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SERVICE MANUAL
VM117, VM137
EN - 9813/3300 - ISSUE 1 - 09/2015
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 2015 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator's Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator's Manual. You must
understand and follow the instructions in the
Operator's Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator's
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator's Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator's Manual immediately if it is lost, damaged
or becomes unreadable.
Contents
01 - Machine
06 - Body and Framework
09 - Operator Station
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
24 - Brakes
25 - Steering System
27 - Driveline
30 - Hydraulic System
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
78 - After Sales

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Table of Contents
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Summary of Contents for jcb VM117

  • Page 1 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. SERVICE MANUAL Do not operate the machine without an Operator's Manual, or if there is anything on the machine you do not understand.
  • Page 2 Notes: 9813/3300-1 Find manuals at https://best-manuals.com...
  • Page 3 Spine Cards SERVICE MANUAL SERVICE MANUAL Volume 1 Volume 2 VM117, VM137 VM117, VM137 EN 9813/3300 EN 9813/3300 SERVICE MANUAL SERVICE MANUAL Volume 3 Volume 4 VM117, VM137 VM117, VM137 EN 9813/3300 EN 9813/3300 9813/3300-1 Find manuals at https://best-manuals.com...
  • Page 4 Notes: 9813/3300-1 Find manuals at https://best-manuals.com...
  • Page 5: Table Of Contents

    01 - Machine Contents Page No. 01-03 Safety 01-03-03 Safety - Yours and Others ....................01-3 01-03-06 Safety Warnings ....................... 01-4 01-03-09 General Safety ......................... 01-5 01-03-12 Maintenance Safety ......................01-6 01-03-18 Operating Safety ......................01-8 01-03-21 Worksite Safety ......................01-10 01-03-24 Risk Assessment ......................
  • Page 6 Notes: 9813/3300-1 2015-08-28 Find manuals at https://best-manuals.com...
  • Page 7 01 - Machine 03 - Safety 03 - Safety Contents Page No. 01-03-03 Safety - Yours and Others ....................01-3 01-03-06 Safety Warnings ....................... 01-4 01-03-09 General Safety ......................... 01-5 01-03-12 Maintenance Safety ......................01-6 01-03-18 Operating Safety ......................01-8 01-03-21 Worksite Safety ......................
  • Page 8 Notes: 01 - 2 9813/3300-1 01 - 2 Find manuals at https://best-manuals.com...
  • Page 9: Safety

    They inform you of potential hazards and how to avoid them. If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings.
  • Page 10: Safety Warnings

    01 - Machine 03 - Safety 06 - Safety Warnings 06 - Safety Warnings Introduction In this manual and on the product, there are safety notices. Each notice starts with a signal word. The signal word meanings are given below. The signal word 'DANGER' indicates a hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 11: General Safety

    Keep long hair restrained. Remove altered in any way which could affect or invalidate its rings, watches and personal jewellery. compliance. For advice consult your JCB dealer. Alcohol and Drugs It is extremely dangerous to operate machinery when under the influence of alcohol or drugs.
  • Page 12: Maintenance Safety

    People can be killed or injured on systems incorporating accumulators, the system if these precautions are not taken. pressure must be discharged by a JCB dealer, as the sudden release of the hydraulic fluid or gas may Repairs cause injury.
  • Page 13 01 - Machine 03 - Safety 12 - Maintenance Safety Chemicals Certain seals and gaskets (e.g. crankshaft oil seal) on JCB machines contain fluoroelastomeric materials such Viton®, FluorelTM Technoflon®. Fluoroelastomeric materials subjected high temperatures produce highly corrosive hydrofluoric acid. This acid can severely burn.
  • Page 14: Operating Safety

    Before doing any job not covered in this manual, find Parking out the correct procedure. Your local JCB distributor will be glad to advise you. An incorrectly parked machine can move without an operator. Follow the instructions in the Operator's Fuel Manual to park the machine correctly.
  • Page 15 01 - Machine 03 - Safety 18 - Operating Safety Electrical Power Cables Hands and Feet You could be electrocuted or badly burned if you get Keep your hands and feet inside the machine. the machine or its attachments too close to electrical When using the machine, keep your hands and feet power cables.
  • Page 16: Worksite Safety

