Parker Zander BSP-MT 10-95/D3 Operating Manual

Dryer for breathing air system

Advertisement

Quick Links

Dryer for Breathing air system
BSP-MT 10-95/D3
( Generation - 3)
Operating manual
28/01/2020 - rev01 EN
Cod: 398H271981

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BSP-MT 10-95/D3 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Parker Zander BSP-MT 10-95/D3

  • Page 1 Dryer for Breathing air system BSP-MT 10-95/D3 ( Generation - 3) Operating manual 28/01/2020 - rev01 EN Cod: 398H271981...
  • Page 3: Table Of Contents

    Instructions for use of the dongle ................... 35 Daily maintenance tasks ......................36 Maintenance work to be completed every 12 months ............37 Notes on further maintenance work ..................39 Identify and eliminate faults Summary of faults ........................40 Annex with technical documentation BSP-MT 10-95/D3...
  • Page 4 EN | User Manual Technical data ......................... 45 Replacement and wear part list ....................47 Tightening torque values ......................49 Logic control diagram ......................50 Flow diagram .......................... 52 Dimensional drawing ......................53 BSP-MT 10-95/D3...
  • Page 5: Machine Passport

    Further important data on the dryer such as the details on the permissible operating pressure and the electrical connection are found on the type plate (for position of the type plate see page 8 ) BSP-MT 10-95/D3...
  • Page 6: General Information

    Supplementary documents such as operating manuals for options or pertaining components must always be heeded. They contain additional information, e.g. regarding maintenance, and are therefore necessary for safe operation of the plant. Planned dryers may be equipped with special components BSP-MT 10-95/D3...
  • Page 7: About These Operating Instructions

    These operating instructions must be continuously available at the site where the adsorber is used. We recommend to prepare a copy and to keep the same in a safe and freely accessible place next to the adsorber. Keep the original document in a safe place. BSP-MT 10-95/D3...
  • Page 8: For Your Own Safety

    ◊ When fi lling drying agents, wear a dust mask and eye protection! ◊ If a spillage occurs, any spilt drying agent must be taken up immediately. There is a risk of skidding! BSP-MT 10-95/D3...
  • Page 9: Intended Use Of The Dryer

    Suspected misuse The dryer must not be misused as a climbing aid! Pipes, valves, and similar fi ttings have not been designed for such loads. They could fracture, tear off, or become damaged in another way. BSP-MT 10-95/D3...
  • Page 10: Signs, Instruction Plates And Danger Zones At The Dryer

    Type plate of the dryer Vessel plate Front view Please note the above plates and instructions attached to the dryer. Ensure that they are not removed and are always readable. BSP-MT 10-95/D3...
  • Page 11 ◊ Due to particles carried in the air fl ow, there is a very considerable risk of eye injury. When working on the dryer, always wear eye and ear protection equipment. Skid risk When emptying and fi lling the vessels with drying agent, there is a risk of skidding caused by spilt drying agent. BSP-MT 10-95/D3...
  • Page 12: Transportation, Installation And Storage

    Inform the haulier immediately in writing of any damages. Contact the manufacturer urgently in order to report the damage. Warning! A damaged dryer must not be taken into operation! Damaged components may lead to functional faults and possibly cause further damage. BSP-MT 10-95/D3...
  • Page 13: Transporting And Installing The Dryer

    Therefore, always transport the dryer on a lifting or forklift truck. The dryer should only be transported in an upright position. Secure the dryer on the lifting or forklift truck against sliding movements. Transport the dryer to its installation site. BSP-MT 10-95/D3...
  • Page 14 I: Transport lugs on pressure vessel II: Installing by crane Anchoring the dryer Use suitable attachment material to anchor the dryer to the fl oor. In the case of vibrating fl oors: place the dryer on suitable vibration dampers. BSP-MT 10-95/D3...
  • Page 15: Storing The Dryer

    If you wish to take the dryer back into service after an extended period of sto- rage, please proceed as described for its fi rst commissioning and start-up (see page 26). Store drying and purifying agents Do not store drying agents in the open air. Protect drying and purifying agents against humidity. BSP-MT 10-95/D3...
  • Page 16: Technical Product Description

