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RANCH
HAND
WOOD PELLET GRILL
& SMOKER
IMPORTANT, READ CAREFULLY, RETAIN
FOR FUTURE REFERENCE. MANUAL MUST
BE READ BEFORE OPERATING!
FOR OUTDOOR AND HOUSEHOLD USE ONLY.
NOT FOR COMMERCIAL USE.
ASSEMBLY AND OPERATION INSTRUCTIONS
WARNING: Please read the entire manual before installation and use of this electric, pellet fuel burning
appliance. Failure to follow these instructions could result in property damage, bodily injury or even death.
Contact local building or fire officials about restrictions and installation inspection requirements in your area.
MODEL : PB440TGR1
PART : 72444
5005166
UL SUB.2728
TAILGATING &
TRAVEL POSITION
PATIO
POSITION
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Related Manuals for Pit Boss RANCH HAND PB440TGR1
Summary of Contents for Pit Boss RANCH HAND PB440TGR1
- Page 1 MODEL : PB440TGR1 PART : 72444 5005166 UL SUB.2728 TAILGATING & TRAVEL POSITION RANCH HAND PATIO POSITION WOOD PELLET GRILL & SMOKER IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE REFERENCE. MANUAL MUST BE READ BEFORE OPERATING! FOR OUTDOOR AND HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE.
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Page 2: Safety Information
SAFETY INFORMATION MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE TO THE FOLLOWING INSTRUCTIONS. Please read and understand this entire manual before attempting to assemble, operate or install the product. - Page 3 ULC/ORD C272 and CANADIAN CSA C22.2 #3 "for electrical features of fuel burning equipment. " Pit Boss Grills pellet cooking appliances have been independently tested and listed by INTERTEK (an accredited testing laboratory) to ETL, UL, ULC and CSA standards.
- Page 4 COPYRIGHT NOTICE Copyright 2018. All right reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval system, in any form or by any means without expressed written permission of, Dansons Inc. 3411 North 5th Avenue, Suite 500, Phoenix, AZ, USA 85013 sales@pitboss-grills.com | service@pitboss-grills.com www.pitboss-grills.com Toll-Free: 1-877-303-3134, Fax: 1-877-303-3135...
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Page 5: Table Of Contents
TABLE OF CONTENTS Safety Information ............2 Care & Maintenance ............16 Parts & Specs ..............6 Using Wood Pellet Fuel ..........18 Assembly Preparation ............7 Cooking Guidelines ............18 Assembly Instructions Tips & Techniques ............20 Expanding The Cart Base ............7 Troubleshooting ..............21 Mounting The Wheels To The Legs ......... -
Page 6: Parts & Specs
PARTS & SPECS Part# Description Porcelain-Coated Steel Upper Cooking Rack Porcelain-Coated Steel Cooking Grids (x2) Thermometer Kit Lid Stopper Power Cord Bracket Probe Wire Casing Flame Broiler Slider Flame Broiler Main Plate Hopper Assembly, Drop Chute Plate and Screw Lid Handle Bezel (x2) Lid Handle (x2) Main Barrel Grease Bucket... -
Page 7: Assembly Preparation
If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss Customer Service for parts: Monday through Sunday, 4am - 8pm PST (EN/FR/ES). service@pitboss-grills.com | Toll-Free: 1-877-303-3134 | Toll-Free Fax: 1-877-303-3135 IMPORTANT: To ease installation, using two people is helpful (but not necessary) when assembling this unit. -
Page 8: Securing The Lid Stopper
the wheel, then the leg hole, wheel washer, and finally secure using the wheel cotter pin. Note illustration for order. Repeat installation for the other wheel. Once installed, from the rear of the grill, lift the grill into an upright position. 3. -
Page 9: Installing The Thermometer
Installation: • Remove the pre-installed screws from the lid handle. From inside the barrel lid, insert one screw to protrude to the outside. Add a bezel on the screw, then hand-tighten the screw (from the inside) into the lid handle. Repeat for the other side. 6. -
Page 10: Installing The Cooking Components
NOTE: To maintain the searing and grilling performance of your cooking grids, regular care and maintenance Is required. 11. CONNECTING TO A POWER SOURCE FAST-BLOW FUSE, NOTE: Before plugging your Pit Boss into any electrical outlet, ensure 5 AMP the temperature dial is in the OFF position. STANDARD OUTLET •... -
