Char-Broil 463621811 Product Manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;

Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared

Grilling That's All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;

RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial

Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;

Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let's Grill

Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;

SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™

PRODUCT GUIDE

MODEL 463621811

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-800-241-7548.

Estimated assembly time: 30 minutes

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

See rating label on grill for serial number.

07/08/10 • G311-001-010801

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Summary of Contents for Char-Broil 463621811

Page 1 Estimated assembly time: 30 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®;...
Page 2: Table Of Contents
TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.
Page 4: Grilling Guide
GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
Page 7 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
Page 8: Use And Care
LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid •...
Page 12 Burner Flame Check WARNING • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.
Page 13 3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS easiest for you.
Page 14: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 15: Parts List
PARTS LIST Key Qty Description NOT Pictured FIREBOX … HARDWARE PACK … ASSY INSTRUCTION, ENGLISH LOGO PLATE … ASSY INSTRUCTION, SPANISH HOSE VALVE REGULATOR ASSEMBLY CONTROL PANEL BURNER CARRYOVER TUBE ELECTRODE SIDE SHELF SHELF BRACKET, RF/LB SHELF BRACKET, RB/LF WHEEL AXLE ROD MATCH HOLDER CART LEG, UPPER LEFT ASSEMBLY...
Page 16: Parts Diagram
PARTS DIAGRAM...
Page 17: Assembly
ASSEMBLY Insert the front and rear leg assemblies into tank support bracket and leg extender. Rear Leg Assembly Front Leg Assembly Tank Support Bracket Leg Extender Wheels Turn assembly upside down. Insert axle rod through wheel, legs, tank support bracket and the other wheel. Attach with wheel bushing and hitch pin. Hitch Pin Hitch Pin Wheel...
Page 18 Side braces Turn cart assembly upright. Clip side braces onto the preassembled #10-24x1/2” machine screws. Tighten the screws. Side Brace Side Brace Match Holder Tank exclusion wire Hook tank exclusion wire onto back brace, then flex the tank exclusion wire to insert the other end into the hole on front right leg.
Page 19 Firebox assembly Lift and carefully position firebox assembly onto cart assembly, make sure the legs on firebox are aligned with the posts of cart assembly. Push downward to attach the firebox assembly in position. Note: Regulator and hose should be outside of Side Brace.
Page 20 Lid assembly Place lid assembly onto firebox, align hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Hitch Pin Qty. 2 Hinge Pin Qty. 2 Vaporizer Bar Place vaporizer bar onto V-Bar brackets. Vaporizer Bar...
Page 21 Cooking Grate Place cooking grate into firebox. Cooking Grate Swing Away Insert ends of swing away pivot wire into holes in sides of grill lid. Insert ends of swing away leg wire into holes insides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top.
Page 22 Grease Cup and Grease Cup Clip Hang grease cup clip from bottom of firebox, and place grease cup into grease cup clip. Grease Cup Clip CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk Grease Cup of fire or property damage.
Page 23 Tank collar opening must face to front of grill. Set bottom of tank into notches of tank bracket. Lean tank inward and engage tank collar with tank wire LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section).
Page 24: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
Page 25 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light PIEZO PUSH-BUTTON AND ROTARY: using ignitor. •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken.
Page 26 NOTES...
Page 27: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

Char-Broil 463621811 Product Manual

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