Graco 24W181 Instructions Manual
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Graco 24W181 Instructions Manual

Graco 24W181 Instructions Manual

55 gallon (200 liter) and 5 gallon (20 liter) rams
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Instructions - Parts
55 Gallon (200 Liter) and
5 Gallon (20 Liter) Rams
For use to aid pump loading for transferring or dispensing sealants, adhesives, and other
medium to high viscosity fluids. For professional use only.
Not approved for use in explosive atmospheres.
See page 2 for model information. See page 28 for maximum working pressures.
Important Safety Instructions
Read all warnings and instructions in this
manual and in related manuals. Save these
instructions.
5 Gallon (20 Liter) Pneumatic Shown
55 Gallon (200 Liter) Hydraulic Shown
334198K
EN

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Summary of Contents for Graco 24W181

  • Page 1 Instructions - Parts 55 Gallon (200 Liter) and 334198K 5 Gallon (20 Liter) Rams For use to aid pump loading for transferring or dispensing sealants, adhesives, and other medium to high viscosity fluids. For professional use only. Not approved for use in explosive atmospheres. See page 2 for model information.

  • Page 2: Table Of Contents

    Pressure Relief Procedure ....14 Graco Information ......30 Maintenance .

  • Page 3: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 4 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 5: System Component Identification

    System Component Identification System Component Identification Pneumatic Rams 5 Gallon (20 Liter) Pneumatic Shown 55 Gallon (200 Liter) Pneumatic Shown Ref. Description Ref. Description Platen Tie Rods Lift Strap Positions Chemical Hose Support Electrical Control Panel Mounting Bracket Drum Stop 334198K...

  • Page 6: Hydraulic Ram

    System Component Identification Hydraulic Ram 55 Gallon (200 Liter) Hydraulic Shown Ref. Description Lift Strap Positions Chemical Hose Support Electrical Control Panel Mounting Bracket Drum Stop Platen Tie Rods Hydraulic Power Supply 334198K...

  • Page 7: Hydraulic Power Supply

    System Component Identification Hydraulic Power Supply Ref. Description Air Motor Grounding Strap Motor Air Inlet Hydraulic Pressure Gauge Ram Up Hydraulic Outlet Ram Up Air Inlet Ram Down Hydraulic Outlet Ram Down Air Inlet Sandwich Plate Relief Valve Lubricator 334198K...

  • Page 8: Setup

    Setup Setup Grounding the Hydraulic Power Refer to the Therm-O-Flow 200 and Therm-O-Flow 20, Instructions-Parts manuals for additional setup proce- Supply dures such as unpacking, location requirements, and component installations. To ground the hydraulic power supply unit pump, con- nect the ground wire and clamp to a true earth ground Grounding as shown.

  • Page 9: Typical Pneumatic Ram Installation

    Refer to the Therm-O-Flow 200, Instruc- accessories. Contact your Graco representative or tions-Parts or the Therm-O-Flow 20, Instructions-Parts Graco Technical Assistance for help in designing a sys- manuals for more information. tem to suit your specific needs. Refer to the...
  • Page 10 Setup Connecting Hydraulic Hoses to the Ram Connect the hydraulic lines from the hydraulic power supply to the ram. 1. Connect the RAM DOWN hydraulic lines (D, C) to the RAM UP connectors on the top of the ram. 2. Connect the RAM UP hydraulic lines (A, B) to the RAM DOWN connectors on the bottom of the ram.
  • Page 11 Setup 4. Raise the ram: a. Close all air regulators. b. Move the ram hand valve lever to the UP posi- tion. 1. Check all air lines, hydraulic lines, and fittings to insure tightness and to prevent any air or hydraulic c.
  • Page 12 Setup Hydraulic Ram Installation Drawing Overview 334198K...
  • Page 13 Setup 334198K...

  • Page 14: Operation

    Operation Operation Emergency Stop Pressure Relief Procedure To engage the Emergency Stop and stop the ram from Follow the Pressure Relief Procedure whenever moving, perform the following steps: you see this symbol. 1. Close the main air slider valve (CA). See F .

  • Page 15: Maintenance

    Maintenance Maintenance Monthly Maintenance Periodically (approximately once a month) inspect the Over Filled ram guide sleeves, rods, and cylinders for wear or dam- age; replace all worn parts. Check the hydraulic fluid level. Add more hydraulic fluid if the fluid level falls lower than 4 in. (102 mm) from the top of the fluid gauge.

