Hoshizaki KM-1301SWH/3 Instruction Manual
Stackable crescent cuber
Hide thumbs
Also See for KM-1301SWH/3:
- Service manual (113 pages) ,
- Instruction manual (34 pages) ,
- Manual (2 pages)
Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Hoshizaki KM-1301SWH/3
Summary of Contents for Hoshizaki KM-1301SWH/3
- Page 1 Hoshizaki Hoshizaki America, Inc. Stackable Crescent Cuber Models KM-1301SAH/3, SWH/3, SRH/3 KM-1601SAH/3, SWH/3, SRH/3 KM-1900SAH/3, SWH/3, SRH/3 KM-2100SWH3, SRH3 KM-2500SWH3, SRH3 INSTRUCTION MANUAL “A Superior Degree of Reliability” www.hoshizaki.com Issued: 6-25-2014...
- Page 2 Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, send an e-mail message, or write to the Hoshizaki Technical Support Department for assistance. Phone: 1-800-233-1940; (770) 487-2331 Fax: 1-800-843-1056;...
-
Page 3: Table Of Contents
IMPORTANT This manual should be read carefully before the appliance is installed and operated. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use and maintenance of the appliance. Retain this manual for any further reference that may be necessary. CONTENTS Important Safety Information .................... - Page 4 III. Maintenance ........................39 A. Maintenance Schedule ....................39 B. Cleaning and Sanitizing Instructions ................40 1. Cleaning Procedure ....................40 2. Sanitizing Procedure - Following Cleaning Procedure ........... 42 IV. Preparing the Icemaker for Periods of Non-Use ............. 43 V.
- Page 5 Intentionally Left Blank...
-
Page 6: Important Safety Information
Important Safety Information Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property. WARNING Indicates a hazardous situation which could result in death or serious injury. - Page 7 WARNING, continued • Children should be properly supervised around the appliance. • Do not climb, stand, or hang on the appliance or allow children or animals to do so. Serious injury could occur or the appliance could be damaged. • Do not use combustible spray or place volatile or flammable substances near the appliance.
-
Page 8: Specifications
HI-467PSI LO-230PSI HI-427PSI LO-230PSI HI-467PSI LO-230PSI Refrigerant 404A 3 LB. 15.4 OZ. 404A 2 LB. 2.4 OZ. 404A Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-14F: 10 LB. 5.8 OZ. Three Phase Model Number KM-1301SAH3 KM-1301SWH3 KM-1301SRH3 AC Supply Voltage... -
Page 9: Km-1601S_H/3
HI-467PSI LO-230PSI HI-427PSI LO-230PSI HI-467PSI LO-230PSI Refrigerant 404A 3 LB. 12.5 OZ. 404A 2 LB. 6.8 OZ. 404A Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-22F: 22 LB. 15 OZ. Three Phase Model Number KM-1601SAH3 KM-1601SWH3 KM-1601SRH3 AC Supply Voltage... -
Page 10: Km-1900S_H/3
HI-467PSI LO-230PSI HI-427PSI LO-230PSI HI-467PSI LO-230PSI Refrigerant 404A 4 LB. 10.1 OZ. 404A 3 LB. 1.4 OZ. 404A Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-22F: 21 LB. 7.7 OZ. Three Phase Model Number KM-1900SAH3 KM-1900SWH3 KM-1900SRH3 AC Supply Voltage... -
Page 11: Km-2100S_H3
20 AMPS Ampacity Design Pressure HI-427PSI LO-230PSI HI-467PSI LO-230PSI Refrigerant 404A 3 LB. 404A Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-22F: 16 LB. 2 OZ. 5. KM-2500S_H3 Three Phase Model Number KM-2500SWH3 KM-2500SRH3 AC Supply Voltage 208-230/60/3 208-230/60/3 Compressor 230V 12.2RLA 105LRA... -
Page 12: Dimensions/Connections
B. Dimensions/Connections Units: mm [in.] 1. Air-Cooled Models (SAH/3) Rear Side Model Shown: KM-1301SAH KM-1301SAH/3 KM-1900SAH/3 KM-1601SAH/3 Model Shown: KM-1301SAH A 695 [27-3/8] 925 [36-3/8] B 643 [25-3/8] 873 [34-3/8] Bottom C 115 [4-1/2] 130 [5-1/8] Model Shown: KM-1301SAH NOTICE •... -
Page 13: Water-Cooled Models (Swh/3)
