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SERVICE MANUAL
DUMPER
10TFT, 9TFT, 9TST
EN - 9813/5350 - ISSUE 2 - 01/2018
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 2018 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator's Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator's Manual. You must
understand and follow the instructions in the
Operator's Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator's
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator's Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator's Manual immediately if it is lost, damaged
or becomes unreadable.
Contents
01 - Machine
06 - Body and Framework
09 - Operator Station
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
24 - Brake System
25 - Steering System
27 - Driveline
30 - Hydraulic System
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
78 - After Sales

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Table of Contents
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Summary of Contents for jcb 10TFT

  • Page 1 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. SERVICE MANUAL Do not operate the machine without an Operator's Manual, or if there is anything on the machine you do not understand.
  • Page 2 Notes: 9813/5350-2 Find manuals at https://best-manuals.com...
  • Page 3 Spine Cards SERVICE MANUAL SERVICE MANUAL Volume 1 Volume 2 10TFT, 9TFT, 9TST 10TFT, 9TFT, 9TST EN 9813/5350 EN 9813/5350 SERVICE MANUAL SERVICE MANUAL Volume 3 Volume 4 10TFT, 9TFT, 9TST 10TFT, 9TFT, 9TST EN 9813/5350 EN 9813/5350 9813/5350-2 Find manuals at https://best-manuals.com...
  • Page 4 Notes: 9813/5350-2 Find manuals at https://best-manuals.com...
  • Page 5: Table Of Contents

    01 - Machine Contents Page No. Acronyms Glossary ............................ 01-2 01-03 Safety 01-03-03 Safety - Yours and Others ....................01-3 01-03-06 Safety Warnings ....................... 01-4 01-03-09 General Safety ......................... 01-5 01-03-12 Maintenance Safety ......................01-6 01-03-18 Operating Safety ......................01-8 01-03-21 Worksite Safety ......................
  • Page 6: Acronyms Glossary

    Acronyms Glossary Parts Identification List ROPS Roll-Over Protective Structure 9813/5350-2 2017-11-16 Find manuals at https://best-manuals.com...
  • Page 7 01 - Machine 03 - Safety 03 - Safety Contents Page No. 01-03-03 Safety - Yours and Others ....................01-3 01-03-06 Safety Warnings ....................... 01-4 01-03-09 General Safety ......................... 01-5 01-03-12 Maintenance Safety ......................01-6 01-03-18 Operating Safety ......................01-8 01-03-21 Worksite Safety ......................
  • Page 8 Notes: 01 - 2 9813/5350-2 01 - 2 Find manuals at https://best-manuals.com...
  • Page 9: Safety

    They inform you of potential hazards and how to avoid them. If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings.
  • Page 10: Safety Warnings

    01 - Machine 03 - Safety 06 - Safety Warnings 06 - Safety Warnings Introduction In this manual there are safety notices. Each notice starts with a signal word. The signal word meanings are given below. The signal word 'DANGER' indicates a hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 11: General Safety

    Keep long hair restrained. Remove altered in any way which could affect or invalidate its rings, watches and personal jewellery. compliance. For advice consult your JCB dealer. Alcohol and Drugs It is extremely dangerous to operate machinery when under the influence of alcohol or drugs.
  • Page 12: Maintenance Safety

    Repairs pressure must be discharged by a JCB dealer, as the sudden release of the hydraulic fluid or gas may If your machine does not function correctly in cause serious injury or death.
  • Page 13 Chemicals Certain seals and gaskets (e.g. crankshaft oil seal) on JCB machines contain fluoroelastomeric materials such Viton®, FluorelTM Technoflon®.
  • Page 14: Operating Safety

    Before doing any job not covered in this manual, find Parking out the correct procedure. Your local JCB distributor will be glad to advise you. An incorrectly parked machine can move without an operator. Follow the instructions in the Operator's Fuel Manual to park the machine correctly.
  • Page 15 01 - Machine 03 - Safety 18 - Operating Safety Electrical Power Cables Hands and Feet You could be electrocuted or badly burned if you get Keep your hands and feet inside the machine. the machine or its attachments too close to electrical When using the machine, keep your hands and feet power cables.
  • Page 16: Worksite Safety

