Apex Tool Group Cleco 80PTHH Instruction Manual
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Apex Tool Group Cleco 80PTHH Instruction Manual

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Instruction Manual
P2124BA/EN
2014-06
80PTHH
Pulse shut-off nutsetter
For additional product information visit our website at http://www.apexpowertools.eu

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Summary of Contents for Apex Tool Group Cleco 80PTHH

  • Page 1 Instruction Manual P2124BA/EN 2014-06 80PTHH Pulse shut-off nutsetter For additional product information visit our website at http://www.apexpowertools.eu...
  • Page 2 H – Hydraulics Disclaimer: Apex Tool Group reserves the right to modify, supplement or improve the document or the product without prior announcement. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group.

  • Page 3: Table Of Contents

    Contents Safety Warnings and notes..................... 5 Basic requirements for safe working practices............6 Operator training ......................6 Personal protective equipment..................7 Designated use ......................7 Noise and vibrations....................7 Items supplied Product description Operation and functional elements................8 Options ........................9 Before initial operation Air supply........................
  • Page 4 10.2 Dimensions 80PTHHA… in mm ................40 10.3 Performance Data ..................... 40 10.4 Ambient conditions ....................41 Service Disposal P2124BA/EN 2014-06 P2124BA-EN_2014-06_80PTHHIVZ.fm, 03.07.2014...

  • Page 5: Safety

    Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! Potentially hazardous situation for health and safety. If this warning is not observed, death or serious injury may occur.

  • Page 6: Basic Requirements For Safe Working Practices

    Always carry out assembly according to Chapter 9 Spare parts, page 29.   Use only accessory parts authorized by Apex Tool Group (see product catalog).  Adjust the torque using the provided hex wrench only. Never use an angular wrench.

  • Page 7: Personal Protective Equipment

    Safety Personal protective equipment • Wear protective goggles to protect against sprays of metal splinters and fluids. • Wear gloves to protect against skin irritation in case of direct contact with oil. Danger of injury by being wound up in and caught by machinery •...

  • Page 8: Items Supplied

    Items supplied Items supplied Check shipment for transit damage and ensure that all items have been supplied: 1 80PTHH 1 This instruction manual 1 Declaration of Conformity 1 Hex wrench (WAF 2) Product description Operation and functional elements 80PTHHA… Alternative position 80PTHH…...

  • Page 9: Options

    Before initial operation Item. Designation Connection for evaluation electronics TVP100, Start button Reserve oil, see 6.2 Fill reserve oil, page 16 Suspension bail Hex wrench (WAF 2), order no. 935490 Options Order no. 934918 Protective sleeve Signal connection kit Order No. 937450PT – 80PTHH… for evaluation elec- Order No.

  • Page 10: Change Air Inlet: Top / Bottom (Only On 80Pthha)

    Before initial operation Device Explanation Regulator To attain constant work results, the working pressure must be kept constant for every individual tool. Lubricator Compressed air requires a small amount of oil and is orientated to the air consumption of the tool. Calculate the time (T) between two drops of oil and make the ...

  • Page 11: Setting Up The Tool

    Before initial operation 4.3.1 Testing  Fully open exhaust air throttle anti- clockwise.  Check speed at output drive: Clockwise rotation 3,500 ±500 rpm Anticlockwise rotation 6,000 ±500 rpm. Setting up the tool The tool must be configured for the desired rundown. 4.4.1 Setting the torque CAUTION!
  • Page 12 Before initial operation 1. Hold the output drive firmly. 2. Carefully push the hex wrench (WAF 2) through the hole of the pistol grip housing until Torque it reaches the torque adjustment screw 3. Turn the torque adjustment screw and roughly set the required torque, see Abb.

  • Page 13: Troubleshooting

    Troubleshooting 4.4.3 Measuring the torque We recommend carrying out a static torque measurement by retightening the screwed joint. When carrying out a dynamic measurement using a transducer adapter, also carry out a static test on the screwed joint, for example with a torque wrench (electronic). Troubleshooting Error Possible causes...
  • Page 14 Troubleshooting Empty side P2124BA/EN 2014-06 2123b_1_5_en_ bedingt.fm, 03.07.2014...

  • Page 15: Maintenance

    Maintenance Maintenance CAUTION! Danger of injury due to unintentional activation – before service, disconnect the tool from the compressed air supply. Service schedule Regular service reduces operating faults, repair costs and downtime. Maintenance Rundowns Measures interval 100.000  Check the suspension bail for functional safety. Check the air hose for wear.

  • Page 16: Fill Reserve Oil

    6.1, "Maintenance plan" V1 = 100,000 Number of rundowns after which a maintenance measure is pre- V2 = 500,000 scribed by Apex Tool Group. V3 = 1,000,000 1.8 seconds Specific rundown time, measured in life and endurance tests. 2 seconds Actual rundown time, depending on the hardness of the joint.
  • Page 17 Maintenance Align both ends as shown in the picture (internal equalization hole is opened).   To avoid air pockets, fill the filling hole full of oil.  Position the injector so that it has a sealing effect and add reserve oil until distance X for spacer <B2>...

  • Page 18: Complete Oil Filling

    Maintenance Complete oil filling If no more pulses are generated, or if the pulse unit has been removed and refitted, the pulse unit must be completely refilled with oil: Oil order No. 925715, ESSO-UNIVIS HVI26, approx. 2 liters, temperature 20 ±5 °C ...
  • Page 19 Maintenance Uncouple the pulse unit and unscrew the Position the injector so that it has a sealing   adapter. effect and add reserve oil until distance X for spacer <B2> is achieved.  To avoid air pockets, fill the filling hole full of oil. ...
  • Page 20 Maintenance Empty side P2124BA/EN 2014-06 2123c_Wartung_en_bedingt.fm, 03.07.2014...

  • Page 21: Disassembly Instructions

    Disassembly instructions Disassembly instructions <…> Please refer to 9 Spare parts, page 29 und 9 Spare parts, page 29 Remove motor unit 7.1.1 Remove actuating ring P2124BA/EN 2014-06 2123d_Reparatur_en_bedingt.fm, 03.07.2014...
  • Page 22 Disassembly instructions 7.1.2 Remove shut-off P2124BA/EN 2014-06 2123d_Reparatur_en_bedingt.fm, 03.07.2014...

  • Page 23: Remove Throttle Valve

    Disassembly instructions Changing blades Changing bearings / rotor <C3> <C3> <C2> <61> <54> <60> <55> <C1> <59> <C1> <56> <59> <55> Remove throttle valve Spring force! SW 3/8" P2124BA/EN 2014-06 2123d_Reparatur_en_bedingt.fm, 03.07.2014...

  • Page 24: Remove Pulse Unit

    Assembly instructions Remove pulse unit WAF 1/2" CAUTION! Skin irritation in case of direct contact with oil. Wear protective gloves. <D> CAUTION! Hydraulic blade is under spring pressure! Wear protective goggles. <65> NOTE Permitted only if filling is guaranteed with oil filling device, see 6.2 Fill reserve oil, page 16.
  • Page 25 Assembly instructions 8.1.1 Install rotor cover <54> <C8> <55> <59> Base <C4> <C5> 0.02 <C4> <C6> 0.03 <C5> <C7> 0.04 <C6> 0.05 <C7> 1. Press <59> in with <C4>, see X. Thickness gauge = 0.05 mm max. 2 mm 2. Examine Y with thickness gage. If dimension > Y, step 1 with support <C5>, <C6>, <C7> repeat. <C8>...
  • Page 26 Assembly instructions 8.1.2 Install shut-off P2124BA/EN 2014-06 2123d_Reparatur_en_bedingt.fm, 03.07.2014...
  • Page 27 Assembly instructions 8.1.3 Install actuating ring P2124BA/EN 2014-06 2123d_Reparatur_en_bedingt.fm, 03.07.2014...

  • Page 28: Install Pulse Unit

    Assembly instructions Install pulse unit NOTE To prevent damage, lubricate the gaskets and O-rings