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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: SAVE THESE INSTRUCTIONS
Encore
Model 2040-CAT-C
®
Wood Burning Stove
For use in the
United States and Canada
Installation and service of this appliance should be performed by
qualified personnel. Hearth & Home Technologies recommends
HHT Factory Trained or NFI certified professionals.
1
Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20
Installation Manual
Installation & Appliance Set-Up
NOTICE: DO NOT DISCARD THIS MANUAL
2425
Encore NC Cover
5/05
!
If the information in these instructions is not
followed exactly, a fire may result causing
property damage, personal injury, or death.
• Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
• Do not over fire - If appliance or chimney connector
glows, you are over firing. Over firing will void your
warranty.
• Comply with all minimum clearances to combustibles
as specified. Failure to comply may cause house fire.
!
HOT SURFACES!
Glass and other surfaces are hot
during operation AND cool down.
Hot glass will cause burns.
•
Do not touch glass until it is cooled
•
NEVER allow children to touch glass
•
Keep children away
•
CAREFULLY SUPERVISE children in same room as
fireplace.
•
Alert children and adults to hazards of high
temperatures
•
High temperatures may ignite clothing or other
flammable materials.
•
Keep clothing, furniture, draperies and other
flammable materials away.
NOTE
To obtain a French translation of this manual, please
contact your dealer or visit www.vermontcastings.com
Pour obtenir une traduction française de ce manuel, s'il
vous plaît contacter votre revendeur ou visitez www.
vermontcastings.com
WARNING
WARNING
8390-204i
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Table of Contents
Related Manuals for Vermont Castings Encore 2044-CAT-C
Summary of Contents for Vermont Castings Encore 2044-CAT-C
- Page 1 To obtain a French translation of this manual, please contact your dealer or visit www.vermontcastings.com Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www. vermontcastings.com Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20 8390-204i...
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Page 2: Table Of Contents
B. Hearth Protection Requirements ......9 C. Clearances to Combustibles ........10 D. Locating Your Appliance & Chimney ......11 E. Chimney Termination Requirements ......11 = Contains updated information F. Chimney Location (2-10-3 Rule) ......12 8390-204i Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20... -
Page 3: Product Listing And Important Safety Information
CAT-C Wood Appliance meets the U.S. • Do NOT Over fire - If appliance or chimney connector Environmental Protection Agency Certified glows, you are over firing. to comply with the 2020 particulate emission Any such action that may cause a fire hazard. standards using cord wood. Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20 8390-204i... -
Page 4: Non-Combustible Materials
Test Method for Behavior of Metals, in a Vertical Tube Furnace of 750° C. F. Combustible Materials Material made of/or surfaced with any of the following materials: - Wood - Compressed Paper - Plant Fibers - Plastic - Plywood/OSB - Sheet Rock (drywall) Any material that can ignite and burn: flame proofed or not, plastered or non-plastered. Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20 8390-204i... -
Page 5: Getting Started
- Duct leaks to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly. 8390-204i Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20... -
Page 6: Tools And Supplies Needed
• Framing material • Pliers • High temp caulking material • Hammer • Gloves • Phillips screwdriver • Framing square • Flat blade screwdriver • Electric drill and bits • Plumb line • Safety glasses • Level • Tape measure • Misc. screws and nails • 1/2-3/4 in. length, #6 or #8 self-drilling screws Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20 8390-204i... -
Page 7: Install Checklist
Hearth & Home Technologies recommends the following: • Photographing the installation and copying this checklist for your fi le. • That this checklist remain visible at all times on the appliance until the installation is complete. Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible (Builder/Gen. Contractor) (Installer) (Date) 8390-204i Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20... -
Page 8: Dimensions And Clearances
(603 mm) (635 mm) Top exit flue collar height 5295 15" Encore 2N1 dimensions (381 mm) Figure 3.2 - Side View 5295 Encore 2N1 dimensions Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20 8390-204i... -
