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Summary of Contents for Greenlee GATOR CSG85GL
- Page 1 INSTRUCTION MANUAL CSG85GL Cable Cutter 120 Volt and 230 Volt 999 4505.3 GATOR Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. © 2002 Greenlee Textron ® IM 1514 8/02...
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Page 2: Table Of Contents
Parts List ... 15–17 Greenlee Textron / Subsidiary of Textron Inc. Description The CSG85GL Cable Cutter is a hand-held tool intended to cut copper and aluminum cable up to 85 mm (3-1/4") in diameter. This tool is intended to cut most low and medium voltage copper and aluminum cable found on most job sites. -
Page 3: Important Safety Information
Failure to observe this warning will result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. Electric shock hazard: This tool is not insulated. When using this unit on or near energized electrical lines, use proper personal protective equipment. - Page 4 Loose clothing can get caught in moving parts. Failure to observe this warning can result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. Skin injection hazard: Do not use hands to check for oil leaks. Oil under pressure easily punctures skin.
- Page 5 Failure to observe these precautions can result in injury or property damage. Greenlee Textron / Subsidiary of Textron Inc. Use all appropriate and applicable personal safety equipment as required, such as safety shoes, hard hat, and safety glasses. Follow all safety rules and regulations for the job.
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Page 6: Identification
CSG85GL22 ... 230 VAC, 50 Hz, 1.1 A Hydraulic Oil ... 50 ml (0.1 pint) of Shell Tellus Maximum Cable Cutting Diameter ... 85 mm (3-1/4") Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 ®... -
Page 7: Operation
Failure to observe this warning can result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. • Do not cut steel or ACSR. Cut only copper and aluminum cable. • This tool is not designed for continuous use. -
Page 8: Maintenance
2. Check the oil level. Annually or After 8000 Cuts 1. Replace the hydraulic oil. 2. Send the tool to an authorized Greenlee service center for inspection. Checking the Oil Level 1. Remove the two screws that retain the tank housing cover. -
Page 9: Troubleshooting
Troubleshooting Problem Tool is inoperative. Cutting blades stop during operation. Tool loses oil. Greenlee Textron / Subsidiary of Textron Inc. Probable Cause Dirt, contaminants, etc., in ram area of tool. Tool components worn or damaged. Oil level is low. Air in hydraulic system. -
Page 10: Disassembly
(107). 14. Remove screws (108) and separate the gear housing/motor subassembly from the pump housing. Greenlee Textron / Subsidiary of Textron Inc. Pump 1. Use a hooked tool to remove the reservoir O-ring (80). Gently tug it over the reservoir. -
Page 11: Assembly
Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. 7. Insert the plug (76) into the reservoir. Greenlee Textron / Subsidiary of Textron Inc. Main Components 1. Remove the protective plastic bag from the electronics subassembly. -
Page 12: Illustrations
CSG85GL Cable Cutter Illustration Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070... - Page 13 CSG85GL Cable Cutter Illustration Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070...
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Page 15: Parts List
500 6865.2 500 5862.2 500 6873.3 500 6875.0 500 6845.8 500 6866.0 Greenlee Textron / Subsidiary of Textron Inc. Description Decal, identification ... 1 Decal, safety, 120 volt ... 1 Decal, safety, 230 volt ... 1 Decal, pinch hazard ... 2 Plate with microswitch, 120 volt ... - Page 16 500 1575.3 500 4153.3 500 1579.6 500 4163.0 500 4151.7 500 4139.8 500 4108.8 Greenlee Textron / Subsidiary of Textron Inc. Description Pin ... 2 Bushing ... 1 Bolt ... 2 Washer ... 4 Movable blade ... 1 Housing kit ... 1 Switch cover ...
- Page 17 501 0369.5 154* 501 0366.0 501 0367.9 501 0368.7 500 1408.0 500 1628.8 Greenlee Textron / Subsidiary of Textron Inc. Description Eccentric ... 1 Lock washer ... 1 Spring ... 1 Screw ... 1 Release lever ... 1 Screw ... 2 Eccentric case ...
- Page 18 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA Customer Service (International): 815/397-7070 • Fax: 815/397-9247 Customer Service (North America): 800/435-0786 • USA Fax: 800/451-2632, 815/397-1865 Canada Fax: 800/524-2853 www.greenlee.textron.com Printed in the USA...
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