Hussmann austral DO13-1 Series Installation Manual
Hussmann austral DO13-1 Series Installation Manual

Hussmann austral DO13-1 Series Installation Manual

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DO13 – 1 SERIES – SELF SERVE OLIVE
INSTALLATION MANUAL: IM-015
Standard remote versions
The following models are covered by this Manual
DO13
66 Glendenning Road, Glendenning NSW 2761
PO Box 42 Doonside NSW 2767
t: +61 2 8805 0400
f: +61 2 9675 2897
Part Number:- IM-015
DATE: 6/5/16
REV: A

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Summary of Contents for Hussmann austral DO13-1 Series

  • Page 1 DO13 – 1 SERIES – SELF SERVE OLIVE INSTALLATION MANUAL: IM-015 Standard remote versions The following models are covered by this Manual DO13 66 Glendenning Road, Glendenning NSW 2761 PO Box 42 Doonside NSW 2767 t: +61 2 8805 0400 f: +61 2 9675 2897 Part Number:- IM-015 DATE: 6/5/16...
  • Page 2: Table Of Contents

    Controller troubleshooting Appendixes Appendix 1 Wiring diagrams Appendix 2 Produce Engineering Datasheets Appendix 3 Setting table Appendix 4 Attaching case ends Appendix 5 Risk analysis Appendix 6 Electronic Expansion Valve Specification Appendix 7 Controller Appendix 8 Warranty _________________________________________________________________________________________________________________________ Page 1 Hussmann...
  • Page 3: Pre-Installation

    • Keep the case out of direct sunlight, fire hazardous environment, or high moisture or humidity area. • Fail to install the system as instructed in this manual may void Hussmann Warranty. REFRIGERANT WARNING • Refrigerant is not factory charged.
  • Page 4: Case Services Dimensions

    PRODUCT INSTALLATION MANUAL DO13 SELF SERVE OLIVE Case Services Dimensions Fig (1) Service layout standard depth case _________________________________________________________________________________________________________________________ Page 3 Hussmann...
  • Page 5: Operating Environment

    1. Where possible, it is recommended that packaging be removed from the case before they are moved into the store. 2. Inspect case for any shipping damage. 3. Any damage must be noted on the freight documentation supply by the transport company and contact a Hussmann representative within 48 hours.
  • Page 6: Installation

    Fig (3) Rating Plate Fig (4) Decal rear of case with case sequence number Cases must be positioned so that line-up numbers and case sequence numbers run in succession left to right standing in front of the cabinet. _________________________________________________________________________________________________________________________ Page 5 Hussmann...
  • Page 7 Hussmann is not liable or responsible for the cost involved in fixing problems arising directly from the installers’ failure to follow the requirements outlined in this manual.
  • Page 8 Side to Side: +/- 1.5mm Fig (6) Case Levelling Make sure Chassis of case is NOT TWISTED. Fig (7) Case twisting _________________________________________________________________________________________________________________________ Page 7 Hussmann...
  • Page 9: Sealing Case Joins

    2. Remove the pan decks. 3. Apply a bead of sealant (approximately 10mm wide) ensure case seal correctly. Sealant DO NOT leave any gaps to ensure cases seal correctly on edge of frame. Fig (8) Case-end sealing positions _________________________________________________________________________________________________________________________ Page 8 Hussmann...
  • Page 10: Joining The Cases

    2. Ensure that the case is level, from front to back and side to side, with the existing case. 3. Insert the joining bolts, found in the blister pack, into the end holes and tighten – see Fig (9): joining hole locations Joining Holes Fig (9) Joining holes location _________________________________________________________________________________________________________________________ Page 9 Hussmann...
  • Page 11: Attaching Kickplates

    1. Attached back panel and align with back skid rail refer figure 13. 2. Push back panel into bottom clip and over top clips. 3. Check back panel is securely in position. Fig (13) Attached back panel _________________________________________________________________________________________________________________________ Page 10 Hussmann...
  • Page 12 1. Attached side kickplate as per drawing refer figure 14. 2. Adjust slot in kickplate to suit. Make sure kickplate is above floor. 3. Screw kickplate in position. 4. Check kickplate is securely in position. Fig (14) Attached side kickplate _________________________________________________________________________________________________________________________ Page 11 Hussmann...
  • Page 13: Connecting Refrigerant Lines

    2. Drill holes through bungs and foam and run pipes as per store requirements. 3. Braze the pipes to the coil using dry nitrogen to prevent any foreign matter being left in the lines. Keep pressure below 1700kPa (250 Psig). _________________________________________________________________________________________________________________________ Page 12 Hussmann...
  • Page 14: Installing The Waste Drain

