Woodbridge MONTEREY-(N,P) Installation And Operating Instructions Manual

Direct vent gas fireplace

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WARNING: This
fireplace requires
one foot of vertical
venting before
any horizontal runs
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in
serious injury, death, or property damage.
– Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
– Installation and service must be per formed
by a qualified installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment, alteration,
services or maintenance can cause injury or property
damage. Refer to this manual. For assistance or
additional information consult a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an aftermarket,
permanently
located,
only) or mobile home where not prohibited by local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
conver tible for use with other gases, unless a certified
kit is used.
Version française de ce manuel est disponible à partir du site WEB : www.woodbridgefp.com
Woodbridge Fireplace Inc.
DIRECT VENT GAS FIREPLACE
MODELS: MONTEREY-(N,P)
INSTALLATION AND OPERATING
INSTRUCTIONS
manufactured
home (USA
DUE
TO
HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED OUT
OF TRAFFIC AND AWAY FROM FURNITURE
AND DRAPERIES.
CHILDREN AND ADULTS
ALERTED TO THE HAZARDS
SURFACE TEMPERATURE AND SHOULD
STAY
AWAY
TO
CLOTHING IGNITION.
Y OUNG
CHILDREN
S UPERVISED WHEN THEY ARE IN THE
S AME ROOM AS THE APPLIANCE.
C LOTHING OR
OTHER FLAMMABLE
M ATERIAL SHOULD NOT BE PLACED ON
O R NEAR THE APPLIANCE.
K EEP THE ROOM AREA CLEARAND F REE
FROM COMBUSTIBLE MATERIALS, G ASO-
LINE, AND OTHER FLAMMABLE V APORS
.
AND LIQUIDS
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
9
Report 0401GF00
S
SHOULD BE
OF HIGH
AVOID
BURNS
OR
SHOULD
BE

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Summary of Contents for Woodbridge MONTEREY-(N,P)

  • Page 1 Woodbridge Fireplace Inc. WARNING: This fireplace requires Report 0401GF00 one foot of vertical DIRECT VENT GAS FIREPLACE MODELS: MONTEREY-(N,P) venting before any horizontal runs INSTALLATION AND OPERATING INSTRUCTIONS WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
  • Page 2: Table Of Contents

    CONTENTS Important Safety Information ......3 Electrical Installation........28 Electrical Wiring ........28 Product Features..........5 Wall Switch ..........28 Code Approval ..........5 Glass Removal ..........29 Pre-Installation Information......6 Final Installation........... 30 ......Media Tray Placement Installing Above 2000 Feet ......6 Placement ........
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION INSTALLER OWNER Please leave these instructions with the owner. Please retain these instructions for future reference. WARNING • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous. •...
  • Page 4 IMPORTANT SAFETY INFORMATION Continued from page 3 IMPORTANT: 12. Do not use this fireplace to cook food or burn paper or PLEASE READ THE FOLLOWING CAREFULLY other objects. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or 13.
  • Page 5: Product Features

    PRODUCT FEATURES CODE APPROVAL FIREPLACE CONTROLS PRODUCT SPECIFICATIONS (see Figure 1) • This appliance has been certified 1 - Hi/Lo Knob for use with either natural or 2 - Off/Pilot/On Knob propane gas. See appropriate data 3 - Remote Control Receiver plates.
  • Page 6: Pre-Installation Information

    PRE-INSTALLATION INFORMATION INSTALLING ABOVE 2000 FEET • In the USA, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations (at the factory). • In Canada, these appliances are certified for altitudes of 0 – 4,500 ft. ORIFICE SIZES, PRESSURES AND BTUs NATURAL GAS PROPANE GAS...
  • Page 7: Fireplace Framing

    4. The cover should maintain an air gap of at least 1/8" between covering material and fireplace to allow for metal fireplace front " to expand and contract during operation. 5. PLEASE NOTE: Natural stone products may react to heat by discoloring or cracking. Woodbridge Fireplace Inc. is not " responsible for any damages due to covering materials used.
  • Page 8: Fireplace Dimensions

    PRE-INSTALLATION INFORMATION Top view 57.25" 5" 8" 1" 1" Flue collar 22.25" Front view 48.75" " 7.125 34.25" 28" 13.75" 7.125" 57.25" 1" 59.25" 1" Right side view 34.25" 28" Electric access both sides 23.25" Gas line access both sides Figure 3 - Fireplace Dimensions...
  • Page 9: Fireplace Location

    PRE-INSTALLATION INFORMATION FIREPLACE LOCATION Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. wall switch, or remote control) are desired. Consult your local building code agency to ensure compliance with local codes, including permits and inspections.
  • Page 10: Securing Fireplace To Floor Or Framing

