Vertiv Liebert GXT4-6000RTL630 Installer/User Manual

Vertiv Liebert GXT4-6000RTL630 Installer/User Manual

208 v, 5000 va – 10,000 va
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Liebert® GXT4™ UPS
208 V, 5000 VA – 10,000 VA, 6000RTL630
Installer/User Guide

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Summary of Contents for Vertiv Liebert GXT4-6000RTL630

  • Page 1 Liebert® GXT4™ UPS 208 V, 5000 VA – 10,000 VA, 6000RTL630 Installer/User Guide...
  • Page 2 Technical Support Site If you encounter any installation or operational issues with your product, check the pertinent section of this manual to see if the issue can be resolved by following outlined procedures. For additional assistance, visit https://www.VertivCo.com/en-us/support/...
  • Page 3: Table Of Contents

    3.6 Connecting Input/Output Power 3.6.1 Installing the Power Distribution Box on 5000VA and 6000VA Models 3.6.2 Install the Power Distribution Box on 8000VA and 10,000VA Models 3.6.3 Electrical Connections for the Power-distribution Box 3.6.4 Removing the Power Distribution Box from 5000VA and 6000VA Models Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 4 7 Maintenance 7.1 Replacing the Internal Battery Pack 7.1.1 Battery Replacement Procedures 7.2 Battery Charging 7.3 Precautions 7.4 Checking UPS Status 7.5 Checking UPS Functions 7.6 Replacing the Power Module on 8000 and 10,000VA models 8 Troubleshooting Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 5 8.1 UPS Symptoms 8.1.1 Indicator and LCD 8.1.2 Audible Alarm 8.2 Troubleshooting UPS Issues 9 Specifications 9.1 Auto-Learning Battery Run Times Appendices Appendix A: Technical Support Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 6 Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 7: Important Safety Precautions

    Do not continue to use the UPS if the front panel indications are not in accordance with these operating instructions or if the UPS performance alters in use. Refer all faults to your local dealer, Vertiv™ representative or Vertiv™ Channel Support.
  • Page 8 • Disconnect charging source prior to connecting or disconnecting battery terminals. • If the battery kit is damaged in any way or shows signs of leakage, contact your local Vertiv™ representative immediately. • Handle, transport and recycle batteries in accordance with local regulations.
  • Page 9 Indicates caution followed by important instructions DC voltage AC input Equipment grounding conductor AC output Bonded to ground Requests the user to consult the manual AC voltage Indicates the unit contains a valve-regulated lead acid battery Vertiv | Liebert GXT4 Installer/User Guide |...
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  • Page 11: Product Description

    Available models of the UPS are listed in the following table. Table 2.1 UPS models, power ratings MODEL NUMBER NOMINAL POWER RATING GXT4-5000RT208 5000VA / 4000W GXT4-6000RT208 6000VA / 4800W GXT4-6000RTL630 6000VA / 4200W GXT4-8000RT208 8000VA / 7200W GXT4-10000RT208 10000VA / 9000W Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 12: Front Panel And Controls

    Maintenance Bypass Circuit Breaker (not present on all optional PODs) • REPO connection • Input Receptacle • General Output Receptacles (on optional PODs) • External Battery Connector • Cooling Fan • Terminal Block Communication • Output Circuit Breakers (only onoptional PODs) Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 13 NOTE: Hard-wired and hard-wired/receptacle boxes that include a manual bypass switch permit AC power to continue to flow from the utility input to the load while the box is removed from the UPS. For details, refer to Connecting Input/Output Power on page 28. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 14 Input breaker for L6-30P #1 Output breaker for L6-20R #2 and #3 Terminal block communication Output breaker for L6-30R #4 REPO connection block Output breaker for L6-30R #5 USB port External battery connector Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 15: Removable Power Distribution Box

    Cover for power-distribution box connections Input breaker switch Output breaker switch 2.5 Removable Power Distribution Box The 5000- and 6000-VA RT208 UPS ships with a power-distribution pack installed. This box contains the UPS input circuit breaker. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 16 PD2-001 Receptacles: four 5-20, one L14-30, one L6-30R PD2-006 Receptacles: four L6-30R, two L6-20R L14-30 output-power connectors PD2-007 Receptacles: two L6-30R, two L6-20R Maintenance bypass breaker NOTE: PD2-001 is shown with labeled examples. Other boxes are arranged differently. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 17 PD2-105 Receptacles: four 5-20R, two L5-30R, two L5-20R Output circuit-breaker switch for L6-30R pigtail #2 PD2-106 Receptacles: four L6-20R, four L5-20R Push-button circuit breakers for 5-20 receptacles NOTE: PD2-101 is shown with labeled examples. Other boxes are arranged differently. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 18: Internal Battery Packs

