Woodbridge DV1800 Installation And Operating Instructions Manual

Direct vent gas fireplace with electronic ignition system

Advertisement

Quick Links

Report # 0401GF019S
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in
serious injury, death, or property damage.
– Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
– Installation and service must be per formed
by a qualified installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment, alteration,
services or maintenance can cause injury or property
damage. Refer to this manual. For assistance or
additional information consult a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an aftermarket,
permanently
located,
only) or mobile home where not prohibited by local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
conver tible for use with other gases, unless a certified
kit is used.
Version française de ce manuel est disponible à partir du site WEB : www.woodbridgefp.com
French version of this Owners Manual is available at www.woodbridgefp.com
W oodbridge F ireplace I nc .
DIRECT VENT GAS FIREPLACE WITH ELECTRONIC IGNITION SYSTEM
MODELS: DV1800(NE,PE)
INSTALLATION AND OPERATING INSTRUCTIONS
manufactured
home (USA
DUE
TO
HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED OUT
OF TRAFFIC AND AWAY FROM FURNITURE
AND DRAPERIES.
CHILDREN AND ADULTS
ALERTED TO THE HAZARDS
SURFACE TEMPERATURE AND SHOULD
STAY
AWAY
TO
CLOTHING IGNITION.
Y OUNG
CHILDREN
S UPERVISED WHEN THEY ARE IN THE
S AME ROOM AS THE APPLIANCE.
C LOTHING OR
OTHER FLAMMABLE
M ATERIAL SHOULD NOT BE PLACED ON
O R NEAR THE APPLIANCE.
K EEP THE ROOM AREA
F REE FROM COMBUSTIBLE MATERIALS,
GASOLINE, AND OTHER FLAMMABLE
V APORS AND LIQUIDS
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
SHOULD BE
OF HIGH
AVOID
BURNS
OR
SHOULD
BE
CLEAR AND
.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DV1800 and is the answer not in the manual?

Questions and answers

Summary of Contents for Woodbridge DV1800

  • Page 1 W oodbridge F ireplace I nc . Report # 0401GF019S DIRECT VENT GAS FIREPLACE WITH ELECTRONIC IGNITION SYSTEM MODELS: DV1800(NE,PE) INSTALLATION AND OPERATING INSTRUCTIONS WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
  • Page 2: Table Of Contents

    CONTENTS Electrical Installation........27 Important Safety Information ......3 Electrical Wiring ........27 Product Features..........5 Glass Removal ..........28 Code Approval ..........5 Final Installation........... 29 Pre-Installation Information......6 Log Set Identification ........29 Installing Above 2000 Feet ......6 Logs and Rock Wool Placement ....
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION INSTALLER OWNER Please leave these instructions with the owner. Please retain these instructions for future reference. WARNING • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous. •...
  • Page 4 IMPORTANT SAFETY INFORMATION Continued from page 3 IMPORTANT: 12. Do not use this fireplace to cook food or burn paper or PLEASE READ THE FOLLOWING CAREFULLY other objects. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or 13.
  • Page 5: Product Features

    PRODUCT FEATURES CODE APPROVAL PRODUCT SPECIFICATIONS • This appliance has been certified for use with either natural or propane gas. See appropriate data plates. • This appliance is not for use with solid fuels. • The appliance is approved for bed- room or bedsitting room installa- tions.
  • Page 6: Pre-Installation Information

    PRE-INSTALLATION INFORMATION INSTALLING ABOVE 2000 FEET • In the USA, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations. • In Canada, these appliances are certified for altitudes of 0 – 4,500 ft. ORIFICE SIZES, PRESSURES AND BTUs NATURAL GAS PROPANE GAS Manifold Press: (W.C.)
  • Page 7: Fireplace Framing

    WAR NI N G Do not fill spaces around firebox with insulation or other materials. This could cause a fire. DV1800 41" 40.75" 44" 0.5"...
  • Page 8: Fireplace Dimensions

