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Ultrawave Neon Series Instruction Manual

Ultrasonic cleaning system
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Neon Series
Ultrasonic Cleaning
System
Instruction Manual

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Summary of Contents for Ultrawave Neon Series

  • Page 1 Neon Series Ultrasonic Cleaning System Instruction Manual...

  • Page 3: Table Of Contents

    Compliance with the Control of Noise at Work Regulations ..........17 Troubleshooting ......................18 Maintenance ........................19 After Sales Service ......................20 Warranty ......................... 20 Service record ........................ 21 Notes ..........................23 Ultrawave equipment is manufactured in the United Kingdom. Ultrawave equipment conforms to the relevant international standards.

  • Page 4: Safety Instructions

    Do not move the Neon Series when it is full of water. Read the whole of these instructions. Safety may be impaired if they are not followed. Ultrawave will not be responsible for damage or injury caused by incorrect use of the equipment.

  • Page 5: Quick Guide

    When filling the Neon Series prior to its first use or after a complete system drain, it may be necessary to top up the weir after the pump first runs, to ensure there is fluid in the system.

  • Page 6: Administrator Instructions

    - Ensure the mains supply is switched off. - Press button 4 (Enter) and button 5 (Esc) simultaneously. - Keep both buttons depressed whilst you turn the Neon Series on at the mains switch on the front of the unit.

  • Page 7: Screen 2: Setting The Date

    Screen 2: Setting the date The Neon Series is factory pre-set with the correct date. If the date should be incorrect, use this screen to amend it. At the position of the flashing cursor use the use the “Up” and “Down” buttons to scroll through the numbers.

  • Page 8: Screen 3: Setting The Temperature

    Min temperature: this is the minimum temperature at which the bath will operate. If the liquid falls below this temperature, the bath will not operate until the liquid rises to the min. temperature again. The Neon Series automatically starts heating the liquid if it is below the min. temperature.

  • Page 9: Screen 4: Setting The Cycle Time

    This completes the Administrator programming of the Neon Series. Power down the Neon Series, using the switch at the front of the case, to exit ‘Admin’ mode. When the Neon Series is then powered up, “Operation” mode will be in use.

  • Page 10: Operator Instructions

    Operator instructions When the Neon Series is first switched on, the following screen will appear for approximately 3 seconds: While this screen is displayed, the buttons are inoperative. This is normal as the Neon Series is running through its start-up routine and checking all internal systems are working correctly.
  • Page 11 The Neon Series is fitted with a liquid temperature sensor. If this temperature is below the minimum set temperature, the heaters will operate and begin to heat the cleaning fluid once the machine is turned on. When the heaters are in operation, the symbol above Ht will oscillate showing the heaters are in operation.
  • Page 12 On successful completion of the cycle, the following message will be displayed. The user must acknowledge the complete cycle, by pressing the enter button, before the screen will return to the start ready for another cycle to be started.

  • Page 13: Cycle Abort Messages

    To stop the audible warning, press and hold the “enter” button until the warning stops. If a fault occurs, the Neon Series will display a message on screen and the cycle will abort: The cycle may abort for the following reasons:...

  • Page 14: Draining The Tank

    Draining the tank The tank is drained via a valve on the underside of the unit, shown here in the “off” / “closed” position. This will need to be “on” / “open” to drain the main tank: There is also another drain valve situated lower down on the pump (shown here in the “off / normal position).

  • Page 15: Changing/Inspecting The Filters

    & filter stand and also as a flow control throttle for the re-circulation system, shown here in the normal open position: Note: Do not shut off both valves when the Neon Series is in operation as this will damage the pump.
  • Page 16 Step 4 – Dispose of all fluid in the filter housing. Step 5 – Repeat the same process with the second filter housing. Step 6 – Remove each filter housing using the tool provided, by turning the housing locking ring left/anti-clockwise: Step 7 –...

  • Page 17: Ultrasonic Cleaning Detergents

    Ultrawave offer a range of specially formulated ultrasonic detergents for use in applications including medical and heavier industrial cleaning requirements. Ultrawave recommend using 2-5% of detergent by volume (if unsure, start with 2%). The required dosage will depend on your cleaning application and the level of contamination.

  • Page 18: Technical Information

    Ultrawave have several cleaning fluids which have been specifically formulated for ultrasonic cleaning of industrial items. Consult Ultrawave before using any detergents, solutions or chemicals not approved by them The effect of heat: Heating the liquid in the bath will aid the cleaning process.

  • Page 19: Compliance With The Control Of Noise At Work Regulations

    To help you calculate your workers’ exposure, Ultrawave publish the noise generated by your ultrasonic cleaner on the Certificate of Test. The figure is that experienced by a worker standing in the operating position.

  • Page 20: Troubleshooting

    Troubleshooting Ultrawave have a dedicated After Sales team who are able to resolve any problems that occur with your Neon Series. However, on many occasions, it is possible that the problem can be rectified by the operator. The Neon Series fails to...

  • Page 21: Maintenance

    – the more soiled your items, the more often you will need to change the liquid. Before cleaning the Neon Series always switch it off and disconnect it from the power supply and allow it to cool down to less than 40°C.

  • Page 22: After Sales Service

    After Sales Service Ultrawave recommend that your Neon Series is serviced and tested by an Ultrawave approved engineer on an annual basis. More regular periodic testing can be done by the operator to ensure that your ultrasonic bath is operating at optimum efficiency.

  • Page 23: Service Record

    Service record Ultrawave recommend that your NEON ultrasonic system is serviced at least once every 12 months. This record must be maintained by the engineer conducting the service. There are no user serviceable parts inside. All service and repair should be referred to qualified Ultrawave engineers only.
  • Page 24 Date Cycle count Engineer Details Next service due Date Cycle count Engineer Details Next service due Date Cycle count Engineer Details Next service due Date Cycle count Engineer Details Next service due Date Cycle count Engineer Details Next service due Date Cycle count Engineer...

  • Page 25: Notes

    Notes ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________...
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  • Page 28 After Sales Tel: +44 (0) 845 330 4238 Fax: +44 (0) 845 330 4231 www.ultrawave.co.uk admin@ultrawave.co.uk service@ultrawave.co.uk Ultrawave equipment is manufactured in the United Kingdom. Ultrawave equipment is manufactured to exacting standards and conform to international standards. C6041301-02 Date of Issue: June 2015...

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