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Vollrath Stoelting CC101A Operator's Manual

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Model CC101A
OPERATORS MANUAL
Manual No.
513616
Rev.6

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Summary of Contents for Vollrath Stoelting CC101A

  • Page 1 Model CC101A OPERATORS MANUAL Manual No. 513616 Rev.6...
  • Page 3 This manual provides basic information about the machine. Instructions and suggestions are given covering its operation and care. The illustrations and specifi cations are not binding in detail. We reserve the right to make changes to the machine without notice, and without incurring any obligation to modify or pro- vide new parts for machines built prior to date of change.

  • Page 4: Safety Information

    A Few Words About Safety Safety Information Safety Alert Symbol: Read and understand the entire manual before This symbol Indicates danger, warning or caution. operating or maintaining Stoelting equipment. Attention is required in order to avoid serious per- sonal injury. The message that follows the symbol This manual provides the operator with information contains important information about safety.

  • Page 5: Safety Warning

    SAFETY SAFETY WARNING: Do Not attempt to assemble or take apart any parts of the machine without making sure the refrigeration and beater switches are in the “OFF” position and the keys are removed. Serious bodily injury may result. IMPORTANT: In order to eliminate the custard machine as a source of bacterial contamination, it is extremely important that the following instructions be followed exactly each time the machine is...
  • Page 6 Parts 2183942 336566 C-9000-58 336595 C-2000-81 RG-0010 SL-0010 C-2000-51 C-2000-56 RG-0020 2187993 2187605 NT-0010 C-2000-40 C-2000-50 674187 360004-SV C-4000-14 C-4000-15 BR-0020 C-2000-57 508135 719102-KY 508048 C-4000-20 C-4000-19 OF-0020-SV C-2000-61 CA-0010 & CA-0020 490760 244138 & 244139 BR-0035 BR-0030...
  • Page 7 Parts (continued) Standard Parts Included per Freezer Part Description Quantity BR-0020 Brush - Tubing (1/2") BR-0030 Brush - Head (Barrel) BR-0035 Brush - Handle (Barrel) O-Ring Pick C-2000-57 Wrench - Beater Shaft C-2000-61 Leg (Ser.#0 - #28118) C-4000-14 Guard Splash C-4000-15 Divider (Square Dividers) C-4000-19...

  • Page 8: Initial Start

    Assembly/Sanitizing 2. Starting on the end of the A. Initial Start beater shaft with the square tip, place a metal spring 1. Make sure the refrigeration (arched upward) over the two and beater switches on the pins closest to the end. Place front of the machine are a blade on top of the spring.
  • Page 9 Assembly/Sanitizing 8. Put a small amount of Petrol Gel on the inside and 3. Pour one to two gallons outside of the front bushing and install the bushing (four to eight liters) of onto the end of the beater shaft. approved sanitizer into the hopper pan.