    PRE-INSTALLATION INFORMATION Model DV1 8 00 TOP VIEW 41 " 12" 13.5" FRONT VIEW RIGHT SIDE VIEW 40 .5" 40.5 " 34.75" 33.5" 24.25 " 36" 41" Figure 3 - Fireplace Dimensions...
  • Page 9: Fireplace Location

    PRE-INSTALLATION INFORMATION FIREPLACE LOCATION Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. Consult your local building code agency to ensure compliance with local codes, including permits and inspections.
  • Page 10: Securing Fireplace To Floor Or Framing

    SECURING FIREPLACE TO FLOOR OR FRAMING The fireplace must be secured to the floor and/or to framing studs as shown in Figure 5. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side brackets are adjustable from 1/2"...
  • Page 11: Clearances

    CLEARANCES CLEARANCES TO COMBUSTIBLES WARNING WARNING Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. The appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance.
  • Page 12: Installation Information

    The following actions will void the warranty on your venting system: • Installation of any damaged venting component. • Unauthorized modification of the venting system. • Installation of any component part not manufactured or approved by Woodbridge Fireplace, Inc. • Installation other than permitted by these instructions.
  • Page 13: Vent Installation

    VENT INSTALLATION WARNING NOTICE This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent systems. WARNING A Minimum of 3"...
  • Page 14: Installation Planning

    VENT INSTALLATION INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness.
  • Page 15 VENT INSTALLATION FOR HORIZONTAL TERMINATION Inside Corner Detail � � � � � � � � � � � � � ����� � � ������ ������ ����� � ��� ������ � � �������� � � � � � � � �...
  • Page 16 VENT INSTALLATION TERMINATION CLEARANCES FOR BUILDINGS WITH COMBUSTIBLE AND NONCOMBUSTIBLE EXTERIORS � � � ���� ������� � � � � � ���� ������� ������ ������ ������� ������ � � ������� ����� �� ��� �������� � ��� ������ �������� � � ������� ����� ��� ���� ���� �� �...
  • Page 17: Rear Wall Vent Installation

    VENTING INSTALLATION REAR WALL VENT INSTALLATION When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance The maximum horizontal distance between the rear of the appliance and the outside of termination is 20" (508 mm). See •...
  • Page 18 VENT INSTALLATION REAR WALL VENT INSTALLATION (continued) 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “UP” on the vent cap facing up.
  • Page 19: Horizontal Termination Configuration

    VENT INSTALLATION HORIZONTAL TERMINATION CONFIGURATIONS — RIGID VENTING Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the various dimensions allowable.
  • Page 20 VENT INSTALLATION 90° HORIZONTAL TERMINATION CONFIGURATION — RIGID VENTING (Continued) • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36" (914 mm) (Fig. 21 A and B) This does not apply if the 90° elbows are used to increase or redirect a vertical rise.
  • Page 21: Below Grade Installation

    VENT INSTALLATION BELOW GRADE INSTALLATIONS — RIGID VENTING When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.
  • Page 22: Vertical Through-The-Roof Installation

    (2.5 m) of vent pipe can be used between elbows. See Figure 26. Example: Elbow 1 90° • DV1800 Series fireplaces allow for offsets. This Elbow 2 45° application will require that you first determine the Elbow 3 45° roof pitch and use the appropriate starter kit.
  • Page 23: Installation For Vertical Termination

    VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If ceiling joist, Roof roof rafters or other framing will obstruct the venting system, consider Flashing an offset. See Figure 27 to avoid cutting load bearing members. NOTE: Pay special attention to these installation instructions for required clearances (air space) to combustibles when passing Wall Strap...
  • Page 24: Cathedral Ceiling Installation

    VENT INSTALLATION 4. Connect a section of pipe and extend up through the hole. NOTE: If an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. See Figure 25, page 22. Whenever possible, use 45° elbows instead of 90° elbows. The 45° elbow offers less restriction to the flow of the flue gases and intake air.
  • Page 25: Fireplace Installation

