Hoshizaki F-801MAJ Instruction Manual
Modular flaker
Hide thumbs
Also See for F-801MAJ:
- Instruction manual (52 pages) ,
- Manual (2 pages) ,
- Quick start manual (2 pages)
Table of Contents
Related Manuals for Hoshizaki F-801MAJ
Summary of Contents for Hoshizaki F-801MAJ
- Page 1 Instruction Manual Modular Flaker Models F-450MAJ(-C) F-801MAJ(-C), MWJ(-C) F-1002MAJ(-C), MWJ(-C), MRJ(-C), MLJ F-1501MAJ(-C), MWJ(-C), MRJ(-C) FD-650MAH-C, MWH-C, MRH-C FD-1002MAJ-C, MRJ-C hoshizakiamerica.com Issued: 9-23-2016...
- Page 2 Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, send an e-mail message, or write to the Hoshizaki Technical Support Department for assistance. Phone: 1-800-233-1940; (770) 487-2331 Fax: 1-800-843-1056;...
-
Page 3: Table Of Contents
IMPORTANT This manual should be read carefully before the appliance is installed and operated. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use and maintenance of the appliance. Retain this manual for any further reference that may be necessary. CONTENTS Important Safety Information .................... - Page 4 K. Bin Control Check ....................... 38 1. Infrared Sensor Check ................... 38 2. Infrared Sensor Shutdown Delay ................40 L. Alarm Safeties ......................41 III. Maintenance ........................42 A. Maintenance Schedule ....................43 B. Cleaning and Sanitizing Instructions ................44 IV.
-
Page 5: Important Safety Information
Important Safety Information Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property. WARNING Indicates a hazardous situation which could result in death or serious injury. - Page 6 WARNING, continued • The appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. •...
-
Page 7: Specifications
Minimum Circuit 15 AMPS Ampacity Design Pressure HI-427PSI LO-230PSI Refrigerant 404A 15.2 OZ. 2. F-801M_J(-C) Single Phase Model Number F-801MAJ(-C) F-801MWJ(-C) AC Supply Voltage 115/60/1 115/60/1 Compressor 115V 7.5RLA 54.5LRA 115V 7.5RLA 54.5LRA Gear Motor 115V 3.0FLA 200W 115V 3.0FLA 200W Fan Motor 115V 1.0FLA 1/15HP... -
Page 8: F-1002M_J(-C)
Minimum Circuit 20 AMPS 20 AMPS 20 AMPS Ampacity Design Pressure HI-467PSI LO-250PSI HI-427PSI LO-250PSI HI-467PSI LO-250PSI Refrigerant 404A 2 LB. 5 OZ. 404A 1 LB 4.5 OZ. 404A Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-14F: 9 LB. 9 OZ. -
Page 9: Fd-650M_H-C
Design Pressure HI-427PSI LO-230PSI HI-427PSI LO-230PSI HI-427PSI LO-230PSI Refrigerant 404A 12.4 OZ. 404A 15.0 OZ. 404A Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-5F: 4 LB. 1.2 OZ. 6. FD-1002M_J(-C) Single Phase Model Number FD-1002MAJ-C FD-1002MRJ-C AC Supply Voltage 115/60/1... -
Page 10: Dimensions/Connections
B. Dimensions/Connections 1. Air-Cooled Models (MAJ(-C)) Units: mm [in.] Side Rear Model Shown: F-801MAJ F-450MAJ(-C) F-801MAJ(-C) F-1501MAJ(-C) FD-650MAH-C Model Shown: F-801MAJ F-1002MAJ(-C) FD-1002MAJ-C A 560 [22] 560 [22] 768 [30-1/4] 560 [22] Bottom F-801 and F-1002 B 556 [21-7/8] 556 [21-7/8]... -
Page 11: Water-Cooled Models (Mwj(-C))
2. Water-Cooled Models (MWJ(-C)) Units: mm [in.] Side Rear Model Shown: F-801MWJ F-801MWJ(-C) F-1501MWJ(-C) FD-650MWJ-C F-1002MWJ(-C) Model Shown: F-801MWJ A 560 [22] 768 [30-1/4] 560 [22] Bottom B 550 [21-5/8] 756 [29-3/4] 550 [21-5/8] F-801 and F-1002 C 395 [15-9/16] 602 [23-3/4] 395 [15-9/16] D 659 [25-15/16]... -
Page 12: Remote Models (Mrj(-C))
3. Remote Models (MRJ(-C)) Units: mm [in.] Side Rear Model Shown: FD-650MRH-C F-1002MRJ(-C) F-1501MRJ(-C) FD-650MRH-C Model Shown: FD-650MRH-C FD-1002MRJ-C 560 [22] 768 [30-1/4] 560 [22] Bottom 556 [21-7/8] 756 [29-3/4] 556 [21-7/8] F-1002 395 [15-9/16] 602 [23-3/4] 395 [15-1/2] 659 [25-15/16] 874 [34-3/8] 659 [26] 599 [23-9/16]... -
Page 13: Low Side, Parallel Rack System Models (Mlj(-C))
