DSEGenset DSE4510 Operator's Manual

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DEEP SEA ELECTRONICS PLC
DSE4510 & DSE4520 Operator Manual
Document Number: 057-171
Author: Fady Atallah
DSE4510 & DSE4520 Operator Manual ISSUE 3

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  • Page 1 DEEP SEA ELECTRONICS PLC DSE4510 & DSE4520 Operator Manual Document Number: 057-171 Author: Fady Atallah DSE4510 & DSE4520 Operator Manual ISSUE 3...
  • Page 2 DSE4510 & DSE4520 Operator Manual DEEP SEA ELECTRONICS PLC Highfield House Hunmanby North Yorkshire YO14 0PH ENGLAND Sales Tel: +44 (0) 1723 890099 Sales Fax: +44 (0) 1723 893303 E-mail: sales@deepseaplc.com Website: www.deepseaplc.com DSE4510 & DSE4520 Operator Manual © Deep Sea Electronics Plc All rights reserved.
  • Page 3: Table Of Contents

    DSE4510 & DSE4520 Operator Manual TABLE OF CONTENTS Section Page BIBLIOGRAPHY ....................6 INSTALLATION INSTRUCTIONS .................. 6 TRAINING GUIDES ......................6 MANUALS ........................6 THIRD PARTY DOCUMENTS ..................6 INTRODUCTION ....................7 SPECIFICATIONS .................... 8 PART NUMBERING ....................... 8 3.1.1 SHORT NAMES .......................
  • Page 4 4.1.6 PC CONFIGURATION INTERFACE CONNECTOR ..........30 TYPICAL WIRING DIAGRAM ..................31 4.2.1 DSE4510 TYPICAL WIRING DIAGRAM (3 PHASE 4 WIRE) ......... 32 4.2.2 DSE4520 TYPICAL WIRING DIAGRAM (3 PHASE 4 WIRE) ......... 33 ALTERNATE TOPOLOGY WIRING DIAGRAMS ............34 4.3.1...
  • Page 5 DSE4510 & DSE4520 Operator Manual 6.6.1 STOP MODE ......................64 6.6.2 MANUAL/START MODE ..................64 6.6.3 AUTO MODE ......................64 FRONT PANEL CONFIGURATION ............... 65 ACCESSING THE FRONT PANEL CONFIGURATION EDITOR ........66 ADJUSTABLE PARAMETERS ..................67 7.2.1 MODULE SETTINGS ..................... 67 7.2.2...
  • Page 6: Bibliography

    Installation instructions are supplied with the product in the box and are intended as a ‘quick start’ guide only. DSE Part Description 053-145 DSE4510 & DSE4520 Installation Instructions 1.2 TRAINING GUIDES Training Guides are produced to give ‘handout’ sheets on specific subjects during training sessions DSE Part Description...
  • Page 7: Introduction

    Introduction 2 INTRODUCTION This document details the installation and operation requirements of the DSE4510 & DSE4520 modules, part of the DSEGenset® range of products. The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied to another party, ensure that this document is passed to them for reference purposes.
  • Page 8: Specifications

    Short Name Description DSE4000,DSE4xxx All modules in the DSE4000 range. DSE4500,DSE45xx All modules in the DSE4500 range. DSE4510 DSE4510 module/controller DSE4520 DSE4520 module/controller 3.2 OPERATING TEMPERATURE Module Description DSE45xx -30ºC to +70ºC (-40ºC to +70ºC for variants fitted with display heaters)
  • Page 9: Requirements For Ul Certification

    Specification 3.3 REQUIREMENTS FOR UL CERTIFICATION Screw Terminal Tightening • 4.5 lb-in (0.5 Nm) Torque • Terminals suitable for connection of conductor size 12 AWG – 26 AWG (0.5mm² to 2.0mm²). • Conductor protection must be provided in accordance with NFPA 70, Article •...
  • Page 10: Power Supply Requirements

    Specification 3.5 POWER SUPPLY REQUIREMENTS Minimum Supply Voltage 8V continuous Able to survive 0V for 100ms providing the supply was at least Cranking Dropouts 10V before the dropout and recovers to 5V afterwards. Maximum Supply Voltage 35V continuous (60V protection) Reverse Polarity Protection -35V continuous 96mA at12V...
  • Page 11: Current Sensing