2. Water-Cooled Models (SWH/3) Units: mm [in.] Rear Side KM-1301/1601/1900/2100SWH/3 Model Shown: KM-1301SWH KM-1301SWH/3 KM-1601SWH/3 KM-1900SWH/3 KM-2500SWH3 KM-2100SWH3 Model Shown: KM-1301SWH A 695 [27-3/8] 695 [27-3/8] 925 [36-3/8] 925 [36-3/8] B 643 [25-3/8] 643 [25-3/8] 873 [34-3/8] 873 [34-3/8] Rear... -
Page 14: Remote Models (Srh/3)
3. Remote Models (SRH/3) Units: mm [in.] Rear Side Model Shown: KM-1301SRH KM-1301SRH/3 KM-1601SRH/3 KM-1900SRH/3 KM-2500SRH3 KM-2100SRH3 Model Shown: KM-1301SRH A 695 [27-3/8] 695 [27-3/8] 925 [36-3/8] 925 [36-3/8] Bottom B 643 [25-3/8] 643 [25-3/8] 873 [34-3/8] 873 [34-3/8] C 115 [4-1/2] 115 [4-1/2] 130 [5-1/8] 130 [5-1/8]... -
Page 15: Remote Condenser Unit Urc-14F (Use With Km-1301Srh/3)
4. Remote Condenser Unit URC-14F (use with KM-1301SRH/3) Units: mm [in.] Units: mm [in.] NOTICE Allow 24" (61 cm) clearance at front and rear for proper air circulation and ease of maintenance and/or service should they be required. Rear URC-14F Heat of Rejection Icemaker AT 90°F (32°C) Model... -
Page 16: Installation And Operating Instructions
II. Installation and Operating Instructions WARNING • The appliance must be installed in accordance with applicable national, state, and local codes and regulations. • Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage. -
Page 17: How To Remove Panels
• NOTICE! Remote models must be connected to an appropriate remote condenser unit. The remote condenser units listed below are recommended. Connection to a different remote condenser unit will void the warranty unless Hoshizaki approves a different remote condenser unit for your specific application. For further details, contact your local Hoshizaki distributor. -
Page 18: Setup
(bin accessory) to the bottom of the ice storage bin. 2) Position the dispenser unit/ice storage bin in its permanent location. 3) If required, install an adapter kit or top kit. Contact your local Hoshizaki distributor for recommendations. 4) Level the dispenser unit/ice storage bin in both the left-to-right and front-to-rear directions. -
Page 19: Bin Control Installation
2. Bin Control Installation NOTICE Before operating the icemaker, the bin control must be installed. Failure to properly install the bin control could result in ice backup and icemaker damage. a) KM-1301/1601S_H/3 1) Install the bin control thermostat as follows: a. - Page 20 g. Remove the 2 screws from the lower part of the thermostat bracket (plastic) and use them to attach the thermostat extension bracket (stainless) to the thermostat bracket (plastic). See Fig. 5. Thermostat Extension Bracket (stainless) Thermostat Bracket (plastic) Thermostat Bulb Attachment (plastic) Fig.
-
Page 21: B) Km-1900/2100/2500S_H/3
Thumbscrews Hole Fig. 6 If a Hoshizaki B-800, B-900, or B-1150 ice storage bin is used: g. Put aside the "Z" bracket; it is not needed with the ice storage bins listed above. h. Remove the 2 screws from the lower part... -
Page 22: Installation Of Upper Unit
If a Hoshizaki B-1300, B-1500, B-1650, or non-Hoshizaki ice storage bin is used: g. Remove the 2 screws securing the thermostat bulb attachment (plastic) to the thermostat extension bracket (stainless). Use the 2 screws to attach the "Z" bracket (plastic) to the thermostat extension bracket (stainless). - Page 23 8) Remove the bin control thermostat assembly from the shipping hook by lifting it up and shifting it to the right. 9) Remove the thermostat bulb attachment (plastic) of the upper unit from the thermostat extension bracket (stainless). 10) Carefully remove the thermostat bulb from the thermostat bulb attachment (plastic) of the upper unit.