    01 - Machine 03 - Safety 21 - Worksite Safety 21 - Worksite Safety An applicable worksite organisation is required in order to minimise hazards that are caused by restricted visibility. The worksite organisation is a Introduction collection of rules and procedures that coordinates the machines and people that work together in WARNING You or others can be killed or seriously the same area.
  • Page 17: Risk Assessment

    If you are unsure of the suitability of the machine for • Are any other machines or persons likely to be a specific task, contact your JCB dealer who will be in or to enter the area while operations are in pleased to advise you.
  • Page 18: Maintenance Positions

    27 - Maintenance Positions Introduction the machine are correctly attached. Engage the park brake, remove the ignition key, disconnect (For: 10TFT, 9TFT) the battery. WARNING A machine can sink into soft ground. Never work under a machine on soft ground.
  • Page 19: About This Manual

    01 - Machine 06 - About this Manual 06 - About this Manual Contents Page No. 01-06-00 General ........................... 01-15 01-06-03 Model and Serial Number ....................01-16 01 - 13 9813/5350-2 01 - 13...
  • Page 20 Notes: 01 - 14 9813/5350-2 01 - 14...
  • Page 21: General

    00 - General 00 - General Introduction Information in this manual conforms to a standard List). These headings are assigned numerical JCB service manual format. The format uses section identification references. headings taken from a PIL (Parts Identification Table 1. Example...
  • Page 22: Model And Serial Number

    01 - Machine 06 - About this Manual 03 - Model and Serial Number 03 - Model and Serial Number Introduction This manual provides information for the following model(s) in the JCB machine range: Model From: 10TFT GRN1313 GRN1313 HRN3737...
  • Page 23: Description

    01 - Machine 09 - Description 09 - Description Contents Page No. 01-09-12 Main Component Locations ................... 01-19 01-09-15 Service Point Locations ....................01-20 01 - 17 9813/5350-2 01 - 17...
  • Page 24 Notes: 01 - 18 9813/5350-2 01 - 18...
  • Page 25: Main Component Locations

    01 - Machine 09 - Description 12 - Main Component Locations 12 - Main Component Locations Introduction (For: 10TFT, 9TFT) Figure 3. A ROPS (Roll-Over Protective Structure) B Seat C Engine compartment cover D Tyres E Steps F Skip G Hand rails...
  • Page 26: Service Point Locations

    01 - Machine 09 - Description 15 - Service Point Locations 15 - Service Point Locations Introduction Engine Compartment Figure 4. A Engine oil dipstick B Engine oil filler cap Figure 5. A Coolant expansion tank Hydraulic System Figure 6. A Hydraulic filler dipstick B Hydraulic return line filter 01 - 20...
  • Page 27 01 - Machine 09 - Description 15 - Service Point Locations Fuel System Battery Isolator Figure 7. Figure 8. A Fuel filter cap A Battery isolator on position B Battery isolator off position Brake System Figure 9. A Brake fluid reservoir cap B Brake fluid reservoir 01 - 21 9813/5350-2...
  • Page 28 01 - Machine 09 - Description 15 - Service Point Locations Gearbox Figure 10. A Gearbox dipstick (powershift shown) 01 - 22 9813/5350-2 01 - 22...
  • Page 29 01 - Machine 09 - Description 15 - Service Point Locations Batteries Figure 11. A Batteries 01 - 23 9813/5350-2 01 - 23...
  • Page 30 01 - Machine 33 - Cleaning 33 - Cleaning Contents Page No. 01-33-00 General ........................... 01-25 01 - 24 9813/5350-2 01 - 24...
  • Page 31 01 - Machine 33 - Cleaning 00 - General 00 - General Introduction WARNING When using cleaning agents, solvents Introduction ............ 01-25 or other chemicals, you must adhere to Preparation ............ 01-26 the manufacturer's instructions and safety precautions. CAUTION To avoid burning, wear personal protective equipment when...
  • Page 32 01 - Machine 33 - Cleaning 00 - General Preparation Notice: The engine and other components could be damaged by high pressure washing systems. Special precautions must be taken if the machine 1. Make the machine safe. Stop the machine and is to be washed using a high pressure system.
  • Page 33 06 - Body and Framework Contents Page No. Acronyms Glossary ............................ 06-2 06-00 Body and Framework 06-00-00 General ..........................06-3 06-03 Chassis 06-03-00 General ..........................06-7 06-03-36 Upper Crossmember ...................... 06-10 06-03-37 Lower Crossmember ...................... 06-12 06-06 Moveable Panel and Cover 06-06-00 General ...........................
  • Page 34 Acronyms Glossary Engine Control Module FOPS Falling Object Protective Structure ROPS Roll-Over Protective Structure Vehicle Identification Number 9813/5350-2 2017-09-21...
  • Page 35 06 - Body and Framework 00 - Body and Framework 00 - Body and Framework Contents Page No. 06-00-00 General ..........................06-3 06 - 1 9813/5350-2 06 - 1...
  • Page 36 Notes: 06 - 2 9813/5350-2 06 - 2...
  • Page 37 06 - Body and Framework 00 - Body and Framework 00 - General 00 - General Technical Data Technical Data ..........06-3 (For: 10TFT, 9TFT) Check (Condition) ..........06-4 Table 3. Description Torque value Rear upper crossmem- 105N·m ber retaining bolts Rear lower crossmem- 105N·m...
  • Page 38 06 - Body and Framework 00 - Body and Framework 00 - General Check (Condition) Protective Structure) mounting bolts undamaged and in position. 5. Make sure that the ROPS/FOPS mounting bolts Check the Machine Body and Structure are tightened to the correct torque setting. 1.
  • Page 39 06 - Body and Framework 03 - Chassis 03 - Chassis Contents Page No. 06-03-00 General ..........................06-7 06-03-36 Upper Crossmember ...................... 06-10 06-03-37 Lower Crossmember ...................... 06-12 06 - 5 9813/5350-2 06 - 5...
  • Page 40 Notes: 06 - 6 9813/5350-2 06 - 6...
  • Page 41: General