    Specification 3.7 CURRENT SENSING NOTE: Current Sensing is not available on DSE45xx-01 and DSE45xx-31 variants. Measurement Type True RMS conversion Sample Rate 5KHz or better Harmonics Up to 10 or better Nominal CT Secondary Rating Maximum Continuous Current Overload Measurement 3 x Nominal Range setting Absolute Maximum Overload 50A for 1 second...
  • Page 12: Ct Polarity

    Specification 3.7.2 CT POLARITY NOTE: Take care to ensure correct polarity of the CT primary as shown above. If in doubt, check with the CT supplier. Take care to ensure the correct polarity of the CTs. Incorrect CT orientation will lead to negative kW readings when the set is supplying power.
  • Page 13: Inputs

    Specification 3.8 INPUTS 3.8.1 DIGITAL INPUTS 4 configurable digital inputs Number (7 when Analogue Inputs are configured as digital inputs) Arrangement Contact between terminal and ground Low Level Threshold 3.2V minimum High Level Threshold 8.1V maximum Maximum Input Voltage +60V DC with respect to plant supply negative Minimum Input Voltage -24V DC with respect to plant supply negative Contact Wetting Current...
  • Page 14: Fuel Level Sensor

    Specification 3.8.2.3 FUEL LEVEL SENSOR Resistance measurement by measuring voltage across sensor with Measurement Type a fixed current applied Arrangement Differential resistance measurement input Measurement Current 11mA ±10% Full Scale 480Ω Over Range / Fail 540Ω Resolution Accuracy +/-2% of full scale resistance (±9.6Ω) excluding transducer error Max Common Mode Voltage ±2V Display Range...
  • Page 15: Outputs

    Specification 3.9 OUTPUTS 3.9.1 DC OUTPUTS A & B (FUEL & START) Normally used as Fuel & Start outputs. Type Fully configurable for other purposes if the module is configured to control an electronic engine. Rating 10A resistive for 10secs, 5A resistive continuous at 35V 3.9.2 CONFIGURABLE DC OUTPUTS C &...
  • Page 16: Usb Connection

    Specification 3.10.1.2 USB CONNECTION The USB port is provided to give a simple means of connection between a PC and the controller. Using the DSE Configuration Suite Software, the operator is then able to control the module, starting or stopping the generator, selecting operating modes, etc. Additionally, the various operating parameters (such as output volts, oil pressure, etc.) of the remote generator are available to be viewed or changed.
  • Page 17: Adding An External Sounder

    Specification 3.11 ADDING AN EXTERNAL SOUNDER Should an external alarm or indicator be required, this can be achieved by using the DSE Configuration Suite PC software to configure an auxiliary output for “Audible Alarm”, and by configuring an auxiliary input for “Alarm Mute” (if required). The audible alarm output activates and de-activates at the same time as the module’s internal sounder.
  • Page 18: Dimensions And Mounting

    Specification 3.13 DIMENSIONS AND MOUNTING 3.13.1 DIMENSIONS 140.0mm x 113mm x 43mm (5.5” x 4.4” x 1.7”) 3.13.2 PANEL CUTOUT 118mm x 92mm (4.6” x 3.6”) 3.13.3 WEIGHT 0.16kg (0.35lb)
  • Page 19: Fixing Clips

    Specification 3.13.4 FIXING CLIPS The module is held into the panel fascia using the supplied fixing clips. Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding • from the clip. • Insert the three ‘prongs’ of the fixing clip into the slots in the side of the module case. Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs of •...
  • Page 20: Silicon Sealing Gasket

    Specification 3.13.5 SILICON SEALING GASKET NOTE: For purchasing an additional silicon gasket from DSE, please see the section entitled Maintenance, Spares, Repair and Servicing elsewhere in this document. The optional silicon gasket provides improved sealing between module and the panel fascia. The gasket is fitted to the module before installation into the panel fascia.
  • Page 21: Applicable Standards

