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MODELS: BDV2000, BDV3000, HDV2000, HDV3000
DIRECT VENT GAS FIREPLACE INSTALLATION AND OPERATING INSTRUCTIONS
Report # 401-S-05-4
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in
serious injury, death, or property damage.
– Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other
appliance.
–
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
–
Installation and service must be per formed
by a qualified installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment, alteration,
services or maintenance can cause injury or property
damage. Refer to this manual. For assistance or
additional information consult a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an aftermarket,
permanently
located,
only) or mobile home where not prohibited by local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
conver tible for use with other gases, unless a certified
kit is used.
Version française de ce manuel est disponible à partir du site WEB : www.woodbridgefp.com
French version of this Owners Manual is available at www.woodbridgefp.com
W oodbridge F ireplace I nc .
manufactured
home (USA
DUE
TO
HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED OUT
OF TRAFFIC AND AWAY FROM FURNITURE
AND DRAPERIES.
CHILDREN AND ADULTS
ALERTED TO THE HAZARDS
SURFACE TEMPERATURE AND SHOULD
STAY
AWAY
TO
CLOTHING IGNITION.
Y OUNG
CHILDREN
S UPERVISED WHEN THEY ARE IN THE
S AME ROOM AS THE APPLIANCE.
C LOTHING OR
OTHER FLAMMABLE
M ATERIAL SHOULD NOT BE PLACED ON
O R NEAR THE APPLIANCE.
K EEP THE ROOM AREA
F REE FROM COMBUSTIBLE MATERIALS,
GASOLINE, AND OTHER FLAMMABLE
V APORS AND LIQUIDS
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
SHOULD BE
OF HIGH
AVOID
BURNS
OR
SHOULD
BE
CLEAR AND
.
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Summary of Contents for Woodbridge BDV2000
- Page 1 W oodbridge F ireplace I nc . MODELS: BDV2000, BDV3000, HDV2000, HDV3000 DIRECT VENT GAS FIREPLACE INSTALLATION AND OPERATING INSTRUCTIONS Report # 401-S-05-4 WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
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Page 2: Table Of Contents
CONTENTS Important Safety Information ......3 Electrical Installation........30 Electrical Wiring ......... 30 Product Features..........5 Wall Switch ..........30 Code Approval ..........5 Glass Removal ..........31 Pre-Installation Information......6 Final Installation..........32 Installing Above 2000 Feet ......6 Rockwool and Log Placement .... -
Page 3: Important Safety Information
IMPORTANT SAFETY INFORMATION INSTALLER OWNER Please leave these instructions with the owner. Please retain these instructions for future reference. WARNING • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous. •... - Page 4 IMPORTANT SAFETY INFORMATION Continued from page 3 IMPORTANT: 12. Do not use this fireplace to cook food or burn paper or PLEASE READ THE FOLLOWING CAREFULLY other objects. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or 13.
