Cole Parmer FSB-200 Series Instruction Manual
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Cole Parmer FSB-200 Series Instruction Manual

Fluidised sand bath
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Cole-Parmer
®
FSB-200 Series
Industrial
Fluidised Sand Bath
Instruction Manual
7002661 Version 6

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Summary of Contents for Cole Parmer FSB-200 Series

  • Page 1 Cole-Parmer ® FSB-200 Series Industrial Fluidised Sand Bath Instruction Manual 7002661 Version 6...

  • Page 2: Table Of Contents

    CONTENTS IMPORTANT SUPPLEMENTARY SAFETY INFORMATION GENERAL DESCRIPTION BEFORE USE SAFETY AND INSTALLATION English Français Deutsch Español Italia WARNING PRINCIPLE OF OPERATION AND SAFETY FEATURES DESCRIPTION OF COMPONENTS AND FRONT PANEL CONTROLS INSTALLATION Set-up OPERATION Start-Up Air adjustment Bath temperature Extraction Air setup Shut-Down PID Temperature Controller THE CLEANING PROCESS...

  • Page 3: Important Supplementary Safety Information

    IMPORTANT SUPPLEMENTARY SAFETY INFORMATION Introduction Cole-Parmer Industrial fluidised Baths (IFB) are safe and effective equipment when installed and operated correctly in accordance with the user manual. However, if used incorrectly they can pose a safety risk. Antylia Scientific Ltd have designed all models of fluidised baths to protect operators from hazards but users should pay attention to the following points.

  • Page 4: General Description

    GENERAL DESCRIPTION The Cole-Parmer Industrial Fluidised Baths (IFB) FSB-200-5I and FSB-200-12I have been specially designed for removing plastic residue from extruder tools, moulding machine tools and associated parts. The fluidised bath employs the principle of fluidisation of a mass of finely divided inert particles by means of an upward flow of gas.

  • Page 5: Before Use

    BEFORE USE Thank you for purchasing this Cole-Parmer product. To get the best performance from the equipment, and for your own safety, please read these instructions carefully before use. If there is any doubt relating to the proper use of this equipment, the staff at Antylia Scientific Ltd. or your supplier will be happy to assist you.

  • Page 6: Safety And Installation

    SAFETY AND INSTALLATION Please read all the information in this Instruction Manual before using the unit. WARNING HIGH TEMPERATURES ARE DANGEROUS: they can cause serious burns to operators and ignite combustible material. Antylia Scientific Ltd have taken great care in the design of these units to protect operators from hazards, but operators should pay attention to the following points: •...
  • Page 7 ENVIRONMENTAL CONDITIONS This equipment is designed to operate under the following conditions: • Indoor use • Use in a well-ventilated area • Ambient temperature range +5°C to +40°C • Altitude to 2000 m (6500 ft.) • Relative humidity 80% • Mains supply fluctuations not exceeding 10% •...

  • Page 8: Français

    SÉCURITÉ ET CONSIGNES D’INSTALLATION Veuillez lire attentivement toutes les instructions de ce document avant d’utiliser l’appareil. AVERTISSEMENT DANGER DE TEMPERATURES ELEVEES: les opérateurs peuvent subir de graves brûlures et les matériaux combustibles risquent de prendre feu. Antylia Scientific Ltd a apporté un soin tout particulier à la conception de ces appareils de façon à assurer une protection maximale des opérateurs, mais il est recommandé...
  • Page 9 CONDITIONS ENVIRONNEMENTALES Cet appareil est conçu pour fonctionner dans les conditions suivantes: • Pour un usage intérieur seulement • Utilisation dans un lieu correctement ventilé • Température ambiante +5°C à +40°C • Altitude inférieure à 2000m • Humidité relative ne dépassant pas 80% •...

  • Page 10: Deutsch

    SICHERHEITS - UND INSTALLATIONSINFORMATIONEN Bitte lesen Sie diese Bedienungsanleitung komplett bevor Sie dieses Gerät benutzen. WARNUNG HOHE TEMPERATUREN SIND GEFÄHRLICH: sie können dem Bediener ernsthafte Verletzungen zufügen und brennbare Materialien können sich leicht entzünden. Antylia Scientific Ltd hat bei der Konstruktion dieses Gerätes sehr darauf geachtet, daß der Bediener vor Gefahren geschützt ist.
  • Page 11 UMWELTBEDINGUNGEN Dieses Gerät ist für den Betrieb unter folgenden Bedingungen ausgelegt: • Nur für den Betrieb in Innenräumen • Betrieb in gut belüfteten Räumen • Umgebungstemperaturbereich: +5°C bis +40°C • Höhenlagen bis 2000 m • Relative Luftfeuchtigkeit maximal 80 % •...

