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Report # 401-S-01-5
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in
serious injury, death, or property damage.
– Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
–
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
– Installation and service must be per formed
by a qualified installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment, alteration,
services or maintenance can cause injury or property
damage. Refer to this manual. For assistance or
additional information consult a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an aftermarket,
permanently
located,
only) or mobile home where not prohibited by local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
conver tible for use with other gases, unless a certified
kit is used.
Version française de ce manuel est disponible à partir du site WEB : www.woodbridgefp.com
French version of this Owners Manual is available at www.woodbridgefp.com
Woodbridge Fireplace Inc.
DIRECT VENT GAS INSERT
MODEL DVI 1000
INSTALLATION AND OPERATING
INSTRUCTIONS
manufactured
home (USA
DUE
TO
HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED OUT
OF TRAFFIC AND AWAY FROM FURNITURE
AND DRAPERIES.
CHILDREN AND ADULTS
ALERTED TO THE HAZARDS
SURFACE TEMPERATURE AND SHOULD
STAY
AWAY
TO
CLOTHING IGNITION.
Y OUNG
CHILDREN
S UPERVISED WHEN THEY ARE IN THE
S AME ROOM AS THE APPLIANCE.
C LOTHING OR
OTHER FLAMMABLE
M ATERIAL SHOULD NOT BE PLACED ON
O R NEAR THE APPLIANCE.
K EEP THE ROOM AREA
F REE FROM COMBUSTIBLE MATERIALS,
GASOLINE, AND OTHER FLAMMABLE
V APORS AND LIQUIDS
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
SHOULD BE
OF HIGH
AVOID
BURNS
OR
SHOULD
BE
CLEAR AND
.
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Related Manuals for Woodbridge DVI 1000
Summary of Contents for Woodbridge DVI 1000
- Page 1 Woodbridge Fireplace Inc. DIRECT VENT GAS INSERT MODEL DVI 1000 Report # 401-S-01-5 INSTALLATION AND OPERATING INSTRUCTIONS WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
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Page 2: Table Of Contents
CONTENTS Log Placement ..........19 Important Safety Information ......3 Product Specification........5 T rim Installation ........... 2 3 Installing facing ........... 24 Code Approval ..........5 Pre-Installation Information Safety screen replacement......25 Installing Above 2000 Feet......6 Operating Instructions ....... 26 Orifice Sizes, Pressures and BTUs.... -
Page 3: Important Safety Information
IMPORTANT SAFETY INFORMATION INSTALLER OWNER Please leave these instructions with the owner. Please retain these instructions for future reference. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this insert. • Any change to this insert or its controls can be dangerous. •... - Page 4 IMPORTANT SAFETY INFORMATION Continued from page 3 12. Do not use this insert to cook food or burn paper or other may be drilled through the lower sides or bottom of the objects. firebox in a proper workmanship like manner. This access hole must be plugged with non-combustible 13.
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Page 5: Product Specification
On/Off/ Wall Mount Switch (optional) Figure 1 - DVI 1000 Insert CODE APPROVAL Direct Vent type appliances draw all combustion air from outside of the dwelling through the vent pipe. These appliances have been listed by OMNI and found to comply with the established standards for DIRECT VENT GAS... -
Page 6: Pre-Installation Information
PRE-INSTALLATION INFORMATION ATTENTION MASSACHUSETTS RESIDENTS: This Woodbridge Fireplace Inc. product must be installed by a licensed gas fitter. INSTALLING ABOVE 2000 FEET • In the USA, the appliance must be derated 4% for every 1,000 ft above 2,000 ft elevations. -
Page 7: Fireplace And Insert Dimensions
Side Front • • Minimum Fireplace Dimensions Figure 2 - Minimum Fireplace and Insert Dimensions Rear width Front height Rear height Front width Depth DIMENSIONS DVI 1000 DVI 1000 FIREPLACE 20-5/8" 524mm 24-1/8" 613mm 23" 584mm 841mm 33-1/8" 12" 304mm 32"... -
Page 8: General Installation Information
GENERAL INSTALLATION INFORMATION The following factors should be taken into consideration: • This insert should have sufficient access for its safe operation and maintenance. • The flow of combustion and ventilation air must not be obstructed. • Minimum clearances to combustibles, such as mantels, must be maintained. See Figures 3 and 4, pages 9 and 10. •... -