    Specification 3.13.6 APPLICABLE STANDARDS This document conforms to BS4884-1 1992 Specification for BS 4884-1 presentation of essential information. BS 4884-2 This document conforms to BS4884-2 1993 Guide to content BS 4884-3 This document conforms to BS4884-3 1993 Guide to presentation BS EN 60068-2-1 -30°C (-22°F) (Minimum temperature)
  • Page 22 Specification IEEE C37.2 Continued (Standard Electrical 50 – Instantaneous Overcurrent Relay Power System Device 52 – AC Circuit Breaker Function Numbers and Contact Designations) 53 – Exciter Or DC Generator Relay 54 – Turning Gear Engaging Device 59AC – AC Overvoltage Relay 59DC –...
  • Page 23: Enclosure Classifications

    Specification 3.13.7 ENCLOSURE CLASSIFICATIONS 3.13.7.1 IP CLASSIFICATIONS The modules specification under BS EN 60529 Degrees of protection provided by enclosures IP65 (Front of module when module is installed into the control panel with the optional sealing gasket). IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel) First Digit Second Digit Protection against contact and ingress of solid objects...
  • Page 24: Nema Classifications

    Specification 3.13.7.2 NEMA CLASSIFICATIONS THE MODULES NEMA RATING (APPROXIMATE) 12 (Front of module when module is installed into the control panel with the optional sealing gasket). 2 (front of module when module is installed into the control panel WITHOUT being sealed to the panel) NOTE: There is no direct equivalence between IP / NEMA ratings.
  • Page 25: Installation

    Installation – Terminal Description 4 INSTALLATION The module is designed to be mounted on the panel fascia. For dimension and mounting details, see the section entitled Specification, Dimension and mounting elsewhere in this document. 4.1 TERMINAL DESCRIPTION To aid user connection, icons are used on the rear of the module to help identify terminal functions. An example of this is shown below.
  • Page 26: Dc Supply, Fuel And Start Outputs, Outputs C, D, E & F

    Plant Supply Positive from terminal 2. 2 Amp rated. AWG 18 NOTE: Terminals 8 & 9 are not fitted to DSE4510 controller. NOTE: When the module is configured for operation with an electronic engine, FUEL and START output requirements may be different. For further details on connection to electronic...
  • Page 27: Analogue Sensor

    Installation – Terminal Description 4.1.2 ANALOGUE SENSOR Cable Description Notes Size 0.5mm² Sensor Common Return Return Feed For Sensors AWG 20 0.5mm² Oil Pressure Input Connect To Oil Pressure Sensor AWG 20 0.5mm² Coolant Temperature Input Connect To Coolant Temperature Sensor AWG 20 0.5mm²...
  • Page 28: Configurable Digital Inputs & Can

    Connect to Mains Neutral terminal (AC) AWG 18 NOTE: Terminals 25 to 28 not fitted to DSE4510 NOTE: The above table describes connections to a three phase, four wire alternator. For alternative wiring topologies, please see the Alternate Topology Wiring Diagrams section of...
  • Page 29: Geneator Current Transformers

    Installation – Terminal Description 4.1.5 GENEATOR CURRENT TRANSFORMERS NOTE: Current Sensing (terminals 29 to 32) is not fitted to DSE45xx-01 and DSE45xx-31 variants WARNING!: Do not disconnect this plug when the CTs are carrying current. Disconnection will open circuit the secondary of the C.T.’s and dangerous voltages may then develop.
  • Page 30: Pc Configuration Interface Connector

    Installation – Terminal Description 4.1.6 PC CONFIGURATION INTERFACE CONNECTOR Cable Description Notes Size Socket for connection to PC This is a standard 0.5mm² with DSE Configuration Suite AWG 20 USB type A to type B Software connector. NOTE: The USB connection cable between the PC and the module must not be extended beyond 5m (yards).
  • Page 31: Typical Wiring Diagram

    Installation – Typical Wiring Diagrams 4.2 TYPICAL WIRING DIAGRAM As every system has different requirements, these diagrams show only a TYPICAL system and do not intend to show a complete system. Genset manufacturers and panel builders may use these diagrams as a starting point; however, you are referred to the completed system diagram provided by your system manufacturer for complete wiring detail.
  • Page 32: Dse4510 Typical Wiring Diagram (3 Phase 4 Wire)