    01 - Machine 03 - Safety 21 - Worksite Safety 21 - Worksite Safety An applicable worksite organisation is required in order to minimise hazards that are caused by restricted visibility. The worksite organisation is a Introduction collection of rules and procedures that coordinates the machines and people that work together in WARNING You or others can be killed or seriously the same area.
  • Page 17: Risk Assessment

    If you are unsure of the suitability of the machine for • Are any other machines or persons likely to be a specific task, contact your JCB dealer who will be in or to enter the area while operations are in pleased to advise you.
  • Page 18: Maintenance Positions

    01 - Machine 03 - Safety 27 - Maintenance Positions 27 - Maintenance Positions Introduction Introduction ............ 01-12 Make the machine safe before you start a Health and Safety .......... 01-13 maintenance procedure. 1. Park the machine on solid, level ground. Figure 2.
  • Page 19 01 - Machine 03 - Safety 27 - Maintenance Positions Health and Safety WARNING Maintenance must be done only by suitably qualified and competent persons. Before doing any maintenance make sure the machine is safe, it must be correctly parked on solid, level ground.
  • Page 20 Notes: 01 - 14 9813/3300-1 01 - 14...
  • Page 21 06 - Body and Framework Contents Page No. Acronyms Glossary ............................ 06-2 06-06 Access Cover 06-06-00 General ..........................06-3 06-06-03 Battery ..........................06-4 06-06-06 Engine Compartment ....................... 06-6 06-06-39 Cab/Canopy ........................06-8 06-30 Pivot Pins 06-30-00 General ........................... 06-11 06-33 Articulated Joint 06-33-00 General ...........................
  • Page 22 Acronyms Glossary FOPS Falling Object Protective Structure Product Identification Number ROPS Roll-Over Protective Structure 9813/3300-1 2015-08-21...
  • Page 23 06 - Body and Framework 06 - Access Cover 06 - Access Cover Contents Page No. 06-06-00 General ..........................06-3 06-06-03 Battery ..........................06-4 06-06-06 Engine Compartment ....................... 06-6 06-06-39 Cab/Canopy ........................06-8 06 - 1 9813/3300-1 06 - 1...
  • Page 24 Notes: 06 - 2 9813/3300-1 06 - 2...
  • Page 25 06 - Body and Framework 06 - Access Cover 00 - General 00 - General Introduction Access panels provide easy access to the machine major components test and service points and other parts which require routine testing, servicing, adjusting, replacement or repair. Before you operate the machine, make sure that all of the access panels are in their operation position and secure.
  • Page 26 06 - Body and Framework 06 - Access Cover 03 - Battery 03 - Battery Introduction The battery box is installed on the right side of the a dosing control unit, fuses and a battery isolator rear chassis. The battery box consists of a battery, switch.
  • Page 27 06 - Body and Framework 06 - Access Cover 03 - Battery Figure 4. Battery Seal Lock Battery isolator switch Fuse link box Dosing control unit Engine pod fuse box 06 - 5 9813/3300-1 06 - 5...
  • Page 28 06 - Body and Framework 06 - Access Cover 06 - Engine Compartment 06 - Engine Compartment Introduction Open 3. Use the ignition key to unlock the cover. 4. Use the handle to release the latch. Open the 1. Make the machine safe. cover, it is supported on a gas strut.
  • Page 29 06 - Body and Framework 06 - Access Cover 06 - Engine Compartment Close 1. Pull the cover down using the cable. 2. Make sure the cover is closed correctly. 3. Use the ignition key to lock the cover. 06 - 7 9813/3300-1 06 - 7...
  • Page 30 06 - Body and Framework 06 - Access Cover 39 - Cab/Canopy 39 - Cab/Canopy Introduction Cab/Canopy 2. Stop the engine and remove the ignition key. 3. Use the ignition key to unlock the cover. Open 4. Use the handle to release the latch. Open the 1.
  • Page 31 06 - Body and Framework 06 - Access Cover 39 - Cab/Canopy Close 1. Push the cover to close. 2. Make sure the cover is closed correctly with the latch. 3. Use the ignition key to lock the cover. 06 - 9 9813/3300-1 06 - 9...
  • Page 32 06 - Body and Framework 30 - Pivot Pins 30 - Pivot Pins Contents Page No. 06-30-00 General ........................... 06-11 06 - 10 9813/3300-1 06 - 10...
  • Page 33 06 - Body and Framework 30 - Pivot Pins 00 - General 00 - General Introduction Introduction ............ 06-11 Pivot pins are a short shaft or pin that supports Remove and Install ........06-12 something that turns. Pivot pins are installed in numerous positions on the machine.
  • Page 34 06 - Body and Framework 30 - Pivot Pins 00 - General Remove and Install Special Tools Description Part No. Qty. Slide Hammer Kit 993/68100 1. Prepare the pivot pin for removal, remove the locking device e.g. pivot pin retaining bolt. 2.
  • Page 35 06 - Body and Framework 33 - Articulated Joint 33 - Articulated Joint Contents Page No. 06-33-00 General ........................... 06-15 06 - 13 9813/3300-1 06 - 13...
  • Page 36 Notes: 06 - 14 9813/3300-1 06 - 14...
  • Page 37 06 - Body and Framework 33 - Articulated Joint 00 - General 00 - General Introduction Introduction ............ 06-15 The articulated joint is a flexible joint which enables Check (Condition) .......... 06-16 two or more sections of a machine that are linked together to allow for greater capacity, flexibility of Disassemble and Assemble ......
  • Page 38 06 - Body and Framework 33 - Articulated Joint 00 - General Check (Condition) Check the articulated joint for signs of cracks or damage, renew the part if necessary. 06 - 16 9813/3300-1 06 - 16...
  • Page 39 06 - Body and Framework 33 - Articulated Joint 00 - General Disassemble and Assemble Raised Machine 10. Remove the remaining five bolts and washers from the bottom of the bearing plate. Never position yourself or any part of your body under a raised machine which is not correctly 11.
  • Page 40 06 - Body and Framework 33 - Articulated Joint 00 - General Figure 8. Bolt Bottom bearing pivot Washer Seal 3 Bearing plate Bearing cone 3 Support washer 1 Bearing cup 3 Disc spring 1 Support Washer 2 Bearing cup 1 Disc spring 2 Bearing cone 1 Bolt...
  • Page 41 06 - Body and Framework 33 - Articulated Joint 00 - General Assemble 20. Install the new seals 1 and 2 onto the drum frame lugs. The bearings in the steering articulation joints are 21. Install the new bearing cones 1 and 2 on the drum designed to be assembled without grease or other frame lugs.
  • Page 42 06 - Body and Framework 49 - Step 49 - Step Contents Page No. 06-49-00 General ........................... 06-21 06 - 20 9813/3300-1 06 - 20...
  • Page 43 06 - Body and Framework 49 - Step 00 - General 00 - General Install 1. Support the step assembly and put it in position Remove and Install against the machine body. CAUTION This component is heavy. It must only 2.
  • Page 44 06 - Body and Framework 63 - Identification Label 63 - Identification Label Contents Page No. 06-63-00 General ........................... 06-23 06-63-03 Machine .......................... 06-24 06-63-06 Engine ..........................06-25 06-63-15 Operator Protective Structure ..................06-26 06 - 22 9813/3300-1 06 - 22...
  • Page 45: General

