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Related Manuals for Ametek POWER PRO FERRO 80 Series
Summary of Contents for Ametek POWER PRO FERRO 80 Series
- Page 1 OWNER’S MANUAL 193111-050 Revised November 17, 2020 IMPORTANT: Read these instructions before installing, operating, or servicing this system. POWER PRO FERRO 80 SERIES CHARGERS Silicon Diode Ferroresonant Transformer Type Battery Charger DO NOT DESTROY...
- Page 3 NOTE: Information regarding obtaining additional copies of this manual is located in the Introduction chapter of this manual. A battery charger is identified by model number. Incorporated into the model number is the 8-hour ampere-hour capacity, case size, input power phase, and number of cells in battery for which charger is intended.
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Page 5: Table Of Contents
193111-050 TABLE OF CONTENTS INTRODUCTION ............................1 How to use this Manual ........................1-1 Equipment Identification ........................1-1 Receipt of Equipment ......................... 1-1 SAFETY INSTRUCTIONS AND WARNINGS ................... 2 INITIAL SET-UP & DESCRIPTION ......................3 INSTALLATION ............................4 Location .............................. 4-1 Environmental Characteristics ...................... - Page 6 193111-050 TABLE OF CONTENTS This page intentionally left blank. November 17, 2020...
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Page 7: Introduction
Additional copies of this manual may be purchased by contacting Ametek/Prestolite Power Troy OH 45373, include the Owner's Manual number and equipment identification numbers. - Page 8 193111-050 INTRODUCTION This page intentionally left blank. November 17, 2020...
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Page 9: Safety Instructions And Warnings
193111-050 SAFETY INSTRUCTIONS AND WARNINGS SAFETY INSTRUCTIONS AND WARNINGS FOR OPERATION OF BATTERY located at the equipment. Check nameplate for voltage and phase requirements. If only 3-phase CHARGING EQUIPMENT power is available, connect single-phase equipment to only two wires of the 3-phase line. DO NOT CONNECT the equipment grounding conductor (lead) to the third live wire of the IMPORTANT –... - Page 10 193111-050 SAFETY INSTRUCTIONS AND WARNINGS C. Burn and Bodily Injury Prevention The battery produces very high currents when short DANGER: ELECTRICAL SHOCK circuited, and will burn the skin severely if in contact with any metal conductor that is carrying this current. CAN BE FATAL.
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Page 11: Initial Set-Up & Description
193111-050 INITIAL SET-UP & DESCRIPTION INITIAL SET-UP & DESCRIPTION Charger Cell Size Selection The basic charging circuit is the silicon diode, rectifi- From the data plate on the charger, note the voltage er-type with ferroresonant transformer (s). This fer- output. Place the corresponding DIP switch (S1) on roresonant transformer design regulates charging the Control in the “Closed”... - Page 12 193111-050 INITIAL SET-UP & DESCRIPTION Charger Control instructions) is back printed on a polycarbonate overlay which is resistant to damage from oils, gas- oline, and frequent operator handling. The Control The Control has an on board microcontroller to is “matched” to the output voltage of the charger by monitor and control the charging process.
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Page 13: Installation
193111-050 INSTALLATION INSTALLATION Location cause painful shock to personnel, and can lead to the erroneous conclusion that an electrical fault exists in For best operating characteristics and longest unit life, the equipment. take care in selecting an installation site. Avoid If a charger is to be connected to the AC power supply locations exposed to high humidity, dust, high ambient with a flexible jacketed cable, one having a separate... -
Page 14: Line Voltage Changeover Instructions
193111-050 INSTALLATION DISCONNECT BRANCH FUSE SIZE COPPER CABLE SIZE AWG * * LINE AMPS SWITCH * (AMPERES) POWER GROUND 0-2.5 No. 14 No. 14 2.6-4.5 No. 14 No. 14 4.6-7.5 No. 14 No. 14 7.6-12 No. 14 No. 14 12.1-16 No. -
Page 15: Charging Cable Connectors
193111-050 INSTALLATION 4. Route AC power input cable in through knock-out provided in side panel of charger cabinet. Securely Pre-operation Checks fasten cable wires to a power input terminal inside charger. Refer to Grounding section of this manual 1. Inspect charger thoroughly for damage; loose for proper connection of grounding conductor. - Page 16 193111-050 INSTALLATION This page intentionally left blank. November 17, 2020...
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Page 17: Operation
193111-050 OPERATION OPERATION A. Preliminary B. Normal or Daily Charge WARNING: DO NOT connect a battery to Make sure the charger is installed and grounded as this charger if the “Charge in Progress” instructed in the INSTALLATION chapter of this LED is lit. -
Page 18: Equalize Or Weekend Charge
193111-050 OPERATION C. Equalize Or Weekend Charge D. Manual Stop The Control features Auto Equalize on every 5th 1. To turn the charger OFF during any part of a charge cycle. Closing S1-6 can disable the feature. charge cycle, press the STOP key. All four When the Auto Equalize feature is disabled, an LEDs will flash. -
Page 19: Maintenance
193111-050 MAINTENANCE MAINTENANCE Lubrication WARNING: ELECTRICAL SHOCK HAZARD — Before inspecting or None required. cleaning inside cabinet, turn OFF and remove fuses of disconnect Fuse Replacement switch (supplying AC power to charger), disconnect battery, and The silicon diodes in this charger are protected by a check for voltage on capacitors. - Page 20 193111-050 MAINTENANCE 3. If capacitor is good, pointer will deflect, indicating capacitor is being charged, followed by a deflection in the opposite direction indicating partial discharge. If there is no deflection, capacitor is “open” and must be replaced. Also, if meter needle moves and stops at one value, replace capacitor.