-
Page 24: Electrical Connection
E. Electrical Connection WARNING For All Models • Electrical connection must be hard-wired and must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or damage. •... - Page 25 KM-1301S_H3 KM-1601S_H3 KM-1601S_H KM-1301S_H KM-1900S_H3 KM-1900S_H KM-2100S_H3 KM-2500S_H3 WARNING WARNING ELECTRICAL CONNECTION ELECTRICAL CONNECTION THIS UNIT MUST BE GROUNDED THIS UNIT MUST BE GROUNDED Failure to properly ground or wire Failure to properly ground or wire this unit could result in death, this unit could result in death, serious injury, or severe damage to serious injury, or severe damage to the icemaker.
-
Page 26: Water Supply And Drain Connections
• External filters, strainers, or softeners may be required depending on water quality. Contact your local Hoshizaki Certified Service Representative or local Hoshizaki distributor for recommendations. • A plumbing permit and services of a licensed plumber may be required in some areas. -
Page 27: Icemaker
1. Icemaker Icemaker Water Minimum Icemaker Icemaker Drain Minimum Icemaker Condensation Supply Inlet Water Supply Line Size Outlet Drain Line Size Drain Outlet 1/2" Female Pipe 3/8" Nominal ID 3/4" Female Pipe 3/4" Nominal 3/8" OD Hard Thread (FPT) Copper Water Tubing or Thread (FPT) ID Hard Pipe or Tube... -
Page 28: Water-Cooled Condenser
2. Water-Cooled Condenser a) Connection to an Open Drain System Condenser Water Minimum Condenser Condenser Drain Minimum Condenser Supply Inlet Water Supply Line Size Outlet Drain Line Size 1/2" Female Pipe 3/8" Nominal ID Copper 3/8" Female Pipe 3/8" Nominal ID Hard Pipe Thread (FPT) Water Tubing or Equivalent Thread (FPT) - Page 29 b) Connection to a Closed Loop System Condenser Water Minimum Condenser Condenser Minimum Condenser Supply Inlet Water Supply Line Size Return Outlet Return Line Size 1/2" Female Pipe 3/8" Nominal ID Copper 3/8" Female Pipe 3/8" Nominal ID Copper Thread (FPT) Water Tubing or Equivalent Thread (FPT) Water Tubing or Equivalent...
-
Page 30: Installation Of Remote Condenser Unit
G. Installation of Remote Condenser Unit WARNING • Installation of remote condenser unit must be performed by properly trained and EPA-certified service personnel. • The remote condenser unit must be installed in accordance with applicable national, state, and local codes and regulations. •... -
Page 31: Checks Before Installation
Mixing of refrigerants will result in improper operation and possible damage to the refrigeration system. Line Set Size and Refrigerant Charge Line Set Line Set Greater than 66' (20 m) Hoshizaki Up to 66' (20 m) Maximum 100' (30.5 m) Remote Hoshizaki Condenser... -
Page 32: Line Set Installation
5. Line Set Installation Precharged factory line sets, available as optional equipment from Hoshizaki America, are recommended. For details, see "II.G.5.a) Factory Line Set Installation." Field fabricated line sets are allowed. For details, see "II.G.5.b) Field Fabricated Line Set Installation."... - Page 33 2) Insulate the two copper tubes separately. 3) Install Parker quick connect couplings on each end. OS-QUICK, a universal quick connect coupling kit available as optional equipment from Hoshizaki America, is recommended. NOTICE! Before brazing, remove the Schrader valve core from the access port.