    The UPS has two internal battery packs behind a battery-access door on the front of the unit. Each internal battery pack is fitted with a connector to link to the UPS. GXT4 10,000-VA battery pack shown is shown in the figure. 5000-VA and 6000-VA battery packs have the same features. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 19: Major Components

    (EMI) and radio frequency interference (RFI). These features can minimize any surges or interference present in the mains power. The filters also prevent surges or interference generated by the UPS from adversely affecting devices connected on the same branch as the UPS. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 20: Rectifier/Power Factor Correction (Pfc) Circuit

    Bypass LED (other LEDs may be illuminated to indicate the diagnosed problem). To manually transfer the connected load from the inverter to bypass, press the Standby/Manual Bypass button once and hold it for about 2 seconds Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 21: Maintenance Bypass

    2 minutes of run time remains, the beeps sound every 5 seconds to warn that the battery is getting low (this Low Battery Warning is user-configurable). In Battery Mode, the battery indicator will illuminate and the LCD will show the prompt u tility p ower n ot availab le. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 22: Battery Recharge Mode

    Once bypass power returns within the acceptable parameters, the UPS will return to Active ECO Mode operation. The default setting is Active ECO Mode Off. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 23: Installation

    • Inspect the UPS for shipping damage. If any shipping damage is found, report it to the carrier and your local dealer or your Vertiv™ representative immediately. • Check the accessories included in packaging list. If there is any discrepancy, contact your local dealer or your Vertiv™...
  • Page 24: Installation Clearances

    Pull the operation and display panel gently, rotate it 90 degrees clockwise and snap it back into position, as shown. c. Pull the logo on the front plastic bezel cover gently, rotate it 90 degrees clockwise and snap it back into position. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 25: Rack Installation

    Loosen and remove the screws on the battery door, as shown in Figure 3.3 on the next page. 2. Lay the battery door and screws aside for reassembly. 3. Unpack the new internal battery pack. Take care not to destroy the packing. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 26: Installing External Battery Cabinets

    Optional, Liebert external battery cabinets (EBC) may be connected to the UPS to provide additional battery run time. External battery cabinets are placed on one side of the UPS in a tower configuration or stacked beneath the UPS in a rack configuration. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 27 Securing hardware and slide rails are sold separately. Please contact your local dealer or Vertiv™ representative for these additional options and any assistance needed. Fasten the slides into position with the screws per the instructions included with the slide rails.
  • Page 28: Connecting Input/Output Power

    3.6 Connecting Input/Output Power The GXT4-5000RT208, Liebert GXT4-6000RT208 and Liebert GXT4-6000RTL630 are shipped with a power distribution box attached. The Liebert GXT4-8000RT208 and Liebert GXT4-10000RT208 are shipped with a cover plate over the power distribution connector. Refer to the following instructions for removal and installation.
  • Page 29: Electrical Connections For The Power-Distribution Box

    Terminal Block Connections Conduit entry holes are provided on the rear and side of the box. Input and output wiring should not share the same conduit. We recommend using strain relief when installing the wire. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 30 National Electric Code / NFPA 70 requirements. Models that qualify are: • GXT4-6000RTL630 with standard POD • GXT4-5000RT208 and GXT4-6000RT208 fitted with the optional POD’s PD2-001, PD2-002, PD2-003, PD2-004, PD2-005, PD2-006 and PD2-007. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 31: Removing The Power Distribution Box From 5000Va And 6000Va Models

    5. On the rear of the panel, loosen the screws of the protective cover for the connectors, slide it over the connectors, and tighten the screws. Figure 3.7 Power distribution box removal from 5000VA and 6000VA models DESCRIPTION Captive screws to loosen. Pigtails removed for clarity. Maintenance bypass breaker Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 32: Removing The Power Distribution Cover From 8000Va And 10,000Va Models

    5. If removing a power-distribution box, carefully pull apart the power-distribution-box connector and the UPS connector. Figure 3.8 Power distribution box removal from 8000VA and 10,000VA models DESCRIPTION Remove screws. Pigtails removed for clarity. Tabs slip into slots on the UPS. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 33: Operation And Display Panel

    The LED indicators on the front of the operation and display panel are: • Inverter • Battery • Bypass • ECO Mode • Fault Figure 4.1 above shows the indicators’ locations. Their descriptions and functions are as follows. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 34: Control Buttons

    Pressing this button can enter the next level menu or confirm the parameter setting value. 4.3 LCD The LCD panel shows the UPS status and enables changes to the UPS settings by assisting in navigating through the GXT4 menu (see Menu Structure on page 35). Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 35: Menu Structure

    4.4 Menu Structure The menu structure of the the LDC display is shown in the following figure. Figure 4.2 Menu structure Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 36: Startup Screen