  • Page 10: Machine Operation

    Machine Operation Note: If a “growling” noise comes from the machine A. System Startup during this procedure, it may be an indication that there is not enough mix entering the barrel. In- 1. Verify that the flow control knob, the refrigeration, crease the flow slightly by adjusting the flow control and beater switches are in the “OFF”...
  • Page 11 Machine Operation D. Preparing for Shutdown (hopper empty) Removal of Remaining Custard in the Barrel when no mix is in the Hopper 1. Turn refrigeration switch to “Off” 2. Let machine rest for approx. 20 minutes. This al- lows the barrel enough time to warm before remov- ing remaining custard.
  • Page 12 Cleaning and Disassembly 3. Lay the washed parts out on a sanitized counter for A. Cleaning air drying. With the beater shaft wrench, pull the beater shaft partially out of the barrel by grabbing 1. Remove the front gate and install the splashguard. behind the first blade.
  • Page 13 Cleaning and Disassembly 9. Make sure to clean IMPORTANT: Failure to follow these cleaning the drip pan that is procedures exactly, each and every night, may located at the rear of result in eventual bacterial contamination of the the machine in the access panel.
  • Page 15 ROSS & TELME WARRANTY 1. Scope: Stoelting, LLC warrants to the first user (the “Buyer”) that the freezing cylinders, hoppers, compressors, drive motors, speed reducers, beaters and agitator of Stoelting Ross and Telme product line will be free from defects in materials and workmanship under normal use and proper maintenance appearing within two (2) years, and that all other components of such equipment manufactured by Stoelting will be free from defects in material and workmanship under normal use and proper maintenance appearing within twelve (12) months after the date that such equipment is originally...
  • Page 16 001.1332808.2...
  • Page 17 Installation Guide Step 1 Running Line Sets: * If the freezer is water-cooled, proceed to Step 2 Running Electrical Connections. * Line sets are not supplied with the freezer. * The lines sets can be installed prior to receiving the custard freezer. 1) An air-cooled freezer requires a remote condensing unit and line set for each freezing cylinder.
  • Page 18 4) Do not turn on the power to the freezer or the condensing unit until the refrigeration lines have been connected and the system has been charged with refrigerant. Label the circuit breakers with information regarding which cylinder and condensing unit the breaker is designated for to prevent confusion if power ever needs to be shut off.
  • Page 19 4) Using ratchet with a 1/2” socket, remove the two lag bolts that secure the condensing unit to the pallet. 5) Place the condensing units on 4” x 4” treated wood or similar material so that the units are not sitting directly on the ground or the roof.
  • Page 20 Step 5 Receiving the Custard Freezer: 1) Upon arrival, check the entire freezer for any damage that may have occurred during transit. With the method of packaging used, the freezer should arrive in excellent condition. The carrier is responsible for all damage in transit, whether visible or concealed. Do not pay the freight bill until the freezer has been checked for damage.
  • Page 21 To finish installing a water-cooled freezer, proceed to Step 7 Running product and setting pressures for the custard freezer. 4) Connect the refrigeration lines from the line sets to the freezer. Access the freezer from the left or right service panel. The refrigeration system has a charge of dry nitrogen. Use caution when connecting the lines.
  • Page 22 Step 7 Running product and setting pressures for the custard freezer: * Complete the Custard Freezer Start-Up and Training Checklist located with the spare parts kit or in the back of this manual and send it to Stoelting. 1) Remove all spare parts from the hopper before running product. Unwrap the parts and check for damage.
  • Page 23 Trouble Shooting Guide for the Ross Frozen Custard Machine and Dipping Cabinet Ross Custard Machine Problem and Possible Solutions Custard is running to cold or Blades chatter during running: 1) First increase the flow; machine needs to run for at least a minute before you see a change in the product.
  • Page 24 5) Condenser for remote unit is blocked and needs to be cleared. 6) For water-cooled machines check that the water supply was not turned off to the machine. 7) Refrigeration system not functioning correctly. Beater motor freezes up in the run mode: 1) Hopper pan is out of mix.
  • Page 25 Custard stored in cabinet too warm: 1) Refer to operating manual for proper temperature settings. After adjusting temperature allow cabinet to run for 1 hour before any change in product or temperature. 2) If light is not on when switch is on then need to check that dipping cabinet is still plugged into outlet.
  • Page 27 Typical Machine Settings Note: Please use these settings as guidelines. Each machine may vary and should be set up for highest efficiency, best quality, and preferred product texture. Space has been provided for inputting the final settings after set up Hopper Temperature Control (Location within machine) Note: Temperature settings may be adjusted...
  • Page 28 Automatic Expansion Valve for Lemon Ice: Original Factory Setting 40 PSIG Typical pressure settings for Lemon Ice: 40 PSIG Your final valve setting for Custard ________ Your Final valve setting for Lemon Ice ________ Note: each machine will differ slightly in preferred setting. Condensing Unit Settings: Air Cooled Units (Location on each condensing unit) Danfoss Head Pressure Control:...

  • Page 29: Preventative Maintenance

    PREVENTATIVE MAINTENANCE Stoelting recommends following this preventative maintenance schedule to keep the freezer clean and operating properly. WEEKLY CLEAN INSIDE OF FREEZER Remove all side panels and clean the inside of the freezer. Wipe any custard that may have dripped onto the inner panels with a damp soapy towel.
  • Page 31 CC101 PARTS REPLACEMENT SCHEDULE Part Description & Part Number 3 Months Annually Qty. Front Wear Bushing #C-2000-67 Large O-Ring #RG-0010 Medium O-Ring #RG-0020 Double Lip Shaft Seal #SL-0010 KO Dirt Blaster Condenser Cleaner BL-0030 Blades C-2000-51 *To order the replacement parts please contact our Parts Manager at 1-888-558-5807 Revised 4-16-04...
  • Page 39 Custard Freezer Start-Up and Training Checklist Distributor Instructions: Complete this form, obtain customer comments and signature and send to: 502 Hwy 67 IMPORTANT: THIS SHEET MUST BE COMPLETED AND MAILED, FAXED, OR EMAILED WITHIN 30 DAYS Kiel WI 53042 OF START-UP BY THE DISTRIBUTOR OR END-USER TO STOELTING IN ORDER TO REGISTER THE UNIT UNDER WARRANTY.