4. Low Side, Parallel Rack System Models (MLJ(-C)) Units: mm [in.] Side Rear F-1002MLJ A 560 [22] B 555 [21-7/8] C 395 [15-9/16] D 658 [25-7/8] E 598 [23-1/2] F 575 [22-5/8] [1-1/4] G 169 [6-5/8] H 24 [1] I 35 [1-3/8] J 64 [2-1/2] K 434 [17-1/16] L 40 [1-9/16]... -
Page 14: Remote Condenser Unit Urc-5F
5. Remote Condenser Unit URC-5F Units: mm [in.] (use with F-1002MRJ(-C), FD-650MRH-C, FD-1002MRJ-C) NOTICE Allow 24" (61 cm) clearance at front and rear for proper air circulation and ease of maintenance and/or service should they be required. URC-5F Heat of Rejection Icemaker AT 90°F (32°C) Model... - Page 15 7. Remote Condenser Unit URC-23F (use with F-2001MRJ(3)(-C)) Units: mm [in.] NOTICE Allow 24" (61 cm) clearance at front and rear for proper air circulation and ease of maintenance and/or service should they be required. Rear URC-23F Heat of Rejection AT 90°F (32°C) Icemaker Model WT 70°F (21°C) F-2001MRJ...
-
Page 16: Installation And Operating Instructions
II. Installation and Operating Instructions WARNING • The appliance must be installed in accordance with applicable national, state, and local codes and regulations. • Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage. -
Page 17: How To Remove Panels
• NOTICE! Remote models must be connected to an appropriate remote condenser unit. The remote condenser units listed below are recommended. Connection to a different remote condenser unit will void the warranty unless Hoshizaki approves a different remote condenser unit for your specific application. For further details, contact your local Hoshizaki distributor. -
Page 18: Dispenser Unit/Ice Storage Bin And Icemaker Setup
(bin accessory) to the bottom of the ice storage bin. 2) Position the dispenser unit/ice storage bin in its permanent location. 3) If required, install an adapter kit or top kit. Contact your local Hoshizaki distributor for recommendations. 4) Level the dispenser unit/ice storage bin in both the left-to-right and front-to-rear directions. -
Page 19: Electrical Connection
E. Electrical Connection WARNING For All Models • Electrical connection must be hard-wired and must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or damage. •... - Page 20 F-450MAJ(-C) FD-650M_H-C F-801M_J(-C) WARNING F-1002M_J(-C) ELECTRICAL CONNECTION FD-1002MAH-C FD-1002MRJ-C THIS UNIT MUST BE GROUNDED Failure to properly ground or wire this unit could result in death, serious injury, or severe damage to the icemaker. The white lead must be connected to the neutral conductor of the power source. See diagram below.
-
Page 21: Water Supply And Drain Connections
• External filters, strainers, or softeners may be required depending on water quality. Contact your local Hoshizaki Certified Service Representative or local Hoshizaki distributor for recommendations. • A plumbing permit and services of a licensed plumber may be required in some areas. -
Page 22: Icemaker
Leave a 2-inch (5-cm) vertical air gap between the end of each pipe and the drain. Minimum 3/4" Nominal ID 2-inch (5-cm) air gap Hard Pipe or Equivalent Fig. 4 Air-Cooled and Remote Models Floor Drain Model Shown: F-801MAJ... -
Page 23: Water-Cooled Condenser
2. Water-Cooled Condenser a) Connection to an Open Drain System Condenser Water Minimum Condenser Condenser Drain Minimum Condenser Supply Inlet Water Supply Line Size Outlet Drain Line Size 1/2" Female Pipe 1/4" Nominal ID Copper 3/8" Female Pipe 1/4" Nominal ID Hard Pipe Thread (FPT) Water Tubing or Equivalent Thread (FPT) - Page 24 b) Connection to a Closed Loop System Condenser Water Minimum Condenser Condenser Minimum Condenser Supply Inlet Water Supply Line Size Return Outlet Return Line Size 1/2" Female Pipe 1/4" Nominal ID Copper 3/8" Female Pipe 1/4" Nominal ID Copper Thread (FPT) Water Tubing or Equivalent Thread (FPT) Water Tubing or Equivalent...