    Installation – Typical Wiring Diagrams 4.2.1 DSE4510 TYPICAL WIRING DIAGRAM (3 PHASE 4 WIRE) NOTE: Terminals 29-32 are not fitted to DSE45xx-01 and DSE45xx-31 variants...
  • Page 33: Dse4520 Typical Wiring Diagram (3 Phase 4 Wire)

    Installation – Typical Wiring Diagrams 4.2.2 DSE4520 TYPICAL WIRING DIAGRAM (3 PHASE 4 WIRE) NOTE: Terminals 29-32 are not fitted to DSE45xx-01 and DSE45xx-31 variants...
  • Page 34: Alternate Topology Wiring Diagrams

    Installation – Alternate Topology Wiring Diagrams 4.3 ALTERNATE TOPOLOGY WIRING DIAGRAMS 4.3.1 GENERATOR...
  • Page 35: Mains (4520 Only)

    Installation – Alternate Topology Wiring Diagrams 4.3.2 MAINS (4520 ONLY)
  • Page 36: Earth Systems

    Installation – Typical Wiring 4.4 EARTH SYSTEMS 4.4.1 NEGATIVE EARTH The typical wiring diagrams located within this document show connections for a negative earth system (the battery negative connects to Earth) 4.4.2 POSITIVE EARTH When using a DSE module with a Positive Earth System (the battery positive connects to Earth), the following points must be followed: Follow the typical wiring diagram as normal for all sections EXCEPT the earth points •...
  • Page 37: Description Of Controls

    Description Of Controls 5 DESCRIPTION OF CONTROLS NOTE: The following descriptions detail the sequences followed by a module containing the standard ‘factory configuration’. Always refer to your configuration source for the exact sequences and timers observed by any particular module in the field. Control of the module is via push buttons mounted on the front of the module with Stop/Reset Mode , Auto Mode...
  • Page 38: Control Push-Buttons

    Description Of Controls 5.1 CONTROL PUSH-BUTTONS Icon Description Stop / Reset Mode This button places the module into its Stop/Reset Mode . This will clear any alarm conditions for which the triggering criteria have been removed. If the engine is running and the module is put into Stop mode, the module will automatically instruct the generator to unload (‘Close Generator’...
  • Page 39: Module Display

    For further details of module configuration, refer to DSE Publication: 057-172 DSE45xx Configuration Software Manual. Inst. Instrumentation Unit Alarm Icon Icon Active Instrumentation Unit Config Mode FPE / Icon Auto Instrumentation Unit Load Switching Icons Example of DSE4510 Home Page Display Example of DSE4520 Home Page Display...
  • Page 40: Instrumentation Icons

    Viewing The Instrument Pages 5.2.1 INSTRUMENTATION ICONS When viewing instrumentation pages, an icon is displayed in the Inst. Icon section to indicate what section is currently being displayed. Icon Details The default home page which displays generator voltage and mains voltage (DSE4520 only) Generator voltage and frequency instrumentation screen Mains voltage and frequency instrumentation screen (DSE4520 only) Generator current instrumentation screen...
  • Page 41: Active Configuration

    Viewing The Instrument Pages 5.2.2 ACTIVE CONFIGURATION An icon is displayed in the Active Config section to indicate the active configuration within the currently selected within the controller. Icon Details Appears when the main configuration is selected. Appears when the alternative configuration is selected. 5.2.3 FRONT PANEL EDITOR (FPE) / AUTO RUN ICON NOTE: For further details about the Front Panel Editor, see the section entitled ‘Front Panel Editor’...
  • Page 42: Load Switching Icon

    Viewing The Instrument Pages 5.2.5 LOAD SWITCHING ICON An icon is displayed in the Load Switching Icon section to indicate the current operation status of the controller. Icon Details Appears when the generator is at rest or not available and when the generator breaker is open.
  • Page 43: Alarm Icons (Protections)

