injector Quick-Link 1 About these instructions 1 ABOUT THESE INSTRUCTIONS 1.1 PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel. -
Page 6: Languages
Operating and Assembly Manual Powder Injector Quick-Link 1 About these instructions – Non-numbered list, first level – Non-numbered list, second level = cross-reference on page ♦ = wearing parts ⋆ = included in service set ● = not part of the standard equipment but available as a special accessory 1.4 ... - Page 7 Operating and Assembly Manual Powder Injector Quick-Link 1 About these instructions Personnel qualifications Trained person Is instructed in the tasks assigned to him/her, the potential risks associ- ated with improper behavior as well as the necessary protective devices and measures.
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Page 8: Using In Accordance With The Instructions
The powder injector types are also specified in this operating manual as variant B (Quick-Link B and Quick-Link Hi-Coat B) for powder boxes and variant H (Quick-Link H and Quick-Link Hi- Coat H) for 60 liter powder tanks, for example. -
Page 9: Misuse
2 Using in accordance with the instructions – Metallic powder Info Contact your local WAGNER dealer and the lacquer manufacturer if you encounter application problems. 2.5 MISUSE Misuse can lead to physical injury and/or property damage! Special attention must be paid that: 4 No liquid coating products, e.g., solvents or water-based lacquers, are processed. -
Page 10: Basic Safety Instructions
Operating and Assembly Manual Powder Injector Quick-Link 3 Basic safety instructions 3 BASIC SAFETY INSTRUCTIONS 3.1 SAFETY INSTRUCTIONS FOR THE OPERATOR 4 Keep this operating manual at hand near the device at all times. 4 Always follow existing regulations concerning occupational safety and accident prevention regulations. -
Page 11: Personnel Qualifications
Operating and Assembly Manual Powder Injector Quick-Link 3 Basic safety instructions 4 Protective clothing including gloves, must correspond to EN 1149-5. The measured insulation resistance must not exceed 100 MΩ. 4 Ensure that there are no ignition sources such as naked flames, sparks, glowing wires, or hot surfaces in the spray booth. -
Page 12: Safe Handling Of Wagner Powder Spray Devices
Operating and Assembly Manual Powder Injector Quick-Link 3 Basic safety instructions 4 For sufficient health and environmental protection, only operate the device with technical ventilation (extraction) switched on. 3.2.2 Safe Handling of WAGNER Powder Spray Devices Danger due to dust formation! 4 Do not point spray guns at people. -
Page 13: Electrical Connection Cables
3.2.7 Maintenance and Repair Danger due to improper maintenance and repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. Order number 2467465 | Edition 05/2024... - Page 14 4 Use only WAGNER original spare parts and accessories. 4 WAGNER assumes no liability for changes to the product made by the operating company without the knowledge of WAGNER. Any adjustments to the documentation and the market release are the responsibility of the operating company.
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Page 15: Description
Operating and Assembly Manual Powder Injector Quick-Link 4 Description 4 DESCRIPTION 4.1 DESIGN OF THE POWDER INJECTOR Hi-Coat: 92 mm / 3.62 inch Quick-Link: 97 mm / 3.82 inch P_05755 Variant B 10 Injector base With suction lance and fluidizing air connec- tion. -
Page 16: Mode Of Operation Of The Powder Injector
Operating and Assembly Manual Powder Injector Quick-Link 4 Description Fluidizing air output in the powder tank 16 Crown Powder input from powder tank 17 Adapter fitting, complete (for variant H) Hose connection, complete (for variant B) 18 Adapter fitting Hose connection, complete (for variant H) -
Page 17: Data
2467892 Powder injector Quick-Link Hi-Coat B 2467893 Powder injector Quick-Link Hi-Coat H The standard equipment includes: 2368035 Collector nozzle for Quick-Link Hi-Coat B and H 2467463 Operating manual, in German See chapter Lan- Operating manual in local language guages [8 6] 4.4 ... -
Page 18: Assembly And Commissioning
Operating and Assembly Manual Powder Injector Quick-Link 5 Assembly and commissioning 5 ASSEMBLY AND COMMISSIONING 5.1 TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL – The assembly and commissioning personnel must have the technical skills to safely commission the device. – When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components. -
Page 19: Grounding