Page 9: Installation
INSTALLATION INSERT CLEARANCES No combustibles (ie: drapes, doors) may be within, or swing within, 36" of the front of the inset. �� ������� Figure 3 - Mantel Clearances MANTEL CLEARANCES NOTE: The combustible area above the facing must not protrude more than "... -
Page 10: Insert Placement
INSTALLATION INSERT PLACEMENT • Insert must be placed within a code-conforming masonry fireplace or a tested and listed zero-clearance (metal) fireplace. Repair any fireplace damage prior to installation. • Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney before installing. Paint interior surface of the fireplace with latex paint to further eliminate dust. -
Page 11: Zero-Clearance (Metal) Fireplace Requirements
INSTALLATION ZERO-CLEARANCE (METAL) FIREPLACE REQUIREMENTS • The damper and grate must be removed. • The smoke shelf internal baffles, screen, refractory, and metal or glass doors may be removed (if applicable). Do not cut any sheet metal parts of the fireplace in which this gas fireplace insert is installed. -
Page 12: Vent Installation
• Installation of any damaged venting component. • Unauthorized modification of the venting system. • Installation of any component part not manufactured or approved by Woodbridge Fireplace Inc.. • Installation other than permitted by these instructions. This insert must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. -
Page 13: Vent Requirements
(Canada), 0-2000 feet (USA). In this testing, heater with standard orifice burns correctly with just an air shutter adjustment. If you need to resize Maximum orifice for use at high altitude, contact your Woodbridge Fireplace dealer. 1' (305mm) Offset Failure to adjust air shutter properly may lead to improper combustion which can create a safety hazard. -
Page 14: Manifold Removal
VENT INSTALLATION MANIFOLD REMOVAL AND INSTALLATION The manifold is shipped attached to insert. It may be removed to allow tight installation. Mani- fold may be loosened and rotated for desired pipe location. Flex Vent Chimney Extra 3" (914mm) 1. Remove brick liner and baffle. Chimney 2. -
Page 15: Insert Installation
INSERT INSTALLATION CHECK GAS TYPE Use proper gas type for the insert you are installing. If you have conflicting gas type, do not install insert. See dealer where you purchased the insert for proper insert according to your gas type. INSTALLING GAS PIPING TO INSERT LOCATION A qualified installer or service person must connect appliance to gas supply. - Page 16 INSERT INSTALLATION Only persons licensed to work with A manual shutoff valve is factory gas piping may make the necessary installed upstream of the appliance. gas connections to this appliance. Union tee and plugged " NPT pressure tapping point should be installed upstream of the appliance.
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Page 17: Checking Gas Pressure
CHECKING GAS PRESSURE Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. Install and attach a flex line provided with on this appliance to "... -
Page 18: Electrical Installation
ELECTRICAL INSTALLATION ELECTRICAL INSTALLATION ELECTRICAL WIRING This insert will work without any electrical supply. Electricity is only needed if you install a remote wall mounted switch. Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. -
Page 19: Log Placement
LOG PLACEMENT Before you begin — This unit is supplied with seven (7) ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any traces of fibers. - Page 20 LOG PLACEMENT 5. Install left base log (#2). See Figure 18. Left Base Log (#2) Figure 18 - Installing Left Base Log #2 6. Place right base log (#3) to the right of rear log (#1). See Figure 19. Right Base (#3) Figure 19 - Installing Right Base Log #3...
- Page 21 LOG PLACEMENT 8. Set left center log (#5) on the left base log (#2) pin. See Figure 21. Left Center Log (#5) Figure 21 - Installing Left Center Log #5 9. Place one end of center top log (#6) on rear log (#1). Line up hole in bottom of center top log (#6) with pin on rear log (#1).
- Page 22 LOG PLACEMENT 10. Lay top right log (#7) across rear log (#1) and right center logs #4. Place the log on two (2) pins provided. See Figure 23. Top Right Log (#7) Figure 23 - Installing Top Right Log #7 11.