    Viewing The Instrument Pages 5.2.7 ALARM ICONS (PROTECTIONS) An icon is displayed in the Alarm Icon section to indicate the alarm that is current active on the controller. In the event of a warning alarm, the LCD only displays the Alarm Icon. In the event of an electrical trip or shutdown alarm, the module displays the Alarm Icon and the Stop/Reset Mode button LED begins to flash.
  • Page 44: Warning Alarm Icons

    Viewing The Instrument Pages 5.2.7.1 WARNING ALARM ICONS Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operators attention to an undesirable condition. By default, warning alarms are self-resetting when the fault condition is removed. However enabling ‘all warnings are latched’...
  • Page 45: Electrical Trip Alarm Icons

    Viewing The Instrument Pages 5.2.7.2 ELECTRICAL TRIP ALARM ICONS Electrical trips are latching and stop the Generator but in a controlled manner. On initiation of the electrical trip condition the module de-energises all the ‘Delayed Load Output’ and the ‘Close Gen Output’...
  • Page 46: Shutdown Alarm Icons

    Viewing The Instrument Pages 5.2.7.3 SHUTDOWN ALARM ICONS Shutdown alarms are latching and immediately stop the Generator. On initiation of the shutdown condition the module de-energises all the ‘Delayed Load Output’ and the ‘Close Gen Output’ outputs to remove the load from the generator. Once this has occurred, the module shuts the generator set down immediately to prevent further damage.
  • Page 47 Viewing The Instrument Pages Icon Fault Description Generator Under The generator output frequency has fallen below the pre-set alarm Frequency setting after the Safety On timer has expired. Generator Over The generator output frequency has risen above the pre-set alarm Frequency setting.
  • Page 48: Viewing The Instrument

    Viewing The Instrument Pages 5.3 VIEWING THE INSTRUMENT PAGES 5.3.1 NAVIGATION MENU To enter the navigation menu, press both the (up) and (down) buttons simultaneously. To select the required icon, press the (up) button to cycle right or the (down) button to cycle left until the desired instrumentation section is reached.
  • Page 49: General Navigation

    Viewing The Instrument Pages 5.3.2 GENERAL NAVIGATION It is possible to scroll through the display to view different pages of information by repeatedly operating the (up) or (down) naviagation buttons. If you want to view one of the instrument pages towards the end of the list, it may be quicker to scroll up through the pages rather than down!
  • Page 50: Home

    Viewing The Instrument Pages 5.3.3 HOME This is the page that is displayed when no other page has been selected and is automatically displayed after a period of inactivity (Page Delay Timer) of the module facia buttons. It also contains the voltage reading of the generator and mains that is measured from the module’s voltage inputs.
  • Page 51: Mains (Dse4520 Only)

    Viewing The Instrument Pages 5.3.5 MAINS (DSE4520 ONLY) These pages contain electrical values of the mains, measured or derived from the module’s voltage inputs. Mains Voltage (ph-N) • Mains Voltage (ph-ph) • Mains Frequency • 5.3.6 LOAD These pages contain electrical values of the load, measured or derived from the module’s voltage and current inputs.
  • Page 52: Engine

    Viewing The Instrument Pages 5.3.7 ENGINE These pages contain instrumentation gathered about the engine measured or derived from the module’s inputs, some of which may be obtained from the engine ECU. 1500 Engine Speed • Engine Run Time • Engine Battery Volts •...
  • Page 53: Engine Dtc (Ecu Alarms)

    Viewing The Instrument Pages 5.3.9 ENGINE DTC (ECU ALARMS) If the DSE module is connected to an ECU, This page contains active Diagnostic Trouble Codes (DTC) only if the engine ECU generating a fault code. These are alarm conditions are detected by the engine ECU and displayed by the DSE controller.
  • Page 54 Viewing The Instrument Pages Icon Fault DTC Description The engine ECU has detected a fault not recognised by the DSE Check Engine Fault module, contact engine manufacturer for support. The engine ECU has detected that the engine oil pressure has Low Oil Pressure fallen below its configured low oil pressure alarm level.
  • Page 55: Event Log

    Viewing The Instrument Pages 5.3.10 EVENT LOG This module’s event log contains a list of the last 15 record electrical trip or shutdown events and the engine hours at which they occurred. Once the log is full, any subsequent electrical trip or shutdown alarms overwrites the oldest entry in the log.
  • Page 56: Operation