Make sure that the two electrically conductive O-rings (8) are grounded. Connecting/disconnecting all air hoses using a quick connector: The Pulverinjektor Quick-Link has a quick connector for quick and easy disconnection of all air connections in just one step and without having to detach the individual hose connections. -
Page 20: Safety Checks
Operating and Assembly Manual Powder Injector Quick-Link 5 Assembly and commissioning Good grounding of the work piece is also necessary for optimum powder coating. It is important to keep the ground cables as short as possible. Ground cables of an excessive length must be shortened. -
Page 21: Operation
4 commissioning is carried out in accordance with Chapter Assembly and commissioning [8 18]. The powder injector Quick-Link is part of the Sprint 2 manual system. Working with the system is described in the following operating manual: – Sprint 2 manual system 6.3 ... -
Page 22: Performing A Paint Change
In the case of a paint change, powder residues must be thoroughly removed from all powder feeding parts. The Quick-Link powder injector is part of the Sprint 2 manual system. The paint change procedure is described in the following operating manual: –... -
Page 23: Cleaning And Maintenance
Danger due to electric shock. 4 Switch of the high voltage before working on device/system. The Quick-Link powder injector is part of the Sprint 2 manual system. The cleaning procedure is described in the following operating manual: – Sprint 2 manual system 7.2 ... -
Page 24: Maintenance Instructions
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device. -
Page 25: Changing The Collector Nozzle
Description Material number Test mandrel See chapter Powder injector accessories [8 28] Collector nozzle See chapter Spare parts [8 29] Determining wear Collector nozzle for Quick-Link B and Quick-Link H: Order number 2467465 | Edition 05/2024... - Page 26 2. Push the thin side of the test mandrel as far as possible into the collector nozzle without applying pressure. 3. Determine the wear using the penetration depth of the test mandrel in the collector nozzle. Collector nozzle for Quick-Link Hi-Coat B and Quick-Link Hi-Coat H: P_05760 P_05760 Green area: good Red area: worn 1.
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Page 27: Disassembly And Disposal
Operating and Assembly Manual Powder Injector Quick-Link 8 Disassembly and Disposal 8 DISASSEMBLY AND DISPOSAL 8.1 DISASSEMBLY WARNING Incorrect disassembly! Risk of injury and damage to the device. 4 Before starting disassembly: 4 Switch off the energy and compressed air supply. -
Page 28: Accessories
Operating and Assembly Manual Powder Injector Quick-Link 9 Accessories 9 ACCESSORIES 9.1 POWDER INJECTOR ACCESSORIES Order no. Designation Illustration 2383797 PXS collector nozzle test mandrel, for checking the collector nozzle for wear P_03273 351798 Powder hose, inside diameter 8 mm, by the meter (only for... -
Page 29: Spare Parts
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device. -
Page 30: Quick-Link Powder Injector
Operating and Assembly Manual Powder Injector Quick-Link 10 Spare parts 10.3 QUICK-LINK POWDER INJECTOR P_05757 Stk Quick-Link B Quick-Link H Quick-Link Quick-Link Designation order no. order no. Hi-Coat B Hi-Coat H order no. order no. 2466079 2466080 2467892 2467893 Powder injector... - Page 31 Operating and Assembly Manual Powder Injector Quick-Link 10 Spare parts Stk Quick-Link B Quick-Link H Quick-Link Quick-Link Designation order no. order no. Hi-Coat B Hi-Coat H order no. order no. 2466796 Locking latch set, compris- ing: – 2 pressure springs –...
- Page 32 Operating and Assembly Manual Powder Injector Quick-Link 10 Spare parts Order number 2467465 | Edition 05/2024...
- Page 33 Operating and Assembly Manual Powder Injector Quick-Link 10 Spare parts Order number 2467465 | Edition 05/2024...
- Page 34 Operating and Assembly Manual Powder Injector Quick-Link 10 Spare parts Order number 2467465 | Edition 05/2024...
- Page 36 Order number 2467465 Edition 05/2024 Germany J. Wagner GmbH Otto-Lilienthal-Strasse 18 Postfach 1120 D-88677 Markdorf Telephone: +49 (0)7544 5050 Fax: +49 (0)7544 505200 E-mail: ts-powder@wagner-group.com Switzerland Wagner International AG Industriestrasse 22 CH-9450 Altstätten Telephone: +41 (0)71 757 2211 Fax: +41 (0)71 757 2222 More contact addresses on the internet at: www.wagner-group.com Subject to changes without notice...
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