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Issue06/22EN
SAP No.1695912
TIP
► Assembly, installation and operating instructions
Keep these instructions in a safe place for future use!

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Summary of Contents for Kampmann TIP

  • Page 1 ► Assembly, installation and operating instructions Keep these instructions in a safe place for future use! Issue06/22EN SAP No.1695912...
  • Page 3: Table Of Contents

    Table of contents 1 General ..........................5 1.1 About these instructions ........................1.2 Explanation of Symbols.......................... 2 Safety............................ 6 2.1 Correct use............................. 2.2 Limits of operation and use........................2.3 Risk from electrocution!......................... 2.4 Personnel requirements - Qualifications ....................2.5 Personal Protective Equipment ......................3 Transport, storage and packaging..................
  • Page 4 Cabling TIP (**00), activation via speed controller type 30510 with industrial thermostat type 30058/ 30059 ................................ 7.2.4 Cabling of TIP (**00), actuation by speed controller type 30510 with room thermostat type 30055..27 7.2.5 Cabling of TIP(**00), actuation by speed controller type 30510 with clock thermostat type 30056..28 7.2.6...
  • Page 5: General

    Assembly, installation and operating instructions General About these instructions These instructions ensure the safe and efficient handling of this equipment. These instructions form an integral part of the equipment and have to be kept in the direct vicinity of the equipment and available to personnel at all times. All personnel must have carefully read through these instructions prior to commencing all work on the equipment.
  • Page 6: Safety

    Assembly, installation and operating instructions Safety This section provides an overview of all important safety aspects to ensure optimum protection of personnel as well as safe and trouble-free operation. In addition to the safety instructions in these operating instructions, the valid safety, accident pre- vention and environmental protection regulations must be observed for the area of use of the unit.
  • Page 7 Assembly, installation and operating instructions Limits of operation and use Limits of operation Min./max. water temperature °C 5 - see type plate Min./max. air intake temperature °C -20 - (+40) Min./max. air humidity 15-75 Min. operating pressure bar/kPa Max. operating pressure bar/kPa see type plate Min./max.
  • Page 8: Risk From Electrocution

    Assembly, installation and operating instructions WARNING! Respect the maximum flow temperatures to protect the EC fan! Prolonged downtimes can lead to impermissible heating of the EC fan motor if heating media temperatures are too high. The flow temperatures should therefore be limited depending on the application and the mo- tor model.
  • Page 9: Personnel Requirements - Qualifications

    Assembly, installation and operating instructions Personnel requirements - Qualifications Expertise The installation of this product requires specialist knowledge of heating, cooling, ventilation, installation and electrical engin- eering. This knowledge, generally learned in professional training in one of the fields mentioned above, is not described sep- arately.
  • Page 10: Transport, Storage And Packaging

    IMPORTANT NOTE! Warranty claims can only be made within the applicable period for complaints. (More information is avail- able in the T&Cs on the Kampmann website) IMPORTANT NOTE! 2 people are needed to transport the unit. Wear personal protective clothing when transporting the unit.
  • Page 11: Storage

    Assembly, installation and operating instructions Storage Store packaging under the following conditions: Do not store outdoors. Store in a dry and dust-free place. Store in a frost-free place. Do not expose to aggressive media. Protect from direct sunlight. Avoid mechanical vibrations and shocks. IMPORTANT NOTE! Under certain circumstances, packages can carry storage instructions that exceed the requirements listed here.
  • Page 12: Technical Data

    31 - 61 [dB(A)] Tab. 4: Technical data, TIP The sound pressure level was calculated with an assumed room insulation of 16 dB(A). This corresponds to a dis- tance of 5 m, a room volume of 3000 m³ and a reverberation time of 2.0 s (in accordance with VDI 2081).
  • Page 13: Construction And Function

    Brief description TIP unit heaters are used for the decentralised heating and ventilation of high-ceilinged buildings, either wall- or ceiling- mounted. Air is drawn in through the axial fan and is blown through the heat exchanger into the room through the standard...
  • Page 14: Installation And Wiring

    If you do not leave this minimum distance, the unit heater output will be reduced and the noise level will in- crease. Be sure to observe the minimum distances when using accessories or for maintenance purposes! L min Fig. 2: Minimum distances, TIP Series Type Minimum distance L min...
  • Page 15: Installation Of Sheet Steel Accessories

    Assembly, installation and operating instructions Installation 2 people are needed to install the unit. CAUTION! Risk of injury from sharp metal housing! The inner metal of the casing can have sharp edges. Wear suitable protective gloves. IMPORTANT NOTE! Horizontal installation of units! When installing the units, ensure that they are completely horizontal to ensure proper operation.
  • Page 16 Assembly, installation and operating instructions Figure Description Dimensions [mm] For use with Ceiling-wall brackets, type 3*049 Series 54-56 Wall bracket, type 34044 Series 54 Wall bracket, type 35044 Series 55 Wall bracket, type 36044 Series 56 Tab. 6: Air-side sheet steel accessories...
  • Page 17: Suspension Points