    Operation 6 OPERATION NOTE: The following descriptions detail the sequences followed by a module containing the standard ‘factory configuration’. Always refer to your configuration source for the exact sequences and timers observed by any particular module in the field. 6.1 QUICKSTART GUIDE This section provides a quick start guide to the module’s operation.
  • Page 57: Stopping The Engine

    Operation 6.1.2 STOPPING THE ENGINE Select Stop/Reset mode. The generator is stopped. NOTE: For further details, see the section entitled ‘OPERATION’ elsewhere in this manual.
  • Page 58: Stop/Reset Mode

    Operation 6.2 STOP/RESET MODE NOTE: If a digital input configured to panel lock is active, changing module modes will not be possible. Viewing the instruments and event logs is NOT affected by panel lock. Stop/Reset Mode is activated by pressing the Stop/Reset Mode button.
  • Page 59: Automatic Mode

    Operation 6.3 AUTOMATIC MODE NOTE: If a digital input configured to external panel lock is active, changing module modes is not possible. Viewing the instruments and event logs is NOT affected by panel lock. Auto Mode is activated by pressing the Auto Mode button.
  • Page 60: Stopping Sequence

    Operation 6.3.4 STOPPING SEQUENCE The return delay timer operates to ensure that the starting request has been permanently removed and isn’t just a short term removal. Should another start request be made during the cooling down period, the set returns on load. If there are no starting requests at the end of the return delay timer, the load is removed from the generator to the mains supply and the cooling timer is initiated.
  • Page 61: Manual/Start Mode

    Operation 6.4 MANUAL/START MODE NOTE: If a digital input configured to panel lock is active, changing module modes is not be possible. Viewing the instruments and event logs is NOT affected by panel lock. 6.4.1 WAITING IN MANUAL MODE To begin the starting sequence, press the Manual/Start Mode button.
  • Page 62: Engine Running

    Operation 6.4.3 ENGINE RUNNING Once the engine is running and all starting timers have expired, the animated Engine Running icon is displayed In manual mode, the load is not transferred to the generator unless a ‘loading request’ is made. A loading request can come from a number of sources. Activation of an auxiliary input that has been configured to Remote Start On Load or Auxiliary •...
  • Page 63: Maintenance Alarm

    Operation - Maintenance Alarm 6.5 MAINTENANCE ALARM Depending upon module configuration one or more levels of engine maintenance alarm may occur based upon a configurable schedule. Example 1 Screen capture from DSE Configuration Suite Software showing the configuration of the Maintenance Alarm for Oil, Air and Fuel.
  • Page 64: Scheduler

    Operation - Scheduler 6.6 SCHEDULER The controller contains an inbuilt exercise run scheduler, capable of automatically starting and stopping the set. Up to 8 scheduled start/stop sequences can be configured to repeat on a 7-day or 28-day cycle. Scheduled runs may be on load or off load depending upon module configuration. Example Screen capture from DSE Configuration Suite Software showing...
  • Page 65: Front Panel Configuration

    Front Panel Configuration 7 FRONT PANEL CONFIGURATION This configuration mode allows the operator to fully configure the module through its display without the use of the DSE Configuration Suite PC Software. Use the module’s facia buttons to traverse the menu and make value changes to the parameters: Next Section (101→201→301) Previous Section...
  • Page 66: Accessing The Front Panel Configuration Editor

    Front Panel Configuration 7.1 ACCESSING THE FRONT PANEL CONFIGURATION EDITOR Press the (-) and ( )buttons together to enter the editor mode. • Press the navigation buttons to cycle through the front panel editor to select the required • page in the configuration tables. Press the (+) to select the next parameter or (-) to select the previous parameter within the...
  • Page 67: Adjustable Parameters

    Functionality in all DSE4510 & DSE4520 variants Functionality in all DSE4520 variants Functionality in DSE4510 & DSE4520 current sensing variants only Functionality in DSE4510 & DSE4520 RT & RTH variants only Configuration Parameters – Module (Page 1) Contrast 0 (%)
  • Page 68: Input Settings

