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WENPRODUCTS.COM
Your new tool has been engineered and manufactured to WEN's highest standards for dependability, ease
of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If
you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.
SPINDLE SANDER
IMPORTANT:
NEED HELP? CONTACT US!
Have product questions? Need technical support?
Please feel free to contact us at:
800-232-1195
techsupport@wenproducts.com
WENPRODUCTS.COM
MODEL AT6535
OSCILLATING
(M-F 8am-5pm CST)
S1Z-JS-110
226766
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Summary of Contents for Wen AT6535
- Page 1 226766 IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
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Page 2: Table Of Contents
0º to 45º Table Dimensions 14-1/2 x 14-1/2 in. IP Rating IP20 Product Net Weight 33.2 lbs Assembled Dimensions 14-3/4 x 14-3/4 x 16-3/4 in. Sanding sleeves of various grits can be purchased from wenproducts.com by searching your product's model number AT6535... -
Page 3: Introduction
INTRODUCTION Thanks for purchasing the WEN Spindle Sander. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. -
Page 4: General Safety Rules
GENERAL SAFETY RULES Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: Read and understand all warnings, cautions and operating instructions before using this tool. Failure to follow all instructions listed below may result in personal injury and tool damage. WORK AREA SAFETY 1. - Page 5 GENERAL SAFETY RULES 4. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents. 5.
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Page 6: Specific Safety Rules For The Spindle Sander
SPECIFIC RULES FOR THE SPINDLE SANDER WARNING: Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. 1. TOOL PURPOSE. This sander is designed to sand wood or wood-like products only. Sanding or grinding other materials could result in fire, injury, or damage to the workpiece. - Page 7 SPECIFIC RULES FOR THE SPINDLE SANDER 11. FEEDING THE WORKPIECE. • Allow spindle to reach full speed before feeding the workpiece. Do not turn on the machine while the sand- ing sleeve is contacting the workpiece. • Be aware of the direction of the spindle’s rotation (counterclockwise). Only feed the workpiece AGAINST the rotation of the spindle.
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Page 8: Electrical Information
ELECTRICAL INFORMATION DOUBLE-INSULATED TOOLS The tool’s electrical system is double insulated where two systems of insulation are provided. This eliminates the need for the usual three-wire grounded power cord. Double insulated tools do not need to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. -
Page 9: Know Your Spindle Sander
KNOW YOUR SPINDLE SANDER UNPACKING With the help of a friend or trustworthy foe, carefully remove the sander from the packaging. Make sure to take out all contents and accessories. Do not discard the packaging until the sander is completely assembled. TOOL PURPOSE Spindle sanding is the preferred method of removing material from inside curves and irregular edges. -
Page 10: Assembly & Adjustments
Rubber Sanding Drums (4) Horizontal Sanding Throat Plates (5) Bevel Sanding Throat Plates (5) Spindle with Spindle Nut Spindle Wrenches (2) Lock Nut Wrench 14/20 mm Sanding sleeves of various grits can be purchased from wenproducts.com by searching your sander's model number AT6535. - Page 11 ASSEMBLY & ADJUSTMENTS WARNING: To prevent accidental starting, make sure the machine is switched OFF and the power plug is disconnected before assembly, setting up or making adjustments. INSTALLING THE SPINDLE Fig. 1 1. Insert the spindle shaft (Fig. 1 - 1) into the spindle hole through the table opening.
- Page 12 For temporary mounting, secure the sander to a mobile mounting board and use 2 large C-Clamps to secure the mounting board to a solid surface. TIP: Your spindle sander is compatible with the WEN 6588 Multipurpose Planer Stand, available at wenproducts.com. Forget measuring and drilling holes on your workbench, simply mount your machine onto the stand with pre-drilled holes, and transport your machine around the workshop with ease.
- Page 13 ASSEMBLY & ADJUSTMENTS SQUARING THE TABLE TO THE SPINDLE When sanding with the work table in the horizontal (0°) position, make sure that the table surface is square to the sanding spindle. With the sanding drum and sleeve installed, check the alignment using a machinist's or combination.
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Page 14: Operation
OPERATION WARNING: Do not plug in or turn on the tool until it is fully assembled according on the instruc- tions. Failure to follow the safety instructions may result in serious personal injury. ON/OFF SWITCH WITH SAFETY KEY Fig. 6 The keyed ON/OFF switch (Fig. -
Page 15: Maintenance
Any attempt to repair or replace electrical parts on this tool may be hazardous. Ser- vicing of the tool must be performed by a qualified technician. When servicing, use only identical WEN replacement parts. Use of other parts may be hazardous or induce product failure. -
Page 16: Troubleshooting Guide
TROUBLESHOOTING GUIDE WARNING: Stop using the tool immediately if any of the following problems occur. Repairs and replacements should only be performed by an authorized technician. For any questions, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. PROBLEM CAUSE SOLUTION... -
Page 17: Exploded View & Parts List
EXPLODED VIEW & PARTS LIST... - Page 18 EXPLODED VIEW & PARTS LIST Part No. Description Qty. Part No. Description Qty. AT6535-001 Hex Nut M10 AT6535-033 Screw ST4.2x13 AT6535-002 (2") Upper Washer AT6535-034 Bearing Cover AT6535-003 (2") Rubber Drum AT6535-035 Bearing 6203 AT6535-004 Lower Washer AT6535-036 Felted Wool Washer...
- Page 19 (1") Upper Washer AT6535-074 Rubber Key AT6535-098 (1-1/2") Upper Washer AT6535-075 Rectifier Bridge AT6535-099 Spindle Nut Wrench AT6535-076 Screw ST4.2x19 100 AT6535-100 Switch Retainer Plate AT6535-077 Connecting Wire 1 Switch Locating Piece 101 AT6535-101 AT6535-078 Connecting Wire 2 (Lower) AT6535-079 Cable Clamp...
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Page 20: Warranty Statement
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.
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