    FIREPLACE INSTALLATION CHECK GAS TYPE Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit. INSTALLING GAS PIPING TO FIREPLACE / BURNER SYSTEM LOCATION WARNING A qualified installer or service person must...
  • Page 26 FIREPLACE INSTALLATION CAUTION WARNING Only persons licensed to work with gas piping A manual shutoff valve must be installed upstream may make the necessary gas connections to of the appliance. Union tee and plugged " this appliance. NPT pressure tapping point should be installed upstream of the appliance.
  • Page 27: Checking Gas Pressure

    CHECKING GAS PRESSURE Outlet Pressure Tap Check gas type. The gas supply must be the same as Inlet Pressure Tap stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance.
  • Page 28: Glass Removal

    GLASS REMOVAL GLASS FRAME REMOVAL 1. Open the front louver panel. Detach the fireplace surround and set it aside. 2. Locate four studs with springs and nuts above and below the glass frame ( See Figure 36 ) . 3. Unscrew the nuts and remove the springs and washers from the top and bottom studs. 4 .
  • Page 29: Final Installation

    FINAL INSTALLATION 7 PC. LOG SET IDENTIFICATION 1. Carefully remove supplied logs from the packaging box and inspect each log for cracks or brakes. Handle the logs with great care, do not drop them on the floor! 2. Identify each log by number according to the following illustration: LOG #1 LOG # 2 LOG #3...
  • Page 30: Logs And Rock Wool Placement

    FINAL INSTALLATION (continued) NOTE: IF YOU ARE PLANNING TO INSTALL OPTIONAL GLASS MEDIA INSTEAD OF LOG SET, PLEASE PROCEED STARTING WITH PAGE 33. IMPORTANT: Never fire up the fireplace without proper media (rock wool) covering the top of the burner. Doing so can cause damage of the burner and will void the manufacturer's warranty. Only use approved media ordered from the manufacturer (see parts list for options).
  • Page 31 FINAL INSTALLATION (continued) Figure 39 - Placing log #2 2 . Place left side log (# 3) over the log #2 as shown on Figure 40 . Figure 40 - Placing log #3 3. Place right side log (#4) over the log #1 as shown on Figure 41. Figures 40 - 41 - Placing logs #3 and #4...
  • Page 32 FINAL INSTALLATION (continued) 4. Place small right side log (#5) over the log #4 as shown on Figure 42. Figure 42 - Placing log #5 Place crossover log (#6) as shown on Figure 43. Figure 43 - Placing log #6 6 .
  • Page 33: Optional Glass Media Placement

    FINAL INSTALLATION (continued) NOTE: IF YOU HAVE INSTALLED THE LOG SET WITH EMBER MATERIAL, PLEASE SKIP THIS PAGE AND PROCEED STARTING WITH PAGE 34. IMPORTANT: Never fire up the fireplace without proper media (glass media) covering the top of the burner. Doing so can cause damage of the burner and will void the manufacturer's warranty. Only use approved media ordered from the manufacturer.
  • Page 34: Safety Screen Installation

    SAFETY SCREEN INSTALLATION WARNING: A barrier (safety screen) designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. IMPORTANT: Safety Screen must be in place when the fireplace is in operation. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance.
  • Page 35: Operating Instructions

    OPERA TING INSTRUCTIONS 6 . Set remote receiver switch to OFF position. OPERATING FIREPLACE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these Figure 42a Remote Receiver Switch in OFF Position instructions exactly, a fire or explosion may result causing property damage, personal 7 .
  • Page 36: Operating Instructions

    OPERA TING INSTRUCTIONS (continued) Manually Turning ON the Appliance REMOTE CONTROL If pilot does not stay lit, contact a qualified Slide the remote receiver switch to the ON position. OPERATION service person or gas supplier for repairs. This will allow the main burner to ignite.
  • Page 37: To Turn Off Gas