    Front Panel Configuration 7.2.3 INPUT SETTINGS Configuration Parameters – Inputs (Page 3) Digital Input A Source 0 (Input Source) Digital Input A Polarity 0 (Polarity) Digital Input A Action (If Source = User Config) 0 (Action) Digital Input A Arming (If Source = User Config) 0 (Arming) Digital Input A Activation Delay (If Source = User Config) Digital Input B Source...
  • Page 69: Output Settings

    Functionality in all DSE4510 & DSE4520 variants Functionality in all DSE4520 variants Functionality in DSE4510 & DSE4520 current sensing variants only Functionality in DSE4510 & DSE4520 RT & RTH variants only Configuration Parameters – Outputs (Page 4) Digital Output A Source...
  • Page 70: Generator Settings

    Functionality in all DSE4510 & DSE4520 variants Functionality in all DSE4520 variants Functionality in DSE4510 & DSE4520 current sensing variants only Functionality in DSE4510 & DSE4520 RT & RTH variants only Configuration Parameters – Generator (Page 6) Alternator Fitted On (1), Off (0)
  • Page 71: Mains Settings

    Functionality in all DSE4510 & DSE4520 variants Functionality in all DSE4520 variants Functionality in DSE4510 & DSE4520 current sensing variants only Functionality in DSE4510 & DSE4520 RT & RTH variants only Configuration Parameters – Mains (Page 7) AC System 0 (AC System)
  • Page 72: Engine Settings

    Front Panel Configuration 7.2.8 ENGINE SETTINGS Configuration Parameters – Engine (Page 8) Start Attempts Over Speed Overshoot Over Speed Delay Gas Choke Timer (Gas Engine Only) Gas On Delay (Gas Engine Only) Gas Ignition Off Delay (Gas Engine Only) Crank Disconnect On Oil Pressure Enable On (1), Off (0) Check Oil Pressure Prior To Starting On (1), Off (0)
  • Page 73: Analogue Inputs Settings

    Front Panel Configuration 7.2.9 ANALOGUE INPUTS SETTINGS Configuration Parameters – Analogue Input Settings (Page 9) Analogue Input A Senor Type 0 (Sensor Type) Analogue Input A Sensor Selection 0 (Pressure Sensor List) Low Oil Pressure Enable On (1), Off (0) Low Oil Pressure Trip 0 Bar Oil Pressure Sender Open Circuit...
  • Page 74: Scheduler Settings

    Functionality in all DSE4510 & DSE4520 variants Functionality in all DSE4520 variants Functionality in DSE4510 & DSE4520 current sensing variants only Functionality in DSE4510 & DSE4520 RT & RTH variants only Configuration Parameters – Scheduler (Page 10) 1001 Enable Scheduler...
  • Page 75: Maintenance Alarm Settings

    Front Panel Configuration 7.2.12 MAINTENANCE ALARM SETTINGS Configuration Parameters – Maintenance Alarms (Page 12) 1201 Oil Maintenance Alarm Enable On (1), Off (0) 1202 Oil Maintenance Alarm Action 0 (Action) 1203 Oil Maintenance Alarm Engine Hours 1204 Air Maintenance Alarm Enable On (1), Off (0) 1205 Air Maintenance Alarm Action...
  • Page 76 Functionality in all DSE4510 & DSE4520 variants Functionality in all DSE4520 variants Functionality in DSE4510 & DSE4520 current sensing variants only Functionality in DSE4510 & DSE4520 RT & RTH variants only Configuration Parameters – Alternate Configuration (Page 20) 2024 CT Primary...
  • Page 77: Selectable Parameter Settings

    7.3.1 INPUT SOURCES Functionality in all DSE4510 & DSE4520 variants Functionality in all DSE4520 variants Functionality in DSE4510 & DSE4520 current sensing variants only Functionality in DSE4510 & DSE4520 RT & RTH variants only INPUT SOURCES User Configured Alarm Mute...
  • Page 78: Output Sources