Page 9: Hearth Protection Requirements
(shaded area) 1092 mm minimum 203 mm 1130 mm minimum 203 mm 457 mm (FRONT DOOR OPENING) CANADA CANADA Figure 3.7 Figure 3.8 8390-204i Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20... -
Page 10: Clearances To Combustibles
ST253b Mantel Trim 28" (711 mm) 15" (381 mm) Encore trim clearances Top Trim 25" (635 mm) 15" (381 mm) 02/01 djt Side Trim 22" (559 mm) 11" (280 mm) Side Wall 22" (559 mm) 11" (280mm) Figure 3.11 - Maintain clearances to combustible components of the mantel piece. Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20 8390-204i... -
Page 11: Locating Your Appliance & Chimney
• Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. 8390-204i Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20... -
Page 12: Chimney Location (2-10-3 Rule)
Less than 10 ft. (305 cm) Wall or Parapet 2 ft. (61 cm) Minimum 3 ft. (91 cm) Minimum 3 ft. (91 cm) Minimum Flat Roof Figure 3.14 Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20 8390-204i... -
Page 13: Venting & Draft Management
8390-204i Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20... -
Page 14: Venting Components
Trim Collar on Inside Wall Listed Chimney Insulated " T " Ceiling Support Chimney Wall Support Connector Chimney Connector Thimble Floor Protection Floor Protector Figure 4.1 - Prefabricated Exterior Chimney Figure 4.2 - Prefabricated Interior Chimney 8390-204i Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20... - Page 15 Chimney Section 9. Seal the end of the chimney connector to the clay liner Trim Collar with refractory mortar. Wall Band 10. Install trim collar around the sold pack chimney section. Wall Spacer Masonry Chimney Constructed to NFPA 211 Figure 4.5 Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20 8390-204i...
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Page 16: Installing Chimney Components
• Within the room, between appliance and ceiling or wall. Connector shall NOT pass through: • Attic or roof space • Closet or similar concealed space • Floor or ceiling Maintain minimum clearances to combustibles 8390-204i Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20... -
Page 17: Appliance Set-Up
ST564 Figure 5.2 - Attach the griddle handle. Move the handle to its final position while still holding the nut with the pliers. handle holder ST516 Attach 12/13/00 CAUTION griddle handle 11/17/00 djt Overtightening can strip tapped threads. Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20 8390-204i... -
Page 18: Installing The Bottom Heat Shield
Secure the handle to the stub on the right Figure 5.6. Be sure the gasket around the flue collar opening side of the stove with an 8-32 x 2" slot head machine screw, is in position when you screw the collar back onto the stove. Figure 5.8. Sheet Metal Screws Flue Collar Sheet Heat Shield Metal Figure 5.8 Screws ST635 Figure 5.6 - Install flue collar heat shield. Encore Install thermostat handle 2/01 Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20 8390-204i... -
Page 19: Installing/Removing Catalyst
(76 mm) aluminum metal flex or rigid piping to directly connect outside air to appliance intake. Use the supplied Inner Cover termination cap with a rodent screen. Seal between the wall (or floor) and the pipe with silicone to prevent moisture penetration. ST1187 remove access cover Figure 5.10 - Remove inner cover. ST1188 remove inner cover Figure 5.12 - Rear Installation Remove Catalyst Figure 5.11 - Remove catalyst. ST1189 remove catalyst Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20 8390-204i... -
Page 20: Smoke And Co Detectors & Safety Tips
• Fire will not burn properly • Smoke spillage occurs when door is opened due to air starvation Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20 8390-204i... -
Page 21: Mobile Home Installation
Outside Air Kit Connector 10. Burn wood only. Other types of fuels may generate poisonous gases (e.g. carbon monoxide). 11. If unit burns poorly while exhaust blower is on in home, (i.e. kitchen range hood) increase combustion air. Outside Air Floor Vent Figure 6.1 8390-204i Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20 ST1190 mobile home install... - Page 22 We recommend that you record the following pertinent information for your heating appliance. Date purchased/installed: Serial Number: Location on appliance: Dealership purchased from: Dealer phone: Notes: This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962 or other U.S. and foreign patents pending. 8390-204i Vermont Castings • Encore Model 2040-CAT-C Installation Manual_R3 • 2019 - ___ • 09/20...
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