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Ultrawave Neon Series Operator's Manual

Ultrasonic cleaning system
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Neon Series
Ultrasonic Cleaning
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Operator Manual

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Summary of Contents for Ultrawave Neon Series

  • Page 1 Neon Series Ultrasonic Cleaning System Operator Manual...

  • Page 3: Table Of Contents

    Compliance with the Control of Noise at Work Regulations ......... 17 Troubleshooting ......................18 Maintenance ........................19 After Sales Service ......................19 Warranty ......................... 20 Service record ........................ 23 Notes ..........................25 Ultrawave equipment is manufactured in the United Kingdom. Ultrawave equipment conforms to the relevant international standards.

  • Page 4: Safety Instructions

    WEEE Compliance Ultrawave are complying with the WEEE regulations by contracting our obligations to a Producer Compliance Scheme. Once it is deemed that this Neon Series is no longer effective, please contact Ultrawave to arrange collection by our compliance scheme...

  • Page 5: Quick Guide

    When filling the Neon Series prior to its first use or after a complete system drain, it may be necessary to top up the weir after the pump first runs, to ensure there is fluid in the system.

  • Page 6: Administrator Instructions

    - Ensure the mains supply is switched off. - Press button 4 (Enter) and button 5 (Esc) simultaneously. - Keep both buttons depressed whilst you turn the Neon Series on at the mains switch on the front of the unit.

  • Page 7: Screen 2: Setting The Date

    Screen 2: Setting the date The Neon Series is factory pre-set with the correct date. If the date should be incorrect, use this screen to amend it. At the position of the flashing cursor use the use the “Up” and “Down” buttons to scroll through the numbers.

  • Page 8: Screen 3: Setting The Temperature

    Min temperature: this is the minimum temperature at which the bath will operate. If the liquid falls below this temperature, the bath will not operate until the liquid rises to the min. temperature again. The Neon Series automatically starts heating the liquid if it is below the min. temperature.

  • Page 9: Screen 4: Setting The Cycle Time

    This completes the Administrator programming of the Neon Series. Power down the Neon Series, using the switch at the front of the case, to exit ‘Admin’ mode. When the Neon Series is then powered up, “Operation” mode will be in use.

  • Page 10: Operator Instructions

    Operator instructions When the Neon Series is first switched on, the following screen will appear for approximately 3 seconds: While this screen is displayed, the buttons are inoperative. This is normal as the Neon Series is running through its start-up routine and checking all internal systems are working correctly.
  • Page 11 The Neon Series is fitted with a liquid temperature sensor. If this temperature is below the minimum set temperature, the heaters will operate and begin to heat the cleaning fluid once the machine is turned on. When the heaters are in operation, the symbol above Ht will oscillate showing the heaters are in operation.
  • Page 12 On successful completion of the cycle, the following message will be displayed. The user must acknowledge the complete cycle, by pressing the enter button, before the screen will return to the start ready for another cycle to be started.

  • Page 13: Cycle Abort Messages

    To stop the audible warning, press and hold the “enter” button until the warning stops. If a fault occurs, the Neon Series will display a message on screen and the cycle will abort: The cycle may abort for the following reasons:...

  • Page 14: Draining The Tank

    Draining the tank The tank is drained via a valve on the underside of the unit, shown here in the “off” / “closed” position. This will need to be “on” / “open” to drain the main tank: There is also another drain valve situated lower down on the pump (shown here in the “off / normal position).

  • Page 15: Changing/Inspecting The Filters

    & filter stand and also as a flow control throttle for the re-circulation system, shown here in the normal open position: Note: Do not shut off both valves when the Neon Series is in operation as this will damage the pump.
  • Page 16 Step 3 – Open the filter housing bleed valve on the bottom of one of the housings: Step 4 – Dispose of all fluid in the filter housing. Step 5 – Repeat the same process with the second filter housing. Step 6 –...

  • Page 17: Ultrasonic Cleaning Detergents

    Ultrawave offer a range of specially formulated ultrasonic detergents for use in applications including medical and heavier industrial cleaning requirements. Ultrawave recommend using 2-5% of detergent by volume (if unsure, start with 2%). The required dosage will depend on your cleaning application and the level of contamination.

  • Page 18: Technical Information

    Ultrawave have several cleaning fluids which have been specifically formulated for ultrasonic cleaning of industrial items. Consult Ultrawave before using any detergents, solutions or chemicals not approved by them The effect of heat: Heating the liquid in the bath will aid the cleaning process. Normally a temperature of 20-50°C is sufficient to accelerate the process.

  • Page 19: Compliance With The Control Of Noise At Work Regulations

    To help you calculate your workers’ exposure, Ultrawave publish the noise generated by your ultrasonic cleaner on the Certificate of Test. The figure is that experienced by a worker standing in the operating position.

  • Page 20: Troubleshooting

    Troubleshooting Ultrawave have a dedicated After Sales team who are able to resolve any problems that occur with your Neon Series. However, on many occasions, it is possible that the problem can be rectified by the operator. The Neon Series fails to...

  • Page 21: Maintenance

    Maintenance It is important to keep your Neon Series clean. Not only will contaminated liquid reduce the performance of the ultrasonic cleaning system, it may also damage it. Change the cleaning liquid regularly. Your cleaning process will determine how often to change the liquid –...

  • Page 22: Warranty

    Within the warranty period Ultrawave will repair or replace free of charge, Ex Works, all defective parts in the system/equipment but Ultrawave shall not be liable for costs for removing (disassembling) or installing (assembling) parts.
  • Page 23 Services under any PPMS agreement must be carried out at intervals of a minimum of once per year or more for the full term of the extended warranty, as designated by Ultrawave for each individual system/equipment.
  • Page 24 Warranties will not apply if any fault has been caused by failure of the Customer to carry out routine maintenance, in addition to any PPMS carried out by Ultrawave as part of the extended warranty, or the Customer fails to ensure the required services are maintained.

  • Page 25: Service Record

    Service record Ultrawave recommend that your NEON ultrasonic system is serviced at least once every 12 months. This record must be maintained by the engineer conducting the service. There are no user serviceable parts inside. All service and repair should be referred to qualified Ultrawave engineers only.
  • Page 26 Date Cycle count Engineer Details Next service due Date Cycle count Engineer Details Next service due Date Cycle count Engineer Details Next service due Date Cycle count Engineer Details Next service due Date Cycle count Engineer Details Next service due Date Cycle count Engineer...

  • Page 27: Notes

    Notes _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________ _______________________________________________________...
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  • Page 30 Ultrawave equipment is manufactured in the United Kingdom. Ultrawave equipment is manufactured to exacting standards and conform to international standards. www.ultrawave.co.uk C6041301-06 Date of Issue: March 2021...

This manual is also suitable for:

Neon 35Neon 60Neon 90Neon 125

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