    7.3.2 OUTPUT SOURCES Functionality in all DSE4510 & DSE4520 variants Functionality in all DSE4520 variants Functionality in DSE4510 & DSE4520 current sensing variants only Functionality in DSE4510 & DSE4520 RT & RTH variants only OUTPUT SOURCES Not Used Air Flap Relay...
  • Page 79 Functionality in all DSE4510 & DSE4520 variants Functionality in all DSE4520 variants Functionality in DSE4510 & DSE4520 current sensing variants only Functionality in DSE4510 & DSE4520 RT & RTH variants only OUTPUT SOURCES Oil Pressure Sender Open Circuit Open Gen Output...
  • Page 80: Alarm Action

    Front Panel Configuration 7.3.3 ALARM ACTION ALARM ACTION Index Action Electrical Trip Shutdown Warning 7.3.4 FLEXIBLE SENSOR ALARM ACTION FLEXIBLE SENSOR ALARM ACTION Index Action None Shutdown Electrical Trip 7.3.5 POWER UP MODE POWER UP MODE Index Mode Stop Manual Auto 7.3.6 SENSOR TYPE SENSOR TYPE...
  • Page 81: Digital Input Alarm Arming

    Front Panel Configuration 7.3.8 DIGITAL INPUT ALARM ARMING DIGITAL INPUT ALARM ARMING Index Arming Always From Safety On From Starting Never 7.3.9 DIGITAL INPUT POLARITY DIGITAL INPUT POLARITY Index Polarity Close to Activate Open to Activate 7.3.10 DIGITAL OUTPUT POLARITY OUTPUT POLARITY Index Polarity...
  • Page 82: Pressure Sensor List

    Front Panel Configuration 7.3.12 PRESSURE SENSOR LIST PRESSURE SENSOR LIST Index Type Not used Dig Closed for Alarm Dig Open for Alarm VDO 5 Bar VDO 10 Bar Datcon 5 Bar Datcon 10 Bar Datcon 7 Bar Murphy 7 Bar CMB812 Veglia User Defined...
  • Page 83: Commissioning

    Commissioning 8 COMMISSIONING Before the system is started, it is recommended that the following checks are made:- The unit is adequately cooled and all the wiring to the module is of a standard and rating • compatible with the system. Check all mechanical parts are fitted correctly and that all electrical connections (including earths) are sound.
  • Page 84: Fault Finding

    Commissioning - Fault Finding 9 FAULT FINDING 9.1 STARTING Symptom Possible Remedy Unit is inoperative Check the battery and wiring to the unit. Check the DC supply. Check the DC fuse. Read/Write configuration does not operate Unit shuts down Check DC supply voltage is not above 35 Volts or below 9 Volts Check the operating temperature is not above 70°C.
  • Page 85: Alarms

    Commissioning - Fault Finding 9.3 ALARMS Symptom Possible Remedy Low oil Pressure fault Check engine oil pressure. Check oil pressure switch/sensor and operates after engine has wiring. Check configured polarity (if applicable) is correct (i.e. fired Normally Open or Normally Closed) or that sensor is compatible with the module and is correctly configured.
  • Page 86: Miscellaneous

    Commissioning - Fault Finding 9.6 MISCELLANEOUS Symptom Possible Remedy Module appears to ‘revert’ to When editing a configuration using the PC software it is vital that the an earlier configuration configuration is first ‘read’ from the controller before editing it. This edited configuration must then be “written”...
  • Page 87: Maintenance, Spares, Repair And Servicing

    4520-02, 4520-03, 4520-04, 4520-32, 4520-33 & 4520-34 100-400-46 10.1.2 INDIVIDUAL PLUGS Module Terminal Designation Plug Description Part No. DSE4520 Only 9 way 5.08mm 007-166 DSE4510 Only 7 way 5.08mm 007-155 10-20 11 way 5.08mm 007-451 21-24 4 way 10.16mm 007-003 DSE4520 Only 4 way 10.16mm...
  • Page 88: Warranty

    Warranty 11 WARRANTY DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, you are referred to your original equipment supplier (OEM). DISPOSAL 12.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) Directive 2002/96/EC If you use electrical and electronic equipment you must store, collect, treat, recycle and dispose of WEEE separately from your other waste.
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