    To this end, the two vessels alternate between different operating modes. Whilst in one ves- sel, compressed air is de-humidifi ed (adsorption), in the other vessel the humid drying agent is prepared for another charge (regeneration). These two states, which run in parallel during compressed air preparation, are described below. BSP-MT 10-95/D3...
  • Page 17 This separate regeneration air fl ow is fed through the depressurised chamber. The humidity stored in the drying agent is taken up by the air fl ow and expelled into atmosphere via the muffl er. Here, regeneration is shown in the right vessel. BSP-MT 10-95/D3...
  • Page 18 When the drying agent in the adsorbing chamber has taken up a suffi cient level of humidity, then the switchover between the vessels will be effected between the vessels. Following switchover, the above-described process is repeated, with the adsorption and regeneration now taking place in the respective different vessel. BSP-MT 10-95/D3...
  • Page 19: Available Options

    This replacement optimizes the regeneration air consumption and therefore restores the energy effi ciency of the dryer. To receive more information on this conversion, please contact the manufacturer. BSP-MT 10-95/D3...
  • Page 20: Installation

    The data required to meet these preconditions are contained in the technical documentation attached in the annex. Warning! If the above preconditions are not complied with, a safe operation of the dryer cannot be assured. Also, the functionality of the dryer may be detrimentally affected. BSP-MT 10-95/D3...
  • Page 21: Connect Piping

    The connection lines for the upstream fi lter (3) are to be installed at a slight incline in the direction of the upstream fi lter. One shutdown valve each (2, 6) is to be installed at the compressed air inlet and outlet ends of the dryer. BSP-MT 10-95/D3...
  • Page 22: Installing The Electrical Connection

    For the use of the dryer in redundant systems (according to the European Phar- macopoeia) with imposed control, we recommend operation of the dryer in synchronised compressor mode, and operating intervals of minimum 24 hours, in order to achieve the desired dewpoint and regular cycles. BSP-MT 10-95/D3...
  • Page 23 Connect the lines of the fault signalling system to relay K5 (see circuit diagram). Check bolt connections Before the initial start-up: Check all unions and bolt connections as well as the terminals in the control cabinet for secure seating; re-tighten if necessary. BSP-MT 10-95/D3...
  • Page 24: Start-Up

    ◊ owner-end and pressurised parts such as safety valves or other devices are not blocked up by dirt or paint, ◊ all compressed air system parts which are pressurised (valves, hoses etc.) are free from wear symptoms and defects. BSP-MT 10-95/D3...
  • Page 25: Setting Times Of The Operating Phases

    — with compressor synchronisation — in variable cycle mode (i.e. dew-point-cont- rolled). Position II is only relevant for operation with the optional compressor synchronisation and/ or dewpoint-sensing control Switchbox with ON/OFF switch BSP-MT 10-95/D3...
  • Page 26 The current operating phases of the dryer are indicated by means of 4 LEDs: Vessel B2 Vessel B1 Regeneration 2 Regeneration 1 Adsorption 2 Adsorption 1 Depending on the operating phase, the following LEDs might be on simultaneously: Adsorption B1 and regeneration B2 or regeneration B1 and adsorption B2. BSP-MT 10-95/D3...
  • Page 27 LED Economy cycle (4) This LED is only relevant in units that are equipped with the optional dewpoint-sensing control. The diode lights up when the dryer is switched on and in the standby phase and no regeneration air is required. BSP-MT 10-95/D3...
  • Page 28: Start Up Dryer

    If the dryer is taken into operation for the fi rst time, or after a change of drying agent, the following intermediate step is meaningful. In the case of a restart situation, the following intermediate step can be skipped. BSP-MT 10-95/D3...
  • Page 29 (see also chapter , page 30). Then proceed as follows: Remedy fault: Look up possible cause of the fault, and how to remedy the same, in the table on page Remedy fault. Repeat the start-up procedure. BSP-MT 10-95/D3...
  • Page 30: Changing Cycle Mode (Optional)