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Page 23: Trim Installation
TRIM INSTALLATION ASSEMBLING TRIM 1. Lay out trim and “L” brackets on floor. See Figure 24. Top Trim Piece 2. Put trim together at 45° angles to form a corner. Insert “L” bracket into slots “L” Brackets in back of trim. Tighten screws with flat head screwdriver. -
Page 24: Installing Facing
INSTALLING FACING Before installing the fac ing r emove 1. Locate the four (two upper and two lower) vertical the glass door and fingerprints from slots in the gas insert on both sides of the glass facing w ith a 50/50 vinegar and water door. -
Page 25: Safety Screen Replacement
SAFETY SCREEN REPLACEMENT WARNING: A barrier (safety screen) designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. IMPORTANT: Safety Screen must be in place when the fireplace is in operation. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. -
Page 26: Operating Instructions
OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot piezo ignition system. Follow these instructions exactly to light pilot. -
Page 27: Lighting Pilot For The First Time
OPERATING INSTRUCTIONS LIGHTING PILOT FOR THE FIRST TIME LEAK TESTING (continued) If using a soap and water You may check for gas leaks with the following methods only: solution to test for leaks, • Soap and water solution DO NOT spray solution onto control body. -
Page 28: Lighting Burner
OPERATING INSTRUCTIONS LIGHTING BURNER MAIN BURNER SWITCH The “ON/OFF/REMOTE” switch for the main burner can be found on the right side of insert surround. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON”... -
Page 29: Cleaning Maintenance
CLEANING MAINTENANCE Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before start- ing maintenance. VENTING SYSTEM A qualified agency should examine the venting system annually. CLEANING GLASS Clean the ceramic glass periodically. Condensation will some- times form on the glass during a cold startup. -
Page 30: Glass Replacement
GLASS REPLACEMENT NOTE: Use only original Woodbridge Fireplace replacement parts. Make sure the glass panel edges Always use gloves when handling do not touch any metal parts during broken glass. thermal expansion. 1. Put on gloves. Remove frame from insert by removing three nuts, washers and springs. -
Page 31: Maintenance
MAINTENANCE MAINTAINING YOUR HEATER’S APPEARANCE Fingerprints or other marks left on optional gold or nickel surface may become etched in place if they are not wiped clean prior to turning stove on. Clean gold or nickel with a 50/50 vinegar and water solution and soft cloth soft cloth. NOTE: Make sure heater is cool before cleaning. - Page 32 MAINTENANCE 5. Replace log set and rock wool per instructions on pages 19-22. Replace glass. Make sure gasket along perimeter of glass contacts face of firebox and forms an airtight seal. Realign if airtight seal is not formed. Replace glass and glass frame if damaged.
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Page 33: Blower
BLOWER BLOWER FAN ASSEMBLY DIAGRAMS NOTE: Unplug power cord before servicing. The blower is attached to the insert bottom and back with Velcro. To remove blower for servicing, pull away from Velcro and disconnect wires. Switch Speed Control Control Shaft Bracket Blower Velcro... -
Page 34: Replacement Parts
REPLACEMENT PARTS Continued on Next Page... - Page 35 REPLACEMENT PARTS Continued on Next Page...
- Page 36 REPLACEMENT PARTS Any parts that need to be replaced must be ordered from the manufacturer . Do not use substitute materials.
- Page 37 E500007 E500007 Facing Filigree Face Assembly E500010 E500010 with Safety screen This list contains replaceable parts used in your firebox. All replacement parts should be ordered from your installer or from Woodbridge Fireplace Inc. at 1-905-799-5953 or on-line at www.woodbridgefp.com...
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Page 38: Troubleshooting
TROUBLESHOOTING Turn appliance OFF and allow to cool before servicing. Only a qualified service person should service and repair the heater. Note: All troubleshooting items are listed in order of operation. REMEDY OBSERVED PROBLEM POSSIBLE CAUSE 1. Replace battery Spark ignitor will not light the 1. - Page 39 INSTALLATION RECORDS THE FOLLOWING INFORMATION MUST BE RECORDED BY THE INSTALLER FOR WARRANTY PURPOSES AND FUTURE REFERENCE. WOODBRIDGE FIREPLACE Model: _____________________________ Name of Owner: Name of Installer: Address: Address: Phone: Phone: Name of Dealer: Address: Phone: Manufactured by: WOODBRIDGE FIREPLACE 18A Strathearn Ave.
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Page 40: Warranty Information
Woodbridge Fireplace Inc. in the appliance are found to be defective in materials or workmanship, Woodbridge Fireplace Inc. will, at its option, replace or repair the defective components at no charge to the original owner. Woodbridge Fireplace Inc. will also pay for reasonable labor costs incurred in replacing or repairing such components for a period of two years from date of installation.
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