    SECURING FIREPLACE TO FLOOR OR FRAMING The fireplace must be secured to the floor and/or to framing studs as shown in Figure 5. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side brackets are adjustable from 1/2"...
  • Page 11: Clearances

    CLEARANCES CLEARANCES TO COMBUSTIBLES WARNING Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. The appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance.
  • Page 12: Installation Information

    The following actions will void the warranty on your fireplace: • Installation of any damaged venting component. • Unauthorized modification of the venting system. • Installation of any component part not manufactured or approved by Woodbridge Fireplace Inc. • Installation other than permitted by these instructions.
  • Page 13: Vent Installation

    VENT INSTALLATION WARNING This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent systems. WARNING A Minimum of 3"...
  • Page 14: Installation Planning

    VENT INSTALLATION INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness.
  • Page 15 VENT INSTALLATION FOR HORIZONTAL TERMINATION Inside Corner Detail � � � � � � � � � � � � � ����� � � ������ ������ ����� � ��� ������ � � �������� � � � � � � � �...
  • Page 16: How To Use The Vent Graph

    VENT INSTALLATION TERMINATION CLEARANCES FOR BUILDINGS WITH COMBUSTIBLE AND NONCOMBUSTIBLE EXTERIORS � � � ���� ������� � � � � � ���� ������� ������ ������ ������� ������ � � ������� ����� �� ��� �������� � ��� ������ �������� � � ������� ����� ��� ���� ���� �� �...
  • Page 17: Rear Wall Vent Installation

    VENTING INSTALLATION REAR WALL VENT INSTALLATION When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance with 1' of vertical rise minimum. The maximum horizontal distance between the rear of the appliance and the outside of termination is 20" (508 m). See Figure 11.
  • Page 18 VENT INSTALLATION REAR WALL VENT INSTALLATION (continued) 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “UP” on the vent cap facing up.
  • Page 19: Horizontal Termination Configuration

    VENT INSTALLATION HORIZONTAL TERMINATION CONFIGURATIONS — RIGID VENTING Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the various dimensions allowable.
  • Page 20 VENT INSTALLATION 90° HORIZONTAL TERMINATION CONFIGURATION — RIGID VENTING (Continued) • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36" (914 mm) (Fig. 21 A and B) This does not apply if the 90° elbows are used to increase or redirect a vertical rise.
  • Page 21: Below Grade Installation

    VENT INSTALLATION BELOW GRADE INSTALLATIONS — RIGID VENTING When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.
  • Page 22 VENT INSTALLATION VERTICAL THROUGH-THE-ROOF APPLICATIONS — RIGID VENTING ONLY This Gas Fireplace has been approved for : V ertical installations up to 40' (12m) in height. Up to a 10' (3m) horizontal vent run can be installed within the vent system •...
  • Page 23: Installation For Vertical Termination

    VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If ceiling joist, Roof roof rafters or other framing will obstruct the venting system, consider Flashing an offset. See Figure 27 to avoid cutting load bearing members. NOTE: Pay special attention to these installation instructions for required clearances (air space) to combustibles when passing Wall Strap...
  • Page 24: Cathedral Ceiling Installation

    VENT INSTALLATION 4. Connect a section of pipe and extend up through the hole. NOTE: If an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. See Figure 25, page 22. Whenever possible, use 45° elbows instead of 90° elbows. The 45° elbow offers less restriction to the flow of the ue gases and intake air.
  • Page 25: Fireplace Installation

    FIREPLACE INSTALLATION CHECK GAS TYPE Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit. INSTALLING GAS PIPING TO FIREPLACE / BURNER SYSTEM LOCATION WARNING A qualified installer or service person must...
  • Page 26 FIREPLACE INSTALLATION CAUTION WARNING Only persons licensed to work with gas piping A manual shutoff valve must be installed upstream may make the necessary gas connections to of the appliance. Union tee and plugged " this appliance. NPT pressure tapping point should be installed upstream of the appliance.
  • Page 27: Checking Gas Pressure

    CHECKING GAS PRESSURE Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. 2. To ease installation, a 30" (mm) flex line with manual Control knob Ignitor shut-off valve has been provided with on this appliance.
  • Page 28: Electrical Installation

    ELECTRICAL INSTALLATION ELECTRICAL WIRING This fireplace will work without any electrical supply. Electricity is only needed to operate blower. NOTE: If installed in mobile home, fireplace must be bolted securely to floor. WARNING Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service.
  • Page 29: Glass Removal

    GLASS REMOVAL GLASS FRAME REMOVAL GLASS REMOVAL 1. Remove the front air panel. 2. Remove the left and right side panels by lifting up and moving to the center. . Loosen and remove the five nuts and washers at the top of the glass door frame. 4.
  • Page 30: Final Installation