    How do I change cycle mode? Wait until the dryer has reached the pressure build-up phase (phase prior to switchover). One LED for Adsorption B1/B2 is on in the fl ow diagram. Set the ON/OFF switch to position The programme continues the cycle. BSP-MT 10-95/D3...
  • Page 31: Monitoring Dryer Operation

    Display Cause ◊ Upper measuring range limit exceeded ◊ Dewpoint sensor defective sens ◊ Dewpoint sensor not powered ◊ Cable defective -999 ◊ Sensor defective For instructions on how to eliminate faults, see chapter Identify and eliminate faults BSP-MT 10-95/D3...
  • Page 32: Shutdown And Restart Dryer

    Close the compressed air inlet valve (provided by the operator). Disconnect voltage supply Switch off the dryer by setting the ON/OFF switch to position 0. Disconnect dryer from compressed air system Close the compressed air outlet valve installed by the owner. BSP-MT 10-95/D3...
  • Page 33: If Work Is To Be Carried Out On The Electrical System

    The newly fi lled purifying agent contains minute dust particles that can block the downstream fi lters. We therefore recommend to complete the following steps before you restart the dryer, in order to protect your equipment: Remove the housing base and the fi lter element from the downstream fi lter. BSP-MT 10-95/D3...
  • Page 34 Reassemble the fi lter and commission the dryer (see the operating manual of the fi lter for the reassembly). Switch on the dryer and pressurise as described in section Open compressed air supply and switch on dryer, page 26. Check that the vessel and the downstream fi lter are leak tight. BSP-MT 10-95/D3...
  • Page 35: Maintenance And Repair Of The Dryer

    ◊ Never leave tools, loose parts or cloths at or on the dryer. ◊ Only use replacement parts that are suitable for the relevant function and meet the techni- cal requirements stipulated by the manufacturer. This is always the case, if you use original replacement parts only. BSP-MT 10-95/D3...
  • Page 36: Regular Maintenance Intervals

    If the fed compressed air is humid, the maintenance interval is reduced to 6 months • drying agent Renew • Pilot valves Renew • Main valves V1/V2 Renew Expansion valves Renew • V3/V4 • Check valves V5/V6 Renew • Solenoids Renew BSP-MT 10-95/D3...
  • Page 37: Instructions For Use Of The Dongle

    Switch off the controller again and remove the dongle. Dispose of the unusable dongle and use a new one. BSP-MT 10-95/D3...
  • Page 38: Daily Maintenance Tasks

    Depressurise the dryer and shut it down (see page 30). Dam pressure can be caused by: - a blocked muffl er, - a blocked dust sieve or - drying agent which is too old. The respective necessary maintenance measures are described in the following sections. BSP-MT 10-95/D3...
  • Page 39: Maintenance Work To Be Completed Every 12 Months

    Insert new fi lter element and screw on Renew muffl er element tightly. Re-engage lid cap at the top section of the housing and fi x in position by means of the knurled screw. Restart dryer (see page 31 ). BSP-MT 10-95/D3...
  • Page 40 If no other maintenance work is to be carried out: Restart the dryer (see page 31 ). Place the protective caps (4, 5) onto the old dew point sensor and dispose of it in accor- dance with the applicable regulations. BSP-MT 10-95/D3...
  • Page 41: Notes On Further Maintenance Work

    In addition to the inlet valves and the check valves, the expansion valves have to be re- placed every 24 months as a precautionary measure. Replacing solenoid coils Solenoid coils come with the 24-month service kits. Replace them every 2 years. BSP-MT 10-95/D3...
  • Page 42: Identify And Eliminate Faults