Page 11: Operating Instructions
All Pit Boss units should keep a minimum clearance of 305mm (12 inches) from combustible constructions, and this clearance must be maintained while the grill is operational. This appliance must not be placed under overhead combustible ceiling or overhang. -
Page 12: Grill Temperature Ranges
• Even in hot weather it is still better to cook with the lid of your grill down. • You can keep foods hot by wrapping them in foil, and placing them in an insulated cooler. Stuff crumpled up newspaper around the foil and this will keep food hot for 3 to 4 hours. GRILL TEMPERATURE RANGES Temperature readouts on the control board may not exactly match the thermometer. -
Page 13: Tailgating And Travel Position
TAILGATING AND TRAVEL POSITION Collapsing your grill into the travel and tailgating position allows the grill to be used in very limited space and can easily tuck away for storage. Built with its own carrying handle, you just became a griller-on-the-go! Get fired up for the game, enjoy a weekend away, or start grilling on your home patio;... -
Page 14: Understanding The Control Board
ARRÊT ÉLEVÉ 300º UNDERSTANDING THE CONTROL BOARD “P” SET 250º 350º COOK “P” SET RÉGLAGE «P» CONTROL DESCRIPTION 225º PROBE 1 The Temperature Control Dial allows you to set your ACTUAL desired smoking temperature. Rotate the knob to select 300º 250º... -
Page 15: First Use - Grill Burn-Off
Turn the Temperature Control Dial to Smoke. Wait approximately 3 minutes for the pellets to start dropping into the firepot from the auger tube. Once pellets begin to drop into the fire pot, turn the Temperature Control Dial to Off. 8. -
Page 16: Manual Start-Up Procedure
CARE AND MAINTENANCE Any Pit Boss unit will give you many years of flavorful service with minimum cleaning. An important step is allowing the grill and cooking grids to self-clean by running the grill at a high temperature for 5 to 10 minutes after each use. Follow these cleaning and maintenance tips to service your grill: 1. - Page 17 2. PROBES • Kinks or folds in the probe wires may cause damage to the part. Wires should be rolled up in a large, loose coil. • Although the probes are stainless steel, do not place in the dishwasher or submerge in water. Water damage to the internal wires will cause the probe to short-out, causing false readings.
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Page 18: Using Wood Pellet Fuel
USING WOOD PELLET FUEL They appear no thicker than the eraser on the end of a pencil. People who see them for the first time think they look like rabbit food; however, there is nothing small about the heat or flavor in barbecue wood pellet fuel. These clean-burning barbecue wood pellets generate about 8200 BTU’s per pound with very little ash, a low moisture content (5-7%), and are carbon neutral. - Page 19 Precooked to Reheat Medium Well Done PORK SIZE 60°C / 140°F 66°C / 150°F 71°C / 160°F 2.5 cm / 1" 12 minutes (Fully Cooked & 1.36-1.81 kg / 3-4 lbs. 50 minutes - 1 hour Boneless Portion, 1.81-2.72 kg / 4-6 lbs. 1 - 2 hours Smoked Picnic 2.26-3.62 kg / 5-8 lbs.
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Page 20: Tips & Techniques
TIPS & TECHNIQUES Follow these helpful tips and techniques, passed on from Pit Boss owners, our staff, and customers just like you, to become more familiar with your grill: 1. FOOD SAFETY • Keep everything in the kitchen and cooking area clean. Use different platters and utensils for the cooked meat than the ones you used to prepare or transport the raw meat out to the grill. -
Page 21: Troubleshooting
Boss grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful. For FAQ, please visit www.pitboss-grills.com and click SUPPORT. You may also contact your local Pit Boss authorized dealer or contact Customer Service for assistance. - Page 22 Flashing Grill Temperature Is This is not an error that effects the grill; however, it is used to show that there is some risk Temperature on Below 65°C /150°F that the fire could go out. Check hopper for sufficient fuel or if there is an obstruction in the feed system.