    FINAL INSTALLA TION MEDIA TRAY PLACEMENT 1. Place media tray (see figure 37) on the support brackets as shown on figure 38. Fill the tray with media supplied. Do not place media on burner or block air flow between burner and tray (see figure 39). Figure 37 - One piece media tray Figure 38 - Placing media tray Figure 39 - Filling the tray with media...
  • Page 31: Log Set Placement

    LOG SET RECOMMENDED LOG SET PLACEMENT STEP 1: Place the first log into the front right hand side of the tray as shown. STEP 2: Place the the second log in the front center of the tray as shown. STEP 3: Place the the third log into the left hand side of the tray as shown.
  • Page 32 LOG SETT (contunue) STEP 4: Position the smallest twig on the left side log as shown. STEP 5: Place remaining two logs in the rear portion of the tray as desired. Avoid the burner area. Figure 41 - Log set placement...
  • Page 33 SAFETY SCREEN WARNING: A barrier (safety screen) designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. IMPORTANT: Safety Screen must be in place when the fireplace is in operation. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance.
  • Page 34: Safety Screen Installation

    SAFETY SCREEN INSTALLATION (continued) STEP 6: Match up the tabs in the panel with STEP 5: Insert the right side panel into the the slots in the face and slide downward. Make opening angling in at the top. sure the side panel is secured properly. Repeat Steps 5 and 6 for the Left Side Panel.
  • Page 35: Operating Instructions

    OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in battery ignitor while following these instructions exactly.
  • Page 36: Lighting Pilot

    OPERATING INSTRUCTIONS LIGHTING PILOT FOR THE FIRST TIME APPROVED LEAK TESTING METHOD You may check for gas leaks with the following methods only: • Soap and water solution WARNING • An approved leak testing spray If using a soap and water solution to test for leaks, DO NOT spray solution onto •...
  • Page 37: Lighting Burner

    OPERATING INSTRUCTIONS LIGHTING BURNER MAIN BURNER SWITCH The “ON/OFF” switch for the main burner can be found either in the fireplace or on the wall depending on installation. This switch allows you to turn on and to turn off the main burner without using the gas valve knob.
  • Page 38: Cleaning And Maintenance

    CLEANING AND MAINTENANCE WARNING Turn off gas before servicing fireplace. It is recommended that a qualified service technician perform these check-ups at the beginning of each heating season. BURNER, PILOT AND CONTROL COMPARTMENT Keep the control compartment and burner areas clean by vacuuming or brushing at least twice a year. Make sure the burner porting, pilot air opening and burner air opening are free of obstructions at all times.
  • Page 39: Vent System

    CLEANING AND MAINTENANCE VENT SYSTEM The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow. Inspect entire venting system to ensure proper function.
  • Page 40: Vent Components

    ILLUSTRATED PARTS LIST RIGID VENT COMPONENTS REQUIRED FOR FIREPLACE INSTALLATION � � � Direct Vent Pro Item Qty/Box Description Simpson Duravent 58DVA-HC Simpson Horizontal High Wind Horizontal Termination Cap 58DVA-VCH High Wind Vertical Termination 58DVA-06 6” Pipe Length 58DVA-09 9” Pipe Length 58DVA-12 12”...
  • Page 41 ILLUSTRATED PARTS LISTS CONTROL COMPARTMENT BURNER COMPARTMENT FIREBOX ACCESS AND MEDIA COMPONENTS...
  • Page 42: Replacement Parts

    ILLUSTRATED PARTS LISTS This list contains replaceable parts used in your fireplace. All replacement parts should be ordered from your installer or from Woodbridge Fireplace Inc.at 1-905-799-5953 or on-line at www.woodbridgefp.come. PART NUMBER DESCRIPTION MONTEREY MONTEREY C100012 C100012 BATTERY IGNITOR...
  • Page 43: Troubleshooting

    TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE ACTION 1. Spark ignitor will not A. Wire disconnected. A. Open door and check to make sure wire is connected to ignitor. light pilot after repeated B. Check for spark at electrode and pilot. If no spark and electrode triggering of piezo.
  • Page 47: Installation Record

    INSTALLATION RECORD The installer should complete the form below that describes the details of the installation. Having this written record of installation information available will greatly expedite trouble-shooting should any problem arise with your fireplace. The installer should keep a duplicate of this form for their records. Accurate com- pletion of this form is required for warranty coverage and for any technical support byWoodbridge Fireplace.
  • Page 48: Limited Lifetime Warranty Policy

    Woodbridge Fireplace Inc. in the appliance are found to be defective in materials or workmanship, Woodbridge Fireplace Inc. will, at its option, replace or repair the defective components at no charge to the original owner. Woodbridge Fireplace Inc. will also pay for reasonable labor costs incurred in replacing or repairing such components for a period of two years from date of installation.

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