    Solenoid valve Y1/Y2 does Check supply voltage, ca- • • not open correctly. ble, contacts and solenoid; replace, if necessary. Excessive compressed Leakage Check condensate trap at • • air consumption the upstream fi lter; clean, if necessary. BSP-MT 10-95/D3...
  • Page 43 Pressure dew point is Operating pressure is too Increase operating pressure. • not reached low. Compressed air volume fl ow Reduce compressed air • is too high. volume fl ow BSP-MT 10-95/D3...
  • Page 44 • contamination, if nec. renew drying agent. Regeneration gas too low. Check function of expansion valve V3/V4 and muffl er, if • • nec. renew muffl er or fi lter element. • • sensor is defective Replace sensor BSP-MT 10-95/D3...
  • Page 45 The package includes a dongle with which you can reset the • • operating hours counter after maintenance has been carried out. For instructions on how to use the dongle see the enclosed information sheet (in the service kit). BSP-MT 10-95/D3...
  • Page 46: Annex With Technical Documentation

    EN | User Manual Annex with technical documentation Annex with technical documentation This annex comprises the following information and technical documentation: ◊ Technical data ◊ Replacement and wear parts list ◊ Logic control diagram ◊ Flow diagram ◊ Dimensional drawing BSP-MT 10-95/D3...
  • Page 47: Technical Data

    Noise level : +3 dB (A) 65 – 95 dB(A) .. relative to free fi eld measurement, 1 m surr. fi eld Dimensions Please heed to the dimensional drawings and the according table containing dimensions and weight on page 53. BSP-MT 10-95/D3...
  • Page 48 – < 1 ppm < 2 ppm NO/NO * Pressure dewpoint below inlet temperature ; **Corresponding pressure dewpoint -50°C to -45°C at 7 bare . .. All values refer to customary concentration levels present in the inlet air. BSP-MT 10-95/D3...
  • Page 49: Replacement And Wear Part List

    BSP-MT 35 Reset-module, muffl er, fi lter 230 V SKK35/BP3/24 elements, inlet- expansion- 115V SKK45/BP3/24/115 and check valves, solenoid BSP-MT 45 230V SKK45/BP3/24 115V SKK60-K75/BP3/24/115 BSP-MT 60 to BSP-MT 75 230 V SKK60-K75/BP3/24 115V SKK95/BP3/24/115 BSP-MT 95 230V SKK95/BP3/24 BSP-MT 10-95/D3...
  • Page 50 LS5/ZR 12 months Element fi ne fi lter muffl er RK-MANO.063SR0219-1 12 months Vessel pressure gauge Dessicant and activated carbon packages Order-ID. 12 months – purifying agent DESPAC3AK DESPAC10AK DESPAC1KTY DESPAC4KTY 12 months – drying agent DESPAC6EF DESPAC20EF BSP-MT 10-95/D3...
  • Page 51: Tightening Torque Values

    After the performance of maintenance activities, reconnect the aluminum elbows (indicated in the images) to the valves’ blocks and to the vessels by applying to the screws a tightening torque between 8 Nm (min) and 10 Nm (max) BSP-MT 10-95/D3...
  • Page 52: Logic Control Diagram

    EN | User Manual Annex with technical documentation Logic control diagram Adsorption in B1 and regeneration in B2 BSP-MT 10-95/D3...
  • Page 53 EN | User Manual Annex with technical documentation Regeneration in B1 and adsorption in B2 BSP-MT 10-95/D3...
  • Page 54: Flow Diagram

    EN | User Manual Annex with technical documentation Flow diagram BSP-MT 10-95/D3...
  • Page 55: Dimensional Drawing

    EN | User Manual Annex with technical documentation Dimensional drawing BSP-MT 10-95/D3...
  • Page 56 EN | User Manual BSP-MT 10-95/D3...
  • Page 57 EN | User Manual BSP-MT 10-95/D3...
  • Page 58 EN | User Manual BSP-MT 10-95/D3...
  • Page 60 A division of Parker Hannifin Corporation Parker Hannifin Manufacturing S.r.l. Sede Legale: Via Privata Archimede, 1- 2009 Corsico (MI) Italy Sede Operativa: Gas Separation and Filtration Division EMEA - Strada Zona Industriale, 4 35020 S.Angelo di Piove (PD) Italy tel +39 049 971 2111- fax +39 049 9701911 Web-site: www.

This manual is also suitable for:

Bsp-mt gen. 3

Table of Contents