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Page 23: Electrical Wire Diagram
ELECTRICAL WIRE DIAGRAM The Digital Control Board system is an intricate and valuable piece of technology. For protection from power surges and electrical shorts, consult the wire diagram below to ensure your power source is sufficient for the operation of the unit. PB –... -
Page 24: Replacement Parts
REPLACEMENT PARTS Part# Description Porcelain-Coated Steel Upper Cooking Rack Porcelain-Coated Steel Cooking Grids (x2) Thermometer Kit Lid Stopper Power Cord Bracket Probe Wire Casing Flame Broiler Slider Flame Broiler Main Plate Hopper Assembly, Drop Chute Plate and Screw 10-A Lid Handle Bezel (x2) 11-A Lid Handle (x2) 12-A... -
Page 25: Hopper Replacement Parts
CONDITIONS All wood pellet grills by Pit Boss, manufactured by Dansons Inc., carry a limited warranty from the date of sale by the original owner. The warranty coverage begins on the original date of purchase and proof of date of purchase, or copy of original bill of sale, is required to validate the warranty. -
Page 26: Exceptions
EXCEPTIONS There is no written or implied performance warranty on Pit Boss grills, as the manufacturer has no control over the installation, operation, cleaning, maintenance or the type of fuel burned. This warranty will not apply nor will Dansons assume responsibility if your appliance has not been installed, operated, cleaned and maintained in strict accordance with this owner’s manual. -
Page 27: Accessories Sold Separately
ACCESSORIES SOLD SEPARATELY Available for purchase separately. Accessories not available and supplied by all authorized Pit Boss dealers. ITEM DESCRIPTION ITEM DESCRIPTION GRILL COVER Form-fitting, full length cover. Heavy-duty polyester with PVC backing for long-term GRILLING APRON use. Weatherproof. Includes draw-string lock for easy tightening. -
Page 28: Recipes
RECIPES CLASSIC BRISKET SAUSAGE WITH MANGO CHUTNEY Makes 4 - 6 Servings Makes 4 - 6 Servings A whole beef brisket weighs 7.25-3.62 kg / 16-18 pounds and has three Ingredients: separate parts: the cap, the point, and the flat. Use the flat section, Mangoes (finely chopped) as it is lean, compact, and creates nice slices when carved. - Page 29 BBQ RIBS Suggested Wood Pellet Flavor: Hickory / Competition Makes 4 - 6 Servings Instructions: Preheat grill, then leave or reduce slightly (204-260°C / Ingredients: 400-500°F) 1.3-1.8 kg / 3-4 lbs Ribs Meaty pork spareribs / loin back ribs Combine meat, seasoning, eggs and bread crumbs in a mixing 45 ml / 3 tbsp bowl and blend together.
- Page 30 CORNISH HENS WITH MANDARIN RICE Suggested Wood Pellet Flavor: Mesquite / Competition Makes 4 Servings Instructions: Soak wooden skewers in water for 1 hour. Ingredients: Preheat grill, then reduce to 135-163°C / 275-325°F. 4 whole Cornish Game Hens 750 ml/ 3 c. Mandarin Rice Prepare curry butter by melting butter in small pan over 15 ml / 1 tbsp Olive Oil...
- Page 31 WHOLE SMOKED TURKEY brown and crispy; internal temperature should reach 74°C/165°F. Using tongs, carefully remove the upright chicken and can from Feeds a small army - leftovers are great! the grill. Let rest for five minutes, then carefully remove the can Ingredients: from the cavity of the chicken.
- Page 32 IMPORTANT DO NOT RETURN PRODUCT TO STORE For all questions, comments, or inquiries, please contact Dansons Inc. directly. Our Customer Service department is available: Monday through Sunday, 4am - 8pm PST (EN/FR/ES) TOLL FREE: 1-877-303-3134 | TOLL FREE FAX: 1-877-303-3135 service@pitboss-grills.com WARNING: Use of this product can expose you to substances and chemicals including wood dust, which...