-
Page 25: Remote Condenser Unit Installation
G. Remote Condenser Unit Installation WARNING • Installation of remote condenser unit must be performed by properly trained and EPA-certified service personnel. • The remote condenser unit must be installed in accordance with applicable national, state, and local codes and regulations. •... -
Page 26: Checks Before Installation
2. Checks Before Installation 1) Remove the shipping carton, tape, and packing material. 2) Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the fan blades move freely. 3. Setup 1) Assemble 2 sets of legs using the legs, bolts, and nuts provided. See Fig. 9. 2) Position 1 of the plates provided between a set of legs and the remote condenser unit, then secure the legs to the remote condenser unit with the bolts and nuts provided. -
Page 27: Line Set Size And Refrigerant Charge
Mixing of refrigerants will result in improper operation and possible damage to the refrigeration system. Line Set Size and Refrigerant Charge Line Set Line Set Greater than 66' (20 m) Hoshizaki Up to 66' (20 m) Maximum 100' (30.5 m) Remote Hoshizaki Condenser... -
Page 28: Line Set Installation
5. Line Set Installation Precharged factory line sets, available as optional equipment from Hoshizaki America, are recommended. For details, see "II.G.5.a) Factory Line Set Installation." Field fabricated line sets are allowed. For details, see "II.G.5.b) Field Fabricated Line Set Installation."... - Page 29 2) Insulate the two copper tubes separately. 3) Install Parker quick connect couplings on each end. OS-QUICK, a universal quick connect coupling kit available as optional equipment from Hoshizaki America, is recommended. NOTICE! Before brazing, remove the Schrader valve core from the access port.
- Page 30 7) Connect the refrigerant lines to the appropriate male fittings on the remote condenser unit first and then at the icemaker. Make a proper connection as follows: a. Remove the protective covers from the male fitting and female coupling. b. Apply Polyol Ester (POE) refrigerant oil or Parker Super O Lube to the entire male fitting, including O-ring, diaphragm, and threads, before making the connection.
-
Page 31: Electrical Connection
6. Electrical Connection WARNING • Electrical connection must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or damage. • To reduce the risk of electric shock, make all remote condenser unit connections before connecting the icemaker power supply. -
Page 32: Stacking Remote Condenser Unit
3) Install a ground wire from the icemaker fan motor junction box to the remote condenser unit junction box. Use wire of an appropriate gage and outdoor rating. 4) Install line and neutral wires from the fan motor leads in the icemaker fan motor junction box to the leads in the remote condenser unit junction box. -
Page 33: Parallel Rack System Connection
Line Set Size and Rack System Requirements Suction Pressure (Evaporator Pressure Regulator Maximum Load at (EPR) Valve is factory adjusted Liquid Suction 90°F (32°C) Ambient for R-404A. Adjust only if Hoshizaki Icemaker Line Line 70°F (21°C) Water necessary.) F-1002MLJ 1/4" OD 3/8" OD 5,700 BTU/h... - Page 34 3) Install Parker quick connect couplings on the icemaker end of the line set. OS-QUICK, a universal quick connect coupling kit, is required. NOTICE! Before brazing, remove the Schrader valve core from the access port. When brazing, protect the coupling by using a wet cloth to prevent the coupling from overheating.
- Page 35 Rack System-Braze Connection Icemaker Male Fitting Braze Connection Female Coupling (Charging Ports) Fig. 15 Suction Line (Insulated) See "II.H.1 Line Set Size and Rack System Requirements" for details. Liquid Line (Insulated) See "II.H.1 Line Set Size and Rack System Requirements" for details. Service Loop DO NOT USE Male Fitting...