  • Page 12: Español

    INFORMACIÓN DE SEGURIDAD E INSTALACIÓN Le rogamos lea cuidadosamente la información contenida en este folleto antes de manipular el aparato. AVISO LAS TEMPERATURAS ELEVADAS SON PELIGROSAS: pueden causarle graves quemaduras y provocarfuego en materiales combustibles. Antylia Scientific Ltd ha puesto gran cuidado en el diseño de estos aparatos para proteger al usuario de cualquier peligro;...
  • Page 13 CONDICIONES AMBIENTALES Este equipo se ha diseñado para funcionar en las condiciones siguientes: • Sólo para uso en interior • Se debe utilizar en un área bien ventilada • Rango de temperatura ambiente: de +5°C a +40°C • Altitud: hasta 2000 m •...

  • Page 14: Italia

    INFORMAZIONI SULLA SICUREZZA E L'INSTALLAZIONE Prima di utilizzare l’apparecchio, leggere tutte le informazioni contenute in questo manuale. ATTENZIONE Le alte temperature sono pericolose: possono causare ustioni gravi all’utilizzatore e possono causare la combustione di materiale infiammabile. La Antylia Scientific Ltd ha posto particolare cura nel progettare questo strumento, al fine di proteggere gli operatori da eventuali pericoli, ma gli utilizzatori devono prestare attenzione ai seguenti punti:: •...
  • Page 15 ENVIRONMENTAL CONDITIONS Condizioni di esercizio previste: • Solo per uso in ambienti chiusi • Usare in ambienti ben ventilati • Temperatura ambiente da +5°C a +40°C • Altitudine fino a 2000 m • Umidità relativa non superiore all’80% • Oscillazione dell’alimentazione elettrica non superiore al 10% •...

  • Page 16: Warning

    WARNING Poor fluidisation causes hot spots, heater failure and damage to other parts. Follow this Instruction Manual carefully. For correct fluidisation, pay attention to the following: INSTALLATION • Ensure the bath is level and air supply is adequate. OPERATION • Adjust air valve for even fluidisation.

  • Page 17: Principle Of Operation And Safety Features

    PRINCIPLE OF OPERATION AND SAFETY FEATURES The equipment, as described in this Instruction Manual, has been designed for use by properly trained personnel. It is important that all relevant information relating to the equipment be distributed to employees who may handle or encounter it.

  • Page 18: Description Of Components And Front Panel Controls

    DESCRIPTION OF COMPONENTS AND FRONT PANEL CONTROLS Figure 1: Components and controls – FSB-200-5I shown Item Description Function Fluidised bath chamber Heated chamber containing the fluidised aluminium oxide. Operating instructions Quick operating guide. Eurotherm 3216 Used to set the required bath set point temperature. The temperature controller control parameters have been factory pre-set.

  • Page 19: Installation

    INSTALLATION Figure 2: Schematic of fluidised bath set up with cyclone and basic exhaust extraction system. SET-UP The extraction collar, cyclone and extraction fan should be interconnected using appropriate 100mm (4”) ducting. The purpose of the cyclone is to recover any aluminium oxide pulled out of the bath which can be sieved and reused.

  • Page 20: Operation

    5. Place the extraction collar (if used) into the bath. 6. Install and connect any associated fume treatment equipment with appropriate ducting and connect to the fluidised bath extraction collar. See figure 2 above and section FUME CLEANING. OPERATION START-UP 1.

  • Page 21: Shut-Down

    7. Make sure the exhaust system is plumbed according to our recommendation (see Figure 2 and section FUME CLEANING). 8. With the exhaust fan on, close the damper so there is no extraction to the bath. 9. Place parts to be cleaned in the basket and lower into the bath. Place the lid on the bath. 10.

  • Page 22: The Cleaning Process

    THE CLEANING PROCESS The cleaning process relies on heat being transferred from the fluidised bed to the immersed tools, the heat then degrades the plastic residue. Objects to be cleaned should be supported in a basket or suitable holder for ease of handling and lowered into the fluidised bed. To avoid physical damage and local overheating, it is important to ensure that any items placed in the bed are supported and not allowed to rest either on the porous plate at the bottom of the bed or against the wall of the inner container.