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Page 5: Product Features
PRODUCT FEATURES CODE APPROVAL PRODUCT SPECIFICATIONS • This appliance has been certified for use with either natural or propane gas. See appropriate data plates. • This appliance is not for use with solid fuels. • The appliance is approved for bed- room or bedsitting room installa- tions. -
Page 6: Pre-Installation Information
PRE-INSTALLATION INFORMATION INSTALLING ABOVE 2000 FEET • In the USA, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations. • In Canada, these appliances are certified for altitudes of 0 – 4,500 ft. ORIFICE SIZES, PRESSURES AND BTUs NATURAL GAS PROPANE GAS Manifold Press: (W.C.) -
Page 7: Fireplace Framing
FIREPLACE FRAMING Firebox framing can be built before or after the appliance is set in place. Construct firebox framing following Figure 2 and the chart below for your specific installation requirements. See Figure 3 on Page 8 for firebox dimensions. The framing headers may rest on the top of the firebox standoffs. -
Page 8: Fireplace Dimensions
PRE-INSTALLATION INFORMATION � � � � � � Figure 3 - Fireplace Dimensions Model Front Rear Height Glass Number Width Width Height Standoff Depth Area BDV2000N 33" 20- 1 / 2 " 29-5/16" 32-5/16" 15" 488 sq. in. BDV3000N 37" 22"... -
Page 9: Fireplace Location
PRE-INSTALLATION INFORMATION FIREPLACE LOCATION Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. Consult your local building code agency to ensure compliance with local codes, including permits and inspections. -
Page 10: Securing Fireplace To Floor Or Framing
SECURING FIREPLACE TO FLOOR OR FRAMING The fireplace must be secured to the floor and/or to framing studs as shown in Figure 5. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side brackets are adjustable from 1/2"... -
Page 11: Clearances
36" 72" Minimum 12" Maximum Depth 11"Minimum NOTE: When using a Woodbridge Fireplace steel facing, a non- combustible material must extend 1" beyond the facing. Combustible materials may be brought right to the fireplace top and sides at the front Minimum 7"... -
Page 12: Installation Information
The following actions will void the warranty on your venting system: • Installation of any damaged venting component. • Unauthorized modification of the venting system. • Installation of any component part not manufactured or approved by Woodbridge Fireplace, Inc. • Installation other than permitted by these instructions. L100001... -
Page 13: Vent Installation
VENT INSTALLATION WARNING This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent systems. WARNING A Minimum of 3"... -
Page 14: Installation Planning
VENT INSTALLATION INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness. - Page 15 VENT INSTALLATION FOR HORIZONTAL TERMINATION Inside Corner Detail � � � � � � � � � � � � � ����� � � ������ ������ ����� � ��� ������ � � �������� � � � � � � � �...
- Page 16 VENT INSTALLATION TERMINATION CLEARANCES FOR BUILDINGS WITH COMBUSTIBLE AND NONCOMBUSTIBLE EXTERIORS � � � ���� ������� � � � � � ���� ������� ������ ������ ������� ������ � � ������� ����� �� ��� �������� � ��� ������ �������� � � ������� ����� ��� ���� ���� �� �...
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Page 17: Rear Wall Vent Installation
VENTING INSTALLATION REAR WALL VENT INSTALLATION When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance The maximum horizontal distance between the rear of the appliance and the outside of termination is 20" (508 mm). See •... -
Page 18: Flexible Venting
VENT INSTALLATION REAR WALL VENT INSTALLATION (continued) 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “UP” on the vent cap facing up. -
Page 19: Horizontal Termination Con.guration
VENT INSTALLATION HORIZONTAL TERMINATION CONFIGURATIONS — RIGID VENTING Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the various dimensions allowable. - Page 20 VENT INSTALLATION 90° HORIZONTAL TERMINATION CONFIGURATION — RIGID VENTING (Continued) • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36" (914 mm) (Fig. 21 A and B) This does not apply if the 90° elbows are used to increase or redirect a vertical rise.
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Page 21: Below Grade Installation
VENT INSTALLATION BELOW GRADE INSTALLATIONS — RIGID VENTING When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall. -
Page 22: Vertical Through-The-Roof Installation
VENT INSTALLATION VERTICAL THROUGH-THE-ROOF APPLICATIONS — RIGID VENTING ONLY This Gas Fireplace has been approved for, • Vertical installations up to 40' (12m) in height. Up to a 10' (3m) horizontal vent run can be installed within the vent system using a maximum of two 90°... -
Page 23: Installation For Vertical Termination
VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If ceiling joist, Roof roof rafters or other framing will obstruct the venting system, consider Flashing an offset. See Figure 27 to avoid cutting load bearing members. NOTE: Pay special attention to these installation instructions for required clearances (air space) to combustibles when passing Wall Strap... -
Page 24: Cathedral Ceiling Installation
VENT INSTALLATION 4. Connect a section of pipe and extend up through the hole. NOTE: If an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. See Figure 25, page 22. Whenever possible, use 45° elbows instead of 90° elbows. The 45° elbow offers less restriction to the flow of the flue gases and intake air. -
Page 25: 3" Flex Vent Pipe Installation
3" FLEX VENT PIPE INSTALLATION VENT REQUIREMENTS USING EXISTING SOLID FUEL CHIMNEY • Make sure the exhaust pipe on the appliance Exhaust Inlet connects to the exhaust portion of the Termination Kit by clearly marking both ends of the appropriate 3"... - Page 26 3" FLEX VENT PIPE INSTALLATION FLEX VENT INSTALLATION 1. Have chimney cleaned and inspected prior to flex vent installation. Make sure that the chimney opening allows for the installation of two 3" flex vent pipes. Flex Vent Chimney Extra 3" (914mm) 2.