    OPERA TING INSTRUCTIONS (continued) 2. Press the up-arrow key to increase the flame hcight. If y ou press the up-arrow key while the remote Note: system is ON but the flame is OF F, the flame will come on in the high position, A single "beep" from will confirm the receiver...
  • Page 38 OPERA TING INSTRUCTIONS (continued) Low Battery Power Detection Smart Thermostat (Transmitter Operation" Proflame GTM ) Receiver The life span of the receiver batteries depends upon The Smart Thermostat function adjusts the flame height various factors: battery quality, Humber of appliance in accordance to the difference between...
  • Page 39: Cleaning And Maintenance

    CLEANING AND MAINTENANCE WARNING Turn off gas before servicing fireplace. It is recommended that a qualified service technician perform these check-ups at the beginning of each heating season. BURNER, PILOT AND CONTROL COMPARTMENT Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year. Make sure the burner porting, pilot air opening and burner air opening are free of obstructions at all times.
  • Page 40: Vent System

    CLEANING AND MAINTENANCE VENT SYSTEM The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow. Inspect entire venting system to ensure proper function.
  • Page 41: Blower Electrical Diagram And Installation

    BLOWER ELECTRICAL DIAGRAM AND INSTALLATION INSTRUCTIONS FAN ASSEMBLY DIAGRAMS NOTE: Unplug power cord before servicing. The blower is attached to the insert bottom and back with Velcro. To remove blower for servicing, pull away from Velcro and disconnect wires. Switch Speed Control Control Shaft Bracket Blower...
  • Page 42: Vent Components

    ILLUSTRATED PARTS LIST RIGID VENT COMPONENTS � � � Simpson Duravent Direct Vent Pro Item Qty/Box Description or Woodbridge Part # 58DVA-HC Simpson Horizontal High Wind Horizontal Termination Cap 58DVA-VCH High Wind Vertical Termination 58DVA-06 6” Pipe Length 58DVA-09 9” Pipe Length 58DVA-12 12”...
  • Page 43: Firebox Components

    ILLUSTRATED PARTS LISTS FIREBOX COMPONENTS CONTROL COMPARTMENT...
  • Page 44: Proflame Wiring Diagram

    ILLUSTRATED PARTS LISTS (continued) Proflame Wiring Diagram This diagram shows replaceable SIT Proflame parts used in your fireplace 120 Vac INPUT 7 Vdc STABILIZED SUPPLY OUTPUT DC SUPPLY Orange Green Pilot Receiver 14 Pin Connector Chassis connection SPLIT FLOW RECEIVER 885 PROFLAME 1 5 5 GROUND...
  • Page 45: Illustrated Parts List

    ILLUSTRATED PARTS LISTS (continued) PARTS LIST This list contains replaceable parts used in your firebox. All replacement parts should be ordered from your installer or from Woodbridge Fireplace Inc. at 1-905-564-3001 or on-line at www.woodbridgefp.com PART NUMBER DESCRIPTION DV18 00NE DV1800PE H200010 ..
  • Page 46: Troubleshooting

    TROUBLESHOOTING WARNING: Turn off the unit and let cool before servicing. Only a qualified service person should service and repair this appliance. Note: All troubleshooting items are listed in order of operation. SYMPTOM POSSIBLE CAUSE ACTION A. Open door and check to make sure wire is connected to ignitor. .
  • Page 47 TROUBLESHOOTING Continued ILLUSTRATED PARTS LISTS OBSERVED PROBLEM POSSIBLE CAUSE REMEDY When remote control turned on, there is 1. Gas supply turned off or manual shutoff 1. Turn on gas supply or open manual spark at pilot but no ignition valve closed shutoff valve 2.
  • Page 48: Warranty

    Woodbridge Fireplace Inc. in the appliance are found to be defective in materials or workmanship, Woodbridge Fireplace Inc. will, at its option, replace or repair the defective components at no charge to the original owner. Woodbridge Fireplace Inc. will also pay for reasonable labor costs incurred in replacing or repairing such components for a period of two years from date of installation.

This manual is also suitable for:

Dv1800neDv1800pe

Table of Contents