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Summary of Contents for Greenlee GATOR CSG45GL
- Page 1 INSTRUCTION MANUAL CSG45GL Cable Cutter 120 Volt and 230 Volt 999 4503.7 GATOR Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. © 2002 Greenlee Textron ® IM 1512 8/02...
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Page 2: Table Of Contents
Illustrations ... 12–14 Parts List ... 15–17 Greenlee Textron / Subsidiary of Textron Inc. Description The CSG45GL Cable Cutter is a hand-held tool intended to cut ACSR, guy strand, and wire rope. Safety Safety is essential in the use and maintenance of Greenlee tools and equipment. -
Page 3: Important Safety Information
Failure to observe this warning will result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. Electric shock hazard: This tool is not insulated. When using this unit on or near energized electrical lines, use proper personal protective equipment. - Page 4 Loose clothing can get caught in moving parts. Failure to observe this warning can result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. Skin injection hazard: Do not use hands to check for oil leaks. Oil under pressure easily punctures skin.
- Page 5 Failure to observe these precautions can result in injury or property damage. Greenlee Textron / Subsidiary of Textron Inc. Use all appropriate and applicable personal safety equipment as required, such as safety shoes, hard hat, and safety glasses. Follow all safety rules and regulations for the job.
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Page 6: Identification
Ground Rod ... 16 mm dia. (5/8" dia.) Rebar (Schedule 60) ... 13 mm dia. (1/2" dia.) Wire Rope ... 16 mm dia. (5/8" dia.) Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 ®... -
Page 7: Operation
Failure to observe this warning can result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. 1. Open the head by using the pull pin. 2. Position the cable in the open cutting head. 3. Close the cutting head and insert pull pin. -
Page 8: Maintenance
2. Check the oil level. Annually or After 8000 Cuts 1. Replace the hydraulic oil. 2. Send the tool to an authorized Greenlee service center for inspection. Checking the Oil Level 1. Remove the two screws that retain the tank housing cover. -
Page 9: Troubleshooting
Troubleshooting Problem Tool is inoperative. Cutting blades stop during operation. Tool loses oil. Greenlee Textron / Subsidiary of Textron Inc. Probable Cause Dirt, contaminants, etc., in ram area of tool. Tool components worn or damaged. Oil level is low. Air in hydraulic system. -
Page 10: Disassembly
(107). 14. Remove screws (108) and separate the gear housing/motor subassembly from the pump housing. Greenlee Textron / Subsidiary of Textron Inc. Pump 1. Use a hooked tool to remove the reservoir O-ring (80). Gently tug it over the reservoir. -
Page 11: Assembly
Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. 7. Insert the plug (76) into the reservoir. Greenlee Textron / Subsidiary of Textron Inc. Main Components 1. Remove the protective plastic bag from the electronics subassembly. -
Page 12: Illustrations
CSG45GL Cable Cutter Illustration Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070... - Page 13 CSG45GL Cable Cutter Illustration Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070...
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Page 15: Parts List
500 4207.6 500 1565.6 500 1567.2 500 1569.9 500 1571.0 500 1566.4 Greenlee Textron / Subsidiary of Textron Inc. Description Decal, identification ... 1 Decal, safety, 120 volt ... 1 Decal, safety, 230 volt ... 1 Decal, pinch hazard ... 2 Plate with microswitch, 120 volt ... - Page 16 500 5879.7 500 8403.8 500 8402.2 500 1573.7 500 1574.5 500 1580.0 Greenlee Textron / Subsidiary of Textron Inc. Description Pump housing, reservoir assembly (includes items 70–83) Ring tie ... 1 Cable tie ... 1 Threaded bushing ... 1 O-ring ... 1 Hydraulic reservoir ...
- Page 17 501 0369.5 154* 501 0366.0 501 0367.9 501 0368.7 500 1407.2 500 1598.2 Greenlee Textron / Subsidiary of Textron Inc. Description Relief valve assembly (includes items 120–130) Washer ... 1 O-ring ... 1 Seal ... 1 Valve seat ... 1 Plunger ...
- Page 18 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA Customer Service (International): 815/397-7070 • Fax: 815/397-9247 Customer Service (North America): 800/435-0786 • USA Fax: 800/451-2632, 815/397-1865 Canada Fax: 800/524-2853 www.greenlee.textron.com Printed in the USA...
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