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Page 27: Fireplace Installation
FIREPLACE INSTALLATION CHECK GAS TYPE Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit. INSTALLING GAS PIPING TO FIREPLACE / BURNER SYSTEM LOCATION WARNING A qualified installer or service person must... - Page 28 FIREPLACE INSTALLATION CAUTION WARNING Only persons licensed to work with gas piping A manual shutoff valve must be installed upstream may make the necessary gas connections to of the appliance. Union tee and plugged " this appliance. NPT pressure tapping point should be installed upstream of the appliance.
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Page 29: Checking Gas Pressure
CHECKING GAS PRESSURE Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. 2. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test Pressure Test... -
Page 30: Electrical Installation
ELECTRICAL INSTALLATION ELECTRICAL WIRING This fireplace will work without any electrical supply. Electricity is only needed to operate blower. NOTE: If installed in mobile home, fireplace must be bolted securely to floor. WARNING Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. -
Page 31: Glass Removal
GLASS REMOVAL GLASS FRAME REMOVAL 1. Release two clamps on top of fireplace. See Figure 36. 2. Tilt glass frame out and lift glass frame up until it clears bottom channel of fireplace. 3. Set glass frame aside. Clamps Glass Frame Bottom Channel Figure 36 - Removing Glass Frame... -
Page 32: Final Installation
FINAL INSTALLATION ROCK WOOL PLACEMENT 1. Place rock wool on burner to provide glowing embers. For best results, pull the rock wool apart into pieces Burner the size of a nickel or smaller. 2. Distribute one layer of rock wool to cover the entire burner. -
Page 33: Rockwool And Log Placement
FINAL INSTALLATION 3. For models BDV/HDV3000, Place top left log (#3) on botom left log and second prong of grate. SeeFigure 40. 4. Place bottom right log (#4) in front of rear log. Line up the holes in the bottom right log with the pins on the log support bracket. - Page 34 FINAL INSTALLATION 6. Place top right log (#6) across bottom center log and right bottom log as shown in Figure 43. 7. For models BDV/HDV3000, place top center log #7 on rear log and bottom center log as shown inFigure 44. Logs should now look like Figure 45.
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Page 35: Safety Barrier (Screen) Installation
SAFETY SCREEN INSTALLATION WARNING: A barrier (safety screen) designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. IMPORTANT: Safety Screen must be in place when the fireplace is in operation. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. - Page 36 SAFETY SCREEN INSTALLATION continued STEP 6: Hold the top louver with two hands. STEP 5: Secure the screen with the two nuts Locate the vertical hooks on both sides of the provided. louver and the L-shaped mounting brackets inside the fireplace. Position the louver into the fireplace opening and hook it over the mounting brackets.