- Page 34 7) Connect the refrigerant lines to the appropriate male fittings on the remote condenser unit first and then at the icemaker. Make a proper connection as follows: a. Remove the protective covers from the male fitting and female coupling. b. Apply Polyol Ester (POE) refrigerant oil or Parker Super O Lube to the entire male fitting, including O-ring, diaphragm, and threads, before making the connection.
-
Page 35: Electrical Connection
6. Electrical Connection WARNING • Electrical connection must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or damage. • To reduce the risk of electric shock, make all remote condenser unit connections before connecting the icemaker power supply. -
Page 36: Stacking Remote Condenser Unit
3) Install a ground wire from the icemaker fan motor junction box to the remote condenser unit junction box. Use wire of an appropriate gage and outdoor rating. 4) Install line and neutral wires from the fan motor leads in the icemaker fan motor junction box to the leads in the remote condenser unit junction box. -
Page 37: Final Checklist
H. Final Checklist WARNING CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the dispenser unit/ice storage bin. 1) Is the icemaker level? 2) Is the icemaker in a site where the ambient temperature is within 45°F to 100°F (7°C to 38°C) and the water temperature within 45°F to 90°F (7°C to 32°C) all year around? 3) All models except KM-1601SAH/3: Is there at least 6"... -
Page 38: Startup
I. Startup WARNING All parts are factory-adjusted. Improper adjustments may adversely affect safety, performance, component life, and warranty coverage. NOTICE • If the icemaker is turned off, wait for at least 3 minutes before restarting the icemaker to prevent damage to the compressor. •... -
Page 39: Maintenance
III. Maintenance The appliance must be maintained in accordance with the instruction manual and labels provided. Consult with your local Hoshizaki Certified Service Representative about maintenance service. WARNING • Only qualified service technicians should service the appliance. • To reduce the risk of electric shock, do not touch the control switch with damp hands. -
Page 40: Cleaning And Sanitizing Instructions
CLOSED Cleaning and Sanitizing Operation Icemaking Operation (allows solution flow to the inside of the evaporator) 1. Cleaning Procedure 1) Dilute Hoshizaki "Scale Away" with warm water. Refer to the table. Model Scale Away Warm Water KM-1601 and Smaller 27 fl. oz. (800 ml) 5 gal. - Page 41 6) Replace the drain plug in its correct position. Be careful not to cross thread it. 7) In bad or severe water conditions, clean the float switch assembly as described below. Otherwise, continue to step 8. a. Disconnect the vent tube and the flush tube from the top of the float switch, then remove the float switch assembly.
-
Page 42: Sanitizing Procedure - Following Cleaning Procedure
2. Sanitizing Procedure - Following Cleaning Procedure 1) Dilute a 5.25% sodium hypochlorite solution (chlorine bleach) with warm water. Refer to the table. 5.25% Sodium Hypochlorite Model Warm Water Solution (Chlorine Bleach) KM-1601 and Smaller 2.5 fl. oz. (74 ml) 5 gal. -
Page 43: Preparing The Icemaker For Periods Of Non-Use
IV. Preparing the Icemaker for Periods of Non-Use NOTICE • When storing the icemaker for an extended time or in sub-freezing temperatures, follow the instructions below to prevent damage. • To prevent damage to the water pump seal, do not leave the control switch in the "WASH"... - Page 44 3) Open the condenser water supply line drain valve. If connected to a closed loop system, also open the condenser return line drain valve. 4) Attach a compressed air or carbon dioxide supply to the condenser water supply line drain valve. 5) Open the water regulating valve by using a screwdriver to pry up on the spring retainer underneath the spring.
-
Page 45: Disposal
V. Disposal The appliance contains refrigerant and must be disposed of in accordance with applicable national, state, and local codes and regulations. Refrigerant must be recovered by properly certified service personnel. - Page 46 HOSHIZAKI AMERICA, INC. 618 Hwy. 74 S., Peachtree City, GA 30269 USA TEL (770) 487-2331 FAX (770) 487-3360 www.hoshizaki.com 1A3553-010...