    Select MAIN MEN U > CO N FIGUR AT IO N > UPS to enter the UPS screen. This menu has six screens. Press the Up or Down button to move the cursor to the required item, and press the Enter button to confirm the settings. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 37 Select Main Menu > 2 CO N FIGUR AT IO N > 6 LCD to enter the LCD screen. This menu has two sub menus, LANGUAGE and COLOR. Select 1 LAN GUAGE and press the Enter button to enter the LANGUAGE screen. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 38 Select MAIN MEN U > LO G > CLEAR LO G to enter the CLEAR LOG screen. Press the Up or Down button to move the cursor to the required item. Press the Enter button to confirm the settings. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 39: Prompt List

    The UPS is on ECO mode; the mains is supplying power to the load directly to reduce energy usage. Bypass Power Restored The bypass power recovered and the UPS can now transfer to bypass. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 40: Warning List

    Overtemperature occurs to the UPS and the UPS will transfer to Bypass mode. Charger Out Of Order The charger has failed. Fan Out Of Order At least one fan is failed. DC Bus Discharge Fail DC-DC failure occurs. Rectifier Out Of Order Rectifier failure occurs. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 41 2. Enter the EVENT LOG screen, and select VIEW LO G to view the entire event log. NOTE: There will be a short delay before the EVENT LOG screen displays the historical fault log to allow the log to load. Vertiv | Liebert GXT4 Installer/User Guide |...
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  • Page 43: Operation

    If the battery test results show FAILED, allow the UPS to recharge the batteries for 24 hours. • Retest the batteries after 24 hours of charging. • After the batteries have been retested, if the battery test still shows FAILED, contact your local Vertiv™ representative or Technical Support. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 44: Performing Manual Bypass

    2. Move the Manual Bypass breaker on the rear of the UPS to the bypass position. This requires loosening the captive screw and sliding the bracket up and away from the Manual Bypass breaker. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 45: Communication

    MultiLink license kit permits shutting down multiple computers that are protected by the UPS. For more information about the Liebert IntelliSlot SNMP Card, Liebert IntelliSlot Web Card and Liebert MultiLink License Kits, visit www.VertivCo.com or contact your Vertiv™ representative. 6.2 USB Port Communication The standard B-type USB port is used to connect the UPS and network server or other computer system using Liebert MultiLink.
  • Page 46: Configuration Program

    Set the Auto-Battery test to 8, 12, 16, 20, or 26 weeks (default is 8 weeks) • Select the number of external battery cabinets connected to the UPS to adjust the remaining run time calculated by Vertiv™ software products (default is zero) • Select one of multiple output voltages to match various voltages.
  • Page 47: Terminal Block Communication

    Windows 8 is required to set up and run the configuration program. 6.3 Terminal Block Communication The Terminal Block includes eight pins, as shown the figure Figure 6.1 Terminal-block communication pin layout DESCRIPTION Low battery warning On-battery warning Any mode shutdown Battery mode shutdown Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 48: Any Mode Shutdown

    On when the power is restored depends on the auto-restart setting. 6.3.3 On Battery On Battery signal is a Normally Open (NO) dry contact. When the UPS is supplying output power from the battery this dry contact will be closed. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 49: Low Battery

    Manual restart using the front panel is required after the REPO connection is closed again. CAUTION: To maintain safety (SELV) barriers and electromagnetic compatibility, signal cables should be shielded and run separately from power cables. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 50: Remote Emergency Power Off-Gxt4-5000Rt208, Gxt4-6000Rt208, Gxt4-8000Rt208, Gxt4-10000Rt208

    Figure 6.4 UPS jumper installed to operate without REPO • To operate connected to a normally-closed (NC) REPO connection, the jumper is not installed, and the connection is wired to a remote switch. Figure 6.5 UPS wired to NC remote switch Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 51 To operate connected to a normally-open (NO) REPO connection, the jumper and the NO switch must be installed as shown in the figure. Figure 6.6 UPS with jumper installed and wired to NO remote switch Vertiv | Liebert GXT4 Installer/User Guide |...
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  • Page 53: Maintenance

    • Disconnect charging source prior to connecting or disconnecting battery terminals. • If the battery kit is damaged in any way or shows signs of leakage, contact your Vertiv™ representative immediately. • Handle, transport and recycle batteries in accordance with local regulations.
  • Page 54: Battery Replacement Procedures

    UPS is always in a restricted access location (such as a rack or server closet). Contact your local dealer or Vertiv™ representative to obtain the pricing of the appropriate replacement battery pack. CAUTION: Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to the instructions.
  • Page 55: Battery Charging

    6. Unpack the new internal battery pack. Take care not to destroy the packing. Compare the new and old internal battery pack to make sure they are the same type and model. If so, proceed with 7. If they are different, stop and contact your Vertiv™ representative, or Technical Support.
  • Page 56: Precautions