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Page 21: Troubleshooting
193111-050 MAINTENANCE Troubleshooting DANGER: ELECTRICAL SHOCK HAZARD — Before checking electrical components, turn OFF and remove fuses of disconnect switch (supplying AC power to charger), disconnect battery, and check for voltage on capacitors. Discharge through insulated screwdriver if there is any reading. CAUTION: HIGH VOLTAGE FROM TEST EQUIPMENT can damage silicon diodes and other parts. - Page 22 193111-050 MAINTENANCE Replace capacitor if can is ruptured or fails test. Refer to Capacitor Testing in Maintenance chapter. Check line voltage for connection to proper input voltage. Refer to Line Voltage Changeover instructions in Installation chapter. Check battery for one or more defective cells. Less than rated output on fully discharged battery (approximately 1/2 rated output) (3-phase chargers only) Check for either a shorted transformer, or wiring short circuit.
- Page 23 193111-050 MAINTENANCE DANGER: ELECTRICAL SHOCK HAZARD — Before checking electrical components, turn OFF and remove fuses of disconnect switch (supply AC power to charger), disconnect battery, and check for voltage on capacitors. Discharge through insulated screwdriver if there is any reading. November 17, 2020...
- Page 24 193111-050 MAINTENANCE DANGER: ELECTRICAL SHOCK HAZARD — Before checking electrical components, turn OFF and remove fuses of disconnect switch (supply AC power to charger), disconnect battery, and check for voltage on capacitors. Discharge through insulated screwdriver if there is any reading. November 17, 2020...
- Page 25 193111-050 MAINTENANCE DANGER: ELECTRICAL SHOCK HAZARD — Before checking electrical components, turn OFF and remove fuses of disconnect switch (supply AC power to charger), disconnect battery, and check for voltage on capacitors. Discharge through insulated screwdriver if there is any reading. November 17, 2020...
- Page 26 193111-050 PARTS LIST Figure 7-1 THREE PHASE November 17, 2020...
- Page 27 193111-050 PARTS LIST ITEM NO. PART NO. DESCRIPTION 195534 Base, Charger 195535 Panel, Rear 195537 Panel, Side, Left 195536 Panel, Side, Right 195540-002 Meter, DC Amps 195538 Panel, Top 195539 Panel, Front 195251 Overlay, Charger 195531 Label, DC Output 191191 Heat Sink, Flat 191192 Heat Sink, Formed, 45 De-...
- Page 28 193111-050 PARTS LIST ITEM NO. PART NO. DESCRIPTION Call Factory Block, Terminal 406434 Label, Warning, Sparks 405548 Label, Supply Connections See Table Label, AC Input 404099 Label, Danger 195532 Label, Caution, Input Service 406518 Label, Warning 402037-027 Grommet, Rubber 406593 Label, Input Service 191193 Heat Sink, Formed, 90 Degree...
- Page 29 193111-050 PARTS LIST November 17, 2020...
- Page 30 193111-050 PARTS LIST November 17, 2020...
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- Page 32 193111-050 PARTS LIST Figure 7-2 SINGLE PHASE November 17, 2020...
- Page 33 193111-050 PARTS LIST ITEM NO. PART NO. DESCRIPTION 191578 Panel, Rear 191580 Panel, Side, Right 191580 Panel, Side, Left 191581 192983 Panel, Front See Table Meter DC Amps 191574 Base 195251 Overlay, Charger 195532 Label, Caution AC Input 195529-001 Board, PC, Ay 357205-060 Jumper, Orange (2 Required) 357205-061...
- Page 34 193111-050 PARTS LIST ITEM NO. PART NO. DESCRIPTION 404099 Label, Danger 406518 Label, Warning 195531 Label, DC Fuse 406593 Label, AC Input 405548 Label, Frame Ground 406748 Label, AC Line Connections, 120V 195856 Harness, Wire (Not Shown) November 17, 2020...
- Page 35 193111-050 PARTS LIST 7-10 November 17, 2020...
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Page 39: Diagrams
193111-050 DIAGRAMS DIAGRAMS DIAGRAM DIAGRAM MODEL NO. OUTPUT SCHEMATIC OUTPUT SCHEMATIC DIMENSIONAL INFORMATION 208/240/480 VOLTS 480/575V OUTLINE 3 PHASE 195432 195541 195542 (2 TRANSFORMERS) See model number description inside front cover. DIAGRAM DIAGRAM MODEL NO. OUTPUT SCHEMATIC OUTPUT SCHEMATIC DIMENSIONAL INFORMATION 208/240/480 VOLTS 480/575V... -
Page 47: Warranty
AMETEK/PRESTOLITE POWER “POWER PRO” BATTERY CHARGERS AMETEK/Prestolite Power (hereinafter called “Prestolite”) warrants that each new and unused Power Pro Battery Charger manufactured and supplied by it is of good workmanship and is free from any inherent mechanical defects, provided that (1) the product is installed and...