Greenlee 960-PS Instruction Manual
Greenlee 960-PS Instruction Manual

Greenlee 960-PS Instruction Manual

Ps series hydraulic power pumps

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INSTRUCTION MANUAL
960 PS Series
Hydraulic Power Pumps
Beginning with Serial Number KS17000
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
999 8707.4
© 2002 Greenlee Textron
IM 1007 REV 15 12/02

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Summary of Contents for Greenlee 960-PS

  • Page 1 960 PS Series Hydraulic Power Pumps Beginning with Serial Number KS17000 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 999 8707.4 © 2002 Greenlee Textron IM 1007 REV 15 12/02...
  • Page 2: Table Of Contents

    Replacement manuals are available upon request at no charge. All specifications are nominal and may change as design improve- ments occur. Greenlee Textron shall not be liable for damages resulting from misapplication or misuse of its products. Mobil DTE is a registered trademark of Mobil Oil Corporation.
  • Page 3: Important Safety Information

    Greenlee / A Textron Company 960 PS Series Hydraulic Power Pumps Do not connect the pump to any system or system component other than those supplied by Greenlee. Other manufacturers’ components may not withstand the maximum pressure and may fail. Nearby personnel can be injured by flying components and hydraulic oil.
  • Page 4: Important Safety Information

    Inspect pump, hoses, couplers, and fittings for wear or damage. Replace worn, damaged, or missing components with Greenlee replacement parts. Worn or damaged components can fail, resulting in injury. Failure to observe this warning can result in severe injury or death.
  • Page 5: Specifications

    Part No. 905 1059.3 / 4016GB ... 1 gallon Part No. 905 0806.8 / 4017GB ... 1 quart Abbreviations Single Action Valve, Greenlee Part No. 501 5644.6 Pendant Switch, Greenlee Part No. 503 2363.6 PSL Pendant Switch, Los Angeles County...
  • Page 6: Setup

    3. Hand-tighten all couplers firmly. Do not use tools. 4. Install hydraulic oil. Refer to the “Specifications” section of this manual to determine the correct type of hydraulic oil. Greenlee / A Textron Company 960 PS Series Hydraulic Power Pumps Electrical Connection Electric shock hazard: •...
  • Page 7: Motor Wiring Diagram

    • Solid state relay (Part No. 918 6403.8), motor, switch, and all other components are suitable for 230-volt operation. Note: Greenlee will not be held liable for injuries or damage resulting from re-wiring the pump. • Occasionally check oil temperature after pump is operated.
  • Page 8: Operation

    The recom- mended operating temperature is 38 C to 50 C (100 F to 125 F). 9. Tighten the dipstick. Greenlee / A Textron Company 960 PS Series Hydraulic Power Pumps Changing Accessories Before changing the hydraulic accessory that is connected to the pump, follow this procedure for depressurizing the system.
  • Page 9: Maintenance And Service

    Do not use brake fluid. Brake fluid will ruin the seals. Refer to the “Specifications” section of this manual to determine the correct type of hydraulic oil and Greenlee part number. 1. Rotate the valve lever in the clockwise position.
  • Page 10: Troubleshooting

    Pump develops substantial pressure, but doesn’t complete the hydraulic operation (high- pressure system failure). Pressure buildup is erratic. Greenlee / A Textron Company 960 PS Series Hydraulic Power Pumps Probable Cause Voltage supplied is too low, or no power at outlet.
  • Page 11: Illustrations

    Illustration SECTION BB Greenlee / A Textron Company 960 PS Series Hydraulic Power Pumps .106 .096 SECTION AA 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 14 39 40...
  • Page 12: Illustrations

    Illustration 52 PENDANT Greenlee / A Textron Company 960 PS Series Hydraulic Power Pumps 960 SERIES BLACK WHITE WHITE BLACK 57, 58, 65 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 SERIAL NO. LOCATION 10.50 12.00 22.59 C or D...
  • Page 13: Parts List

    918 5117.3 905 3194.9 918 5287.0 918 5757.0 905 0633.2 Greenlee / A Textron Company 960 PS Series Hydraulic Power Pumps Description Block unit, pump (includes items 1 and 3–41) ... 1 Cord unit, PS power and enclosure with 15-amp plug (includes items 52–65) ...
  • Page 14: Parts List

    Repair Kits 501 8416.4 502 0697.4 503 5476.0 501 8443.1 501 8280.3 Greenlee / A Textron Company 960 PS Series Hydraulic Power Pumps Description Washer, lock, #8 ... 2 Cover, relay enclosure ... 1 Base, relay enclosure ... 1 Screw, self-tapping, #10–16 x .625 Phillips head... 2 Cord, electric ...
  • Page 15: Motor Parts List

    918 5183.1 918 6039.3 918 6040.7 918 6041.5 * 918 5300.1 can be replaced with 918 5466.0 on pendant switch unit. Greenlee / A Textron Company 960 PS Series Hydraulic Power Pumps G. E. Part No. Description 5KC48SG332T Motor ... 1 8753704AZP20 Capacitor ...
  • Page 16: Sa Control Valve

    Knob ... 1 Canada International 4455 Boeing Drive, Rockford, IL 61109-2988 • USA • 815-397-7070 An ISO 9001 Company • Greenlee Textron is a subsidiary of Textron Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 (800) 435-0786 Fax:...

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