-
Page 36: Final Checklist
I. Final Checklist WARNING CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the dispenser unit/ice storage bin. 1) Is the icemaker level? 2) Is the icemaker in a site where the ambient temperature is within 45°F to 100°F (7°C to 38°C) and the water temperature within 45°F to 90°F (7°C to 32°C) all year around? 3) Is there at least 6"... -
Page 37: Startup
J. Startup WARNING All parts are factory-adjusted. Improper adjustments may adversely affect safety, performance, component life, and warranty coverage. NOTICE • If the appliance is turned off, wait for at least 3 minutes before restarting the appliance to prevent damage to the compressor. •... -
Page 38: Bin Control Check
K. Bin Control Check An infrared sensor controls the level of ice in the dispenser unit/ice storage bin. IMPORTANT • Make sure the icemaker has been installed as outlined in this manual and that the water supply is on. • Make sure S1 Dip Switch 7 is in the "ON" position. This allows the control board to monitor the infrared sensor. - Page 39 7) "GM" LED and "COMP" LED are on. Use an object to cover the infrared sensor lens at the bottom of the icemaker. If the bottom of the icemaker is not accessible in your application, remove the thumbscrew securing the infrared sensor housing, remove the housing from the base, then cover the infrared sensor lens.
-
Page 40: Infrared Sensor Shutdown Delay
Should a different shutdown delay be desired, adjust S1 dip switch 1, 2, and 3 to obtain the shutdown delay needed. See the table below. For further details, contact Hoshizaki Technical Support at 1-800-233-1940. -
Page 41: Alarm Safeties
L. Alarm Safeties Should an alarm occur, follow the instructions in the table below to address the alarm. If an alarm continues to occur, contact an authorized service agent. WARNING • Only qualified service technicians should service the appliance. • To reduce the risk of electric shock, do not touch the icemaker power switch or control switch with damp hands. -
Page 42: Maintenance
III. Maintenance The appliance must be maintained in accordance with the instruction manual and labels provided. Consult with your local Hoshizaki Certified Service Representative about maintenance service. WARNING • Only qualified service technicians should service the appliance. • To reduce the risk of electric shock, do not touch the icemaker power switch or control switch with damp hands. -
Page 43: Maintenance Schedule
A. Maintenance Schedule The maintenance schedule below is a guideline. More frequent maintenance may be required depending on water quality, the appliance's environment, and local sanitation regulations. Maintenance Schedule Frequency Area Task Daily Scoop Clean the ice scoop using a neutral cleaner. Rinse thoroughly after cleaning. -
Page 44: Cleaning And Sanitizing Instructions
1. Cleaning Solution Dilute 9.6 fl. oz. (0.29 l) of Hoshizaki "Scale Away" with 1.6 gal. (6.0 l) of warm water. This is a minimum amount. Make more solution if necessary. IMPORTANT! For safety and maximum effectiveness, use the solution immediately after dilution. - Page 45 10) In bad or severe water conditions, clean the float switch as described below. Otherwise, continue to step 11. a. Remove the float switch from the reservoir cover. b. Wipe down the float switch with the cleaning solution. c. Rinse the float switch thoroughly with clean water. d.
- Page 46 4) Remove the chute assembly from the icemaker. 5) Remove the chute packing at the bottom of the chute. Remove the 3 ties and the chute insulation. 6) Soak the spout, evaporator packing (F-450), rubber O-ring and nylon ring (FD-650 and larger), spout-to-chute packing, spout-to-chute bracket, and chute in the sanitizing solution for 10 minutes then wipe them down.
- Page 47 13) Turn on the power supply and allow the water system to drain for 5 minutes. 14) Turn off the power supply, then remove the front panel. Move the control switch to the "ICE" position, then replace the front panel in its correct position. 15) Turn on the power supply to start the automatic icemaking process.
-
Page 48: Preparing The Appliance For Periods Of Non-Use
IV. Preparing the Appliance for Periods of Non-Use NOTICE When storing the appliance for an extended time or in sub-freezing temperatures, follow the instructions below to prevent damage. When the appliance is not used for two or three days under normal conditions, it is sufficient to only move the power switch to the "OFF"... - Page 49 3. On water-cooled models, remove the water from the water-cooled condenser: 1) Make sure the power supply is off, then remove the front panel and right side panel. 2) Close the condenser water supply line shut-off valve. If connected to a closed loop system, also close the condenser return line shut-off valve.
-
Page 50: Disposal
V. Disposal The appliance contains refrigerant and must be disposed of in accordance with applicable national, state, and local codes and regulations. Refrigerant must be recovered by properly certified service personnel. - Page 51 618 Hwy. 74 South, Peachtree City, GA 30269 USA (P) 770.487.2331 (F) 770.487.3360 hoshizakiamerica.com 1A4210-011...