    Check if the UPS is faulty: Is the Fault Indicator On? Is the UPS sounding an alarm? • Check if the UPS is operating in Bypass mode: Normally, the UPS operates in Normal Mode. If it is operating in Bypass Mode, stop and contact your local Vertiv™ representative or Technical Support. •...
  • Page 57 18. Close the output circuit breaker on the rear of the UPS (see 2.5 on page 15). 19. Move the bypass breaker on the rear of the UPS back to the INVERTER position (see 2.5 on page 15). Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 58 21. Press the On button on the front panel one time to return the UPS to Normal Mode operation (see Operation and display panel on page 33). NOTE: The power module restraint lever must be fully engaged for the UPS to operate in Normal Mode. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 59: Troubleshooting

    (on 1 second and off 1 second) as an alert. Press any button to exit the alert mode. If no correction attempt is performed on the UPS, the LCD back light will flash again until the UPS fault is corrected. Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 60: Audible Alarm

    Check load level indicator and reduce the load on the UPS. battery Batteries may not be able to Replace batteries. Contact your local dealer, Vertiv™ representative or Technical Support for backup time hold a full charge due to age replacement battery kit.
  • Page 61 When reporting a UPS issue to Vertiv™, include the UPS model and serial number. These are located in several places for your ease of location: • on the top panel (rack mount orientation) • the left side (tower orientation) •...
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  • Page 63: Specifications

    Re-Enable Bypass Operation If input voltage returns to within ±10% of nominal output voltage Disable Bypass Operation When the input frequency prevents synchronous operation Environmental Operating Temp, °F (°C) 32 to 104 (0 to 40) Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 64 Output AC Parameters Factory Default VAC (2) L6-20R and (2) L6-30R on 12" (300mm) cords Output Connections (on PD-L630 power distribution box) Frequency 50Hz or 60Hz, Nominal Waveform Sinewave Duration Inverter Will Support Rated Load Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 65 10.3 x 18.4 x 7 9.5 x 23.9 x 12.2 Shipping (262 x 602 x 310) (262 x 467 x 178) (242 x 607 x 310) Weight lb (kg) Unit 75.8 (34.4) 45.4 (20.6) 71.1 (32.3) Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 66 2 x 6 x 12V x 9.0 AH 2 x 10 x 12V x 9.0AH 2 x 12 x 12V x 9.0 AH Battery Mfr., Part # CSB UPS12460F2; CSBHR1234WF2 Backup Time See Table 9.8 on page 69 Environmental Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 67 (1) L14- Block 3W + G (L-L-N- (4) L6-20R Power (2) L6-20R (2) L6-30R (2) L5-30R (2) L6-30R (2) L6-20R (2) L6-20R Connection (1) L6-30R *PD2-L630 is only compatible with the GXT4-6000RTL630 UPS model Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 68 Custom Connector 3W + G(L-L-N-G) to UPS Connection Output Power (4) L5-20R (2) L6-20R (4) IEC320-C19 (2) IEC320-C19 (2) IEC309-32A (2) L14-30R (12) IEC320-C13 Connections (4) 5-15/20R (2) L6-30R (4) IEC320-C13 (8) IEC320-C13 (4) IEC320-C13 Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 69 PERCENT OF CABINETS CAPACITY 5 KVA 6 KVA 8 KVA 10 KVA 6 KVA (L630) Internal Battery 100% Internal Battery + 1 External Battery Cabinet 100% Internal Battery + 2 External Battery Cabinets 100% Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 70 6 KVA 8 KVA 10 KVA 6 KVA (L630) Internal Battery + 3 External Battery Cabinets 100% Internal Battery + 4 External Battery Cabinets 100% 1108 Internal Battery + 5 External Battery Cabinets 100% Vertiv | Liebert GXT4 Installer/User Guide |...
  • Page 71: Auto-Learning Battery Run Times

    If all conditions are not met, the run time calculation will not be modified. If the configuration program is used to change the number of battery cabinets, then the values in the battery above table will be restored. This will override any value that is auto-learned. Vertiv | Liebert GXT4 Installer/User Guide |...
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  • Page 73: Appendices

    Liebert product. Please call or e-mail us: Technical support: e: liebert.upstech@vertivco.com p: 1-800-222-5877 menu option 1 Monitoring support: e: liebert.monitoring@vertivco.com p: 1-800-222-5877 menu option 2 Warranty support: e: microups.warranty@vertivco.com p: 1-800-222-5877 menu option 3 Vertiv | Liebert GXT4 Installer/User Guide |...
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  • Page 76 VertivCo.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA © 2017 Vertiv Co. All rights reserved. Vertiv and the Vertiv logo are trademarks or registered trademarks of Vertiv Co. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness herein, Vertiv Co.

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