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Page 37: Operating Instructions
OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in battery ignitor while following these instructions exactly. -
Page 38: Lighting Pilot
OPERATING INSTRUCTIONS LIGHTING PILOT FOR THE FIRST TIME APPROVED LEAK TESTING METHOD You may check for gas leaks with the following methods only: • Soap and water solution WARNING • An approved leak testing spray If using a soap and water solution to test for leaks, DO NOT spray solution onto •... -
Page 39: Lighting Burner
OPERATING INSTRUCTIONS LIGHTING BURNER MAIN BURNER SWITCH The “ON/OFF” switch for the main burner can be found on the wall in close proximity to the fireplace, or on the remote control receiver unit in the fireplace lower cavity. This switch allows you manually to turn on and to turn off the main burner without using the gas valve knob. -
Page 40: Cleaning And Maintenance
CLEANING AND MAINTENANCE WARNING Turn off gas before servicing fireplace. It is recommended that a qualified service technician perform these check-ups at the beginning of each heating season. BURNER, PILOT AND CONTROL COMPARTMENT Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year. Make sure the burner porting, pilot air opening and burner air opening are free of obstructions at all times. -
Page 41: Vent System
CLEANING AND MAINTENANCE VENT SYSTEM The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow. Inspect entire venting system to ensure proper function. -
Page 42: Blower Electrical Diagram And Installation
BLOWER ELECTRICAL DIAGRAM AND INSTALLATION INSTRUCTIONS FAN ASSEMBLY DIAGRAMS NOTE: Unplug power cord before servicing. The blower is attached to the insert bottom and back with Velcro. To remove blower for servicing, pull away from Velcro and disconnect wires. Switch Speed Control Control Shaft Bracket Blower... -
Page 43: Vent Components
ILLUSTRATED PARTS LIST RIGID VENT COMPONENTS � � � Simpson Duravent Direct Vent Pro Item Qty/Box Description or Woodbridge Part # 46DVA-E30 — 30° Starter Elbow for Vertical from Firebox 46DVA-E60 — 60° Starter Elbow for Horizontal from Firebox 46DVA-HC... -
Page 44: Firebox Components
A100019 5-7 Standard Brick Liner Set A100011 A100012 A100011 A100012 This list contains replaceable parts used in your firebox. All replacement parts should be ordered from your installer or from Woodbridge Fireplace Inc. at 1-905-799-5953 or on-line at www.woodbridgefp.com L100001... -
Page 45: Standing Pilot - Millivolt Control
ILLUSTRATED PARTS LISTS STANDING PILOT — MILLIVOLT CONTROL L100001... - Page 46 ILLUSTRATED PARTS LISTS STANDING PILOT – MILLIVOLT CONTROL Item Description BDV2000N BDV2000P BDV3000N BDV3000P Gas Valve C100001 C100002 C100001 C100002 Pilot Assembly C100003 C100004 C100003 C100004 Burner Tube C100019 C100019 C100019 C100019 Flexhose with Shutoff C100009 C100009 C100009 C100009 On/Off Rocker Switch C100018 C100018 C100018...
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Page 47: Logs
ILLUSTRATED PARTS LISTS TROUBLESHOOTING LOGS Item Description BDV/HDV2000 BDV/HDV3000 Rear Log M100517 M100503 M100510 Bottom Left Log M1000518 M100504 M100511 Top Left Log M100505 M100512 Bottom Right Log M100519 M100506 M100513 Bottom Center Log M100520 M100507 M100514 Top Right Log M100521 M100508 M100515... -
Page 48: Troubleshooting
TROUBLESHOOTING STANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE ACTION 3. Pilot burning, valve A. Defective switch, wall switch, A. Check switch and wire for proper connection. Place jumper wires knob turned to “ON”, remote control or wire across terminals of switch. If burner comes on, replace defective switch is turned to switch.If the switch is OK, repeat the same procedure on remote “ON”, but... -
Page 52: Warranty
Woodbridge Fireplace Inc. in the appliance are found to be defective in materials or workmanship, Woodbridge Fireplace Inc. will, at its option, replace or repair the defective components at no charge to the original owner. Woodbridge Fireplace Inc. will also pay for reasonable labor costs incurred in replacing or repairing such components for a period of two years from date of installation.
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