    06 - Body and Framework 03 - Chassis 00 - General 00 - General Introduction Introduction ............06-7 The chassis is the underpart of the vehicle or Health and Safety ........... 06-8 machine, consisting of the frame on which the body or cab is mounted.
  • Page 42 06 - Body and Framework 03 - Chassis 00 - General Health and Safety CAUTION This component is heavy. It must only be removed or handled using a suitable lifting method and device. 06 - 8 9813/5350-2 06 - 8...
  • Page 43 06 - Body and Framework 03 - Chassis 00 - General Component Identification Figure 12. A Front chassis B Rear chassis 06 - 9 9813/5350-2 06 - 9...
  • Page 44: Upper Crossmember

    06 - Body and Framework 03 - Chassis 36 - Upper Crossmember 36 - Upper Crossmember Figure 15. Remove and Install (For: 10TFT, 9TFT) Remove 1. Make the machine safe. Refer to: PIL 01-03-27. 2. Isolate the battery. C Bolts 2 Refer to: PIL 33-03.
  • Page 45 06 - Body and Framework 03 - Chassis 36 - Upper Crossmember Figure 18. F Lifting equipment G Upper crossmember Install 1. The installation procedure is the opposite of the removal procedure. Additionally do the following step. 2. Tighten the bolts 2 to the correct torque value. Table 4.
  • Page 46: Lower Crossmember

    06 - Body and Framework 03 - Chassis 37 - Lower Crossmember 37 - Lower Crossmember Remove and Install (For: 10TFT, 9TFT) CAUTION This component is heavy. It must only be removed or handled using a suitable lifting method and device. Remove 1.
  • Page 47 06 - Body and Framework 06 - Moveable Panel and Cover 06 - Moveable Panel and Cover Contents Page No. 06-06-00 General ........................... 06-15 06-06-06 Engine Compartment ..................... 06-16 06-06-10 Transmission Compartment ................... 06-19 06 - 13 9813/5350-2 06 - 13...
  • Page 48 Notes: 06 - 14 9813/5350-2 06 - 14...
  • Page 49 06 - Body and Framework 06 - Moveable Panel and Cover 00 - General 00 - General Introduction Access panels provide easy access to the machine major components test and service points and other parts which require routine testing, servicing, adjusting, replacement or repair.
  • Page 50 06 - Engine Compartment 06 - Engine Compartment Open and Close Open and Close ..........06-16 (For: 10TFT, 9TFT) Remove and Install ........06-17 WARNING The engine has exposed rotating parts. Switch off the engine before working in the engine compartment. Do not use the machine with the engine cover open.
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