    Assembly, installation and operating instructions 6.3.2 Suspension points Fig. 3: TIP suspension points Unit heater series A [mm] B [mm] Tab. 7: Suspension points for wall / ceiling installation 6.3.3 Universal 4-point brackets type 30042 Fig. 4: Universal 4-point brackets, series 54-56...
  • Page 18: Wall Brackets, Type 3*044, Type 3002

    Assembly, installation and operating instructions 6.3.4 Wall brackets, type 3*044, type 3002* Fig. 5: Wall brackets * Wall bracket, extended (type 3002*) 6.3.5 Ceiling to wall brackets type 3*049 Fig. 6: Ceiling to wall bracket installation...
  • Page 19: Louvres

    Assembly, installation and operating instructions 6.3.6 Louvres Fig. 7: Louvres Induction louvre mounting (type 3*101): A + B Induction louvre mounting, 2-row (type 3*002): A + C + D Installation Actuator with ‘First Open’ function When delivered, the actuator is normally open in a de-energised state, thanks to the First Open function. This enables heating mode to run even if the electric wiring is not yet completed.
  • Page 20: Connection To The Pipe Network

    Assembly, installation and operating instructions 6.4.1 Connection to the pipe network The flow and return connections protrude laterally from the housing. The heat exchanger connection dimensions are: 1" (series 54+55) 1 ¼" (series 56) Proceed as follows when connecting up the unit's hydraulic pipework: Disconnect the supply line from the medium.
  • Page 21: Electrical Connection

    Assembly, installation and operating instructions Electrical connection IMPORTANT NOTE! Switch the unit on and off at the control input! Do not switch the unit on and off at the mains, since a fault message is generated for up to 10 seconds after the mains power is switched on! After this time, the EC fan's electronic circuit is ready for operation and a reliable status message is possible.
  • Page 22: Maximum Electrical Rating Values

    7.2.1 Connection (**00) Power supply and control All sizes require a power supply of 230 V / 50/60 Hz and can be activated via a control input of 0-10 VDC (Ri > 49 KOhm). Fig. 10: TIP with motor junction box...
  • Page 23 Assembly, installation and operating instructions Terminal configuration for control of unit heater with EC fan Fan connection side 0.1AT Ri > 49KΩ 250V AC / 2A PE PE PE L C NC NO D1 Ub Uc GND A+ B- SH Potential-free fault alarm not available...
  • Page 24 The speed can be limited to approx. 50% of the maximum speed by the potentiometer in the junction box. Observe these points in the following layout plans for TIP with electromechanical control (**00): Comply with the details on cable types and cabling with due consideration of VDE 0100.
  • Page 25: Cabling Of Tip (**00), Actuation By Speed Controller Type 30510

    Assembly, installation and operating instructions 7.2.2 Cabling of TIP (**00), actuation by speed controller type 30510...
  • Page 26: Cabling Tip (**00), Activation Via Speed Controller Type 30510 With Industrial Thermostat Type 30058

    Assembly, installation and operating instructions 7.2.3 Cabling TIP (**00), activation via speed controller type 30510 with industrial thermostat type 30058/ 30059 Heating...
  • Page 27: Cabling Of Tip (**00), Actuation By Speed Controller Type 30510 With Room Thermostat Type 30055

    Assembly, installation and operating instructions 7.2.4 Cabling of TIP (**00), actuation by speed controller type 30510 with room thermostat type 30055 Heating...
  • Page 28: Cabling Of Tip(**00), Actuation By Speed Controller Type 30510 With Clock Thermostat Type 30056

    Assembly, installation and operating instructions 7.2.5 Cabling of TIP(**00), actuation by speed controller type 30510 with clock thermostat type 30056 Heating...
  • Page 29: Cabling Of Tip (**00), Actuation By Climate Controller Type 30155, 2-Pipe Valve Actuator 230 V Ac

    Assembly, installation and operating instructions 7.2.6 Cabling of TIP (**00), actuation by climate controller type 30155, 2-pipe valve actuator 230 V AC, Open/Close...
  • Page 30: Cabling Of Tip (**00), Actuation By Climate Controller Type 30256, 2-Pipe Valve Actuator 230 V Ac

    Assembly, installation and operating instructions 7.2.7 Cabling of TIP (**00), actuation by climate controller type 30256, 2-pipe valve actuator 230 V AC, Open/Close...
  • Page 31: Cabling Of Tip (**00), Actuation By Speed Controller Type 30515

    Assembly, installation and operating instructions 7.2.8 Cabling of TIP (**00), actuation by speed controller type 30515...
  • Page 32: Cable Laying, Tip (**00), Actuation By Bas, 2-Pipe Valve Actuator 230 V Ac, Open/Close

    Assembly, installation and operating instructions 7.2.9 Cable laying, TIP (**00), actuation by BAS, 2-pipe valve actuator 230 V AC, Open/Close Valve actuator Open/Close unit 2 Valve actuator Open/Close unit 1 Unit 2 speed (note the internal resistance of the unit!)
  • Page 33: Pre-Commissioning Checks