    40mm DWV (PVC) piping be used. To install a waste drain: 1. Fit an elbow and pipe to the existing pipe work. 2. Check that the drain is as per Fig (16a). Fig (16a) Drain trap orientation _________________________________________________________________________________________________________________________ Page 13 Hussmann...
  • Page 15: Connecting Power Supply

    • Size the cable according to AS3008 or relevant local standards. For power rating please refer to product engineering datasheet for details. Ensure the appliance is properly grounded (earthed). _________________________________________________________________________________________________________________________ Page 14 Hussmann...
  • Page 16: Installing Sensor Probes

    2. Defrost temp probe in the coil area 3. Suction coil temp probe in the coil area. AIR OFF PROBE AIR ON PROBE DEFROST TEMP PROBE SUCTION COIL TEMP PROBE Fig (17) Location of probe CAUTION Do not walk or sit on cases. _________________________________________________________________________________________________________________________ Page 15 Hussmann...
  • Page 17: Mounting Fixtures

    Replace racks and shelves etc, as necessary to store requirements. Fitting racks and shelves in manners other than configured as per the product engineering data sheet may compromise cabinet performance. NOTE Incorrect pan and display tag configurations may compromise case performance. _________________________________________________________________________________________________________________________ Page 16 Hussmann...
  • Page 18: Commissioning

    Set evaporating pressure as per product engineering data – Available from Hussmann. Check refrigeration system has been pressure tested. Any loose material created during installation has been cleaned from the cabinet. Pay particular attention to filings that may be caught under the evaporator and fan panel seal.
  • Page 19: Decommissioning

    (see Fig (18): Rating Plate) that is typically located, on the rear back panel at the lower right hand end as viewed by the operator. Fig (18): Rating Plate Use only fittings and accessories supplied with the case or approved by Hussmann. CAUTION Do not climb in or on the case as this may result in personal injury and/or case damage.
  • Page 20: Daily Checks

    Up to three separate readings may have to be taken to ensure the case temperature isn’t being taken during a defrost cycle (which would give a higher than desired reading). If it is consistently outside this range, contact Hussmann or your service contractor. •...
  • Page 21: Six Monthly Maintenance

    2. Remove any foreign material and food scrap from the base of the case. 3. Check drainage connections and clean the drain trap. 4. Check that all case panels, glass and trims are secure and undamaged. _________________________________________________________________________________________________________________________ Page 20 Hussmann...
  • Page 22: Operation Servicing

    13. Check that all fans, valves, lights and controls are working correctly. 14. Ensure light RCDs (if fitted) are working. Operation Servicing No servicing of Hussmann cases, is to be undertaken by store staff. Please contact your service contractor for all maintenance queries. _________________________________________________________________________________________________________________________...
  • Page 23: Troubleshooting

    Remove merchandise to behind Air Return is blocked by merchandise. the load limit. None of above. Contact Hussmann. ISSUE POSSIBLE REASON REMEDIAL ACTIONS Check store air conditioner operation. If Store condition is too cold compared to...
  • Page 24: Controller Troubleshooting

    Superheating reaches highest superheat Contact technician alarm threshold Clock setting lost Reset the clock Clock damaged Contact technician EEPROM serious problem Contact Emerson technician Error with upload/download parameters Contact Emerson technician Parameters correctly transferred Table (2) Controller Troubleshooting _________________________________________________________________________________________________________________________ Page 23 Hussmann...
  • Page 25: Appendixes

    2. To assist in screwing in the Lag screws, drill a 6mm hole in the mounting positions shown, using the 10mm diameter fixing hole location. Ensure you do not drill completely through the End. see Fig (19) FRONT OF CASE Fixing Holes Fig (19) Drill hole locations (Inside Right hand End shown) _________________________________________________________________________________________________________________________ Page 24 Hussmann...
  • Page 26 10. Applying slight pressure, run your finger along the length of the silicon. 11. Remove all remaining packaging material from the case end and case and trim 12. Attach the end kickplate and, if required, silicon seal to the floor. _________________________________________________________________________________________________________________________ Page 25 Hussmann...
  • Page 27 Electrical - Electrically isolate cases before work begins. Must be carried out by electrical connections in cases a service provider. Staff training. Table (3) Risk analysis _________________________________________________________________________________________________________________________ Page 26 Hussmann...
  • Page 28 PRODUCT INSTALLATION MANUAL DO13 SELF SERVE OLIVE Appendix 6 Electronic Expansion valve specification Hussmann use electronic expansion valve for DO Eversion series. The Electronic expansion valve specification are list in Table (3) Refrigerant Compatibility R404, R507, R134A, R407F Maximum Operating Pressure CE approval: 60 barg: 60 bar (870psi).
  • Page 29 Appendix 8 Warranty The information in this manual is for “Qualified Persons Only”. It is NOT an Installation Guide for “NON Qualified Persons”. To obtain warranty information or other support, contact your nearest Hussmann representative. Please include the following: •...

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