  • Page 23: Fume Ignition

    Excessive operating temperatures should be avoided as they increase the fume concentration above the bath and may result in the formation of condensed fumes within the extraction system. Material Burn-off temperature (°C) Nylon Paint 475-575 Polythene 450-500 Polypropylene 425-500 PTFE 450-500 Silicone rubber Ethylene methacrylic...

  • Page 24: Fume Extraction And Cleaning

    rate of 2m /min is required to ensure that the fume concentration is below 25% of the lower explosive limit when thermally decomposing 1kg/hr of polythene at 450°C. To safeguard the fluidised bath from damage, two safety features are included in the control console: an adjustable over temperature cut-out which guards against controller failure, and an air pressure switch which inhibits operation if the compressed air supply to the fluidised bath fails.

  • Page 25: Operator Maintenance

    Figure 4: Full extraction system required for burn-off of toxic fumes and PVC. *Items not supplied by Antylia Scientific Ltd. OPERATOR MAINTENANCE The aluminium oxide fluidising medium, not being degradable, will only require replacement when losses occur due to attrition, spillage or contamination with inert pigments, filler or acidic by-products from the burn-off process.

  • Page 26: Special Maintenance Procedures When Burning Off Pvc Or Other Halogenated Polymers

    All articles should be completely cleaned and removed from the bed before shutdown. Corrosion of processed parts could be seriously increased if they are left immersed overnight. Furthermore, residual plastic, instead of being burned off in a fluidised state, could percolate down through a static bed and settle on the porous plate causing blockage and poor fluidization.

  • Page 27: Fault Finding

    2. Screen the medium through a 50 to 70 mesh sieve before returning it to the cleaned bath. This removes scale, agglomerated medium, char, undegraded polymer and lost parts and helps maintain a good quality of fluidisation. HALF-YEARLY INTERVALS 1. The bath should be emptied, cleaned, inspected and the medium replaced by a fresh charge. 2.

  • Page 28: Service, Repair And Technical Support

    SAFETY, REPAIR AND TECHNICAL SUPPORT NOTE THAT THIS EQUIPMENT SHOULD ONLY BE DISMANTLED BY PROPERLY TRAINED PERSONNEL. REMOVING THE CASE EXPOSES POTENTIALLY LETHAL MAINS VOLTAGE. THERE ARE NO OPERATOR MAINTAINABLE PARTS WITHIN THE EQUIPMENT. In the unlikely event that you experience any problems with your fluidised bath which cannot easily be remedied, it may be necessary for your equipment to be sent back to our service department for repair.

  • Page 29: Technical Specification

    TECHNICAL SPECIFICATION Specifications FSB-200-5L FSB-200-12L Temperature range 50°C to 600°C (122°F to 1112°F) 50°C to 600°C (122°F to 1112°F) ±1.0°C (20cm/8" immersion depth ±1.0°C (46cm/18" immersion depth Stability at 450°C with lid after 2 hours at set point) with lid after 2 hours at set point) ±10.0°C (20cm/8"...

  • Page 30: Replacement Parts

    REPLACEMENT PARTS The following parts may be purchased if replacements are required: Part number Item description fuse FSB-200-5I 7001560 7001665 fuse FSB-200-12I Brown/ALO 25kg alundum, brown aluminium oxide ACCESSORIES The following accessories are available for use with the FSB-200-5I and FSB-200-12I. Sample basket The steel mesh sample basket safely holds samples away from the heating elements of the fluidised bath and assists retrieval of items from the bath.

  • Page 31: Declaration Of Conformity

    This product meets the applicable CE Directives that interference will not occur in practise. Where and UKCA Legislation for radio frequency there is a possibility that injury, damage or loss might interference and may be expected not to occur if equipment malfunctions due to radio interfere with, or be affected by, other equipment with similar frequency interference, or for general advise before qualifications.
  • Page 32 Ordering Information Order No. Series Model Legacy SKU 01184-10 FSB-200 FSB-200-5I FIFB51D 01184-20 FSB-200 FSB-200-12I FIFB52D Warranty Registration India T: +44 (0) 1480 272279 T: +9122 61394444 E: uk.sales@antylia.com E: info@coleparmer.in W: coleparmer.co.uk W: coleparmer.in Germany China T: +49 (0) 9377 92030 T: +1 847 549 7600 E: de.sales@antylia.com E: sales@antylia.com...

This manual is also suitable for:

Fsb-200-pFsb-200-i-5lFsb-200-120Fsb-200-i-12l

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