    Assembly, installation and operating instructions Pre-commissioning checks Before initial commissioning, check whether all the necessary conditions have been met so that the unit can function safely and properly. Structural tests Check that the unit is securely standing and fixed. Check the horizontal installation/suspension of the unit. Check whether all components are properly fitted.
  • Page 34: Operation

    0 to 100 %, manual or automatic, 0-10 VDC, recirculation air, incl. sensor Suitable for: EC units, electromechanical, max. number of connectible units: ten TIP, TOP, Ultra or Venkon, two KaCool D AF or KaCool W Fig. 12: Electronic speed controller type 30515 Room thermostat, type 30155...
  • Page 35 Assembly, installation and operating instructions Clock thermostat 230 V, type 30256 Electronic clock thermostat for 2- and 4-pipe applications, surface-mounted wall installation on a flush-mounted box in visually unobtrusive design Operation using 4 sensor keys Timer with automatic summer/winter changeover Option for external room sensor Control input for heating/cooling changeover with 2-pipe applications Digital input can be set to Comfort/ECO or ON/OFF switchover...
  • Page 36: Maintenance

    Assembly, installation and operating instructions Maintenance 10.1 Securing against reconnection DANGER! Risk of death by unauthorised or uncontrolled restart! Unauthorised or uncontrolled restarting of the equipment can result in serious injury or death. Before restarting, ensure that all safety devices are fitted and working properly and that there is no haz- ard to humans.
  • Page 37 Assembly, installation and operating instructions DANGER! Risk of injury from burning The electronics housing of the EC fan reaches high temperatures. Avoid direct contact! IMPORTANT NOTE! Do not use aggressive cleaning agents! Aggressive cleaning agents that can damage the paintwork must not be used on the EC fan. Water must not enter the inside of the motor or the electronics (through direct contact with seals or motor openings, for ex- ample), respect the protection rating (IP).
  • Page 38: Faults

    Assembly, installation and operating instructions Faults The following chapter describes possible causes of faults and the work needed to rectify them. Should faults occur frequently, shorten the maintenance intervals in line with the actual loading on the unit. Contact the manufacturer with any faults that cannot be rectified using the following information. Behaviour in the event of faults The following applies: 1.
  • Page 39: Fault Table, Electromechanical Control

    Assembly, installation and operating instructions Fault Possible cause Remedy Air in the heat exchanger. Vent heat exchanger. Speed too high. Set a lower speed, if possible. Air inlet/outlet opening is obstructed. Free air ducts. Filter dirty. Replace filter. Clean and/or replace impeller. Please make sure Unit too loud Rotating parts unbalanced that no balancing clips are removed during...
  • Page 40: Certificates

    Assembly, installation and operating instructions Certificates...
  • Page 41: 153_Eu-Konformitätserklärung_Lufterhitzer

    EU-Konformitätserklärung EU Declaration of Conformity Déclaration de Conformité CE Deklaracja zgodności CE EU prohlášení o konformite KAMPMANN Wir (Name des Anbieters, Anschrift): GMBH & Co. KG Friedrich-Ebert-Str. 128-130 We (Supplier’s Name, Address): 49811 Lingen (Ems) Nous (Nom du Fournisseur, Adresse): My (Nazwa Dostawcy, adres): My (Jméno dodavatele, adresa):...
  • Page 42 Gemäß den Bestimmungen der Richtlinien: Following the provisions of Directive: Conformément aux dispositions de Directive: Zgodnie z postanowieniami Dyrektywy: Odpovídající ustanovení směrnic: 2014/30/EU EMV-Richtlinie 2014/35/EU Niederspannungsrichtlinie Frank Bolkenius Lingen (Ems), den 29.04.2022 ______________________________ Ort und Datum der Ausstellung Name und Unterschrift des Befugten Place and Date of Issue Name and Signature of authorized person Lieu et date d’établissement...
  • Page 43: Erp Datenblatt Tip

    Einlass 65 °C für 4-Rohrsysteme Wassertemperatur 10 °C für 4-Rohrsysteme temperatur Sound power test At ambient conditions without water flow Test Schallleistungspegel Bei Umgebungsbedingungen ohne Wasserdurchsatz Kampmann GmbH & Co. KG Contact Details Friedrich-Ebert-Straße 128-130, D-49811 Lingen (Ems), Germany Kontaktinformationen...
  • Page 44 Limits of operation ..............................7 Tab. 2 Operating voltage ..............................7 Tab. 3 Water quality................................7 Tab. 4 Technical data, TIP ..............................12 Tab. 5 Overview of types with minimum distances......................14 Tab. 6 Air-side sheet steel accessories ..........................15 Tab. 7 Suspension points for wall / ceiling installation .....................
  • Page 48 Land Kontakt Country Contact Kampmann GmbH & Co. KG Kampmann UK Ltd. Friedrich-Ebert-Str. 128 - 130 Dial House, Govett Avenue 49811 Lingen (Ems) Shepperton, Middlesex, TW17 8AG T +49 591/ 7108-660 T +44 1932/ 228592 Germany Great Britain F +49 591/ 7108-173 F +44 1932/ 228949 E export@kampmann.de...

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