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F
P
(Q
LUE
ASSAGES
UALIFIED
The heat exchanger flue passageways should be inspected at the
beginning of each heating season. If necessary, clean the pas-
sageways as outlined below.
1. Turn OFF the electrical power and gas supply to the furnace.
2. Disconnect the gas line and remove the burner/ manifold
assembly by removing the screws securing the assembly
to the partition panel.
3. Disconnect the flue pipe system from the induced draft
blower.
4. Remove the induced draft blower, drain and pressure tap
hoses from the recuperator coil front cover.
5. Remove the recuperator coil front cover to expose the coil
tubes and turbulators.
6. Remove the recuperator coil turbulators individually by
slowly pulling each turbulator forward firmly.
7. Clean the recuperator coil tubes using a long handle wire
brush, such as a gun cleaning brush.
8. Clean the primary heat exchanger tubes using a wire brush
attached to a length of high grade stainless steel cable,
such as drain cleanout cable. Attach a variable speed
reversible drill to the other end of the cable. Slowly rotate
the cable with the drill and insert it into one of the heat
exchanger tubes. While reversing the drill, work the cable
in and out several times to obtain sufficient cleaning. Repeat
for each tube.
9. Clean residue from furnace using a vacuum cleaner.
10. Replace the parts removed in the previous steps in reverse
order.
11. Turn on electrical power and gas to furnace. Check for
leaks and proper unit operation.
12. Severe heat exchanger fouling is an indication of an
operational problem. Perform the checks listed in Startup
Procedure and Adjustments to reduce the chances of
repeated fouling.
S
O
)
ERVICER
NLY
B
L
EFORE
EAVING AN
•
Cycle the furnace with the thermostat at least three times.
Verify cooling and fan only operation.
•
Review the Owner's Manual with the homeowner and
discuss proper furnace operation and maintenance.
•
Leave literature packet near furnace.
R
R
EPAIR AND
EPLACEMENT
•
When ordering any of the listed functional parts, be sure to
provide the furnace model, manufacturing, and serial
numbers with the order.
•
Although only functional parts are shown in the parts list,
all sheet metal parts, doors, etc. may be ordered by
description.
•
Parts are available from your distributor.
Functional Parts List-
Gas Valve
Gas Manifold
Natural Gas Orifice
Propane Gas Orifice
Igniter
Flame Sensor
Rollout Limit Switch
Primary Limit Switch
Auxiliary Limit Switch
Pressure Switch
Induced Draft Blower
Door Switch
52
I
NSTALLATION
P
ARTS
Blower Motor
Blower Wheel
Blower Mounting Bracket
Blower Cutoff
Blower Housing
Inductor
Heat Exchanger with
Recuperator Coil
Coil Front Cover
Integrated Control Module
Transformer
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Table of Contents
Troubleshooting