  • Page 16: Parts

    Parts Parts 24W181, Therm-O-Flow 20 Apply grease to o-rings. Apply medium strength thread locker to threads. 334198K...
  • Page 17 Parts Part Description Quantity CART, TOF-20 15K702 ROD, lift 516587 BOLT, 3/4x1.5 hex head 101015 WASHER, lock 100214 WASHER, lock 617375 SLEEVE, guide 3" ram 10† 156593 PACKING, o-ring 128863 FITTING, elbow 12† 617373 RING, retaining 13† 162440 PACKING, o-ring 14†...

  • Page 18: 24W183, Therm-O-Flow 200 Pneumatic

    Parts 24W183, Therm-O-Flow 200 Pneumatic Add 3 ounces of lubricant per cylinder before and after inserting the piston. Apply grease. 334198K...
  • Page 19 Parts Part Description Quantity MODULE, ram, 6.5, pneumatic 101.1 BEAM, tie 101.2 101.3 NUT, jam, hex 101.4 113993 WASHER, lock, helical 101.5 C32401 101.6 100040 PLUG, pipe 101.7 114153 FITTING, elbow, male, swivel 101.8* C32467 STOP, drum 101.9* C19853 SCREW, cap 101.10* C38185 WASHER, lock...

  • Page 20: 24W184, Therm-O-Flow 200 Hydraulic

    Parts 24W184, Therm-O-Flow 200 Hydraulic 334198K...
  • Page 21 Parts Part Description Quantity 918420 MODULE, ram, hydraulic 202** 100307 NUT, hex 203** SCREW, hex head cap 204** WASHER, top hat 205 15H668 LABEL, safety 206** 15G347 SUPPORT, hose hanger 207** 119958 SPRING, hose hanger 208** C34132 HANGER 209** 119832 BOLT, eye 210** 100023...

  • Page 22: 918420, Hydraulic Ram Module

    Parts 918420, Hydraulic Ram Module Add 3 ounces of lubricant per cylinder before and after inserting the piston. Apply grease. Collar butts up against snap ring. Tighten screws to 170-180 in.-lb. 334198K...
  • Page 23 Parts Part Description Quantity NUT, jam, hex 113993 WASHER, lock, helical BAR, tie C32401 305 RING, snap 306 C31001 WIPER, rod 25T845 SLEEVE, guide 308 C32409 RING, retaining 309 C38132 PACKING, o-ring 310 C02073 PACKING, quad ring 312 C20417 RING, retaining 313...

  • Page 24: 24V757, Hydraulic Reservoir

    Parts 24V757, Hydraulic Reservoir Apply pipe sealant to all male pipe threads. 334198K...
  • Page 25 Parts Part Description Quantity Part Description Quantity 517435 VALVE, 4 way 918457 RESERVOIR, hydraulic hydraulic 120306 VALVE, safety C19685 BUSHING, reducer 100206 BUSHING, pipe 113173 VALVE, check 108126 FITTING, tee 158683 FITTING, elbow 100081 BUSHING, pipe C19476 FITTING, tee 054130 TUBE 37 ft C19675...

  • Page 26: Dimensions

    Dimensions Dimensions Model 24W183 Model 24W184 . 14 334198K...
  • Page 27 Dimensions Model 24W181 . 15 334198K...

  • Page 28: Technical Data

    Technical Data Technical Data 24W181, Therm-O-Flow 20 Technical Data U.S. Metric Maximum inbound air pressure 100 psi 0.7 MPa, 7 bar Weight 150 lb 68 kg Wetted Parts Carbon Steel, aluminum, nitrite, nylon Floor space dimensions 40.8 in. wide x 36 in. deep 1.04 m wide x 0.91 m deep...

  • Page 29: 24W184, Therm-O-Flow 200 Hydraulic Technical

    California Proposition 65 24W184, Therm-O-Flow 200 Hydraulic Technical Data U.S. Metric Maximum ram hydraulic working pressure 225 psi 1.6 MPa, 16 bar Maximum hydraulic power supply inlet air 75 psi 0.53 MPa, 5.3 bar pressure Maximum pump inlet air pressure 100 psi 0.7 MPa, 7 bar Weight (ram assembly + hydraulic fluid)

  • Page 30: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

24w18324w184

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