    06 - Body and Framework 63 - Identification Label 00 - General 00 - General Introduction The machine has identification plates that contain important information relating to the specific machine details, for example VIN or PIN number and engine serial number. These serial numbers can help you identify exactly what equipment has been installed on the machine.
  • Page 46: Machine

    Table 3. Explanation of the PIN Digit Description 1 to 3 World manufacturer identification. For example, JCB = UK Build. 4 to 8 Machine type and model. For example, VM117 = VM117. Random check letter. The check let- ter is used to verify the authenticity of a machine's PIN.
  • Page 47: Engine

    06 - Body and Framework 63 - Identification Label 06 - Engine 06 - Engine The country of manufacturer, engine serial number and year of manufacture of the engine are also stamped on the cylinder block. Refer to Figure 11. Introduction The engine data labels are attached to the cylinder block as shown.
  • Page 48: Operator Protective Structure

    Figure 12. If the machine is used in any application where there is a risk of falling objects then a FOPS must be installed. For further information, contact your JCB dealer. The FOPS has a data plate attached. The data plate indicates what level of protection the structure provides.
  • Page 49 06 - Body and Framework 66 - Tools 66 - Tools Contents Page No. 06-66-00 General ........................... 06-29 06 - 27 9813/3300-1 06 - 27...
  • Page 50 Notes: 06 - 28 9813/3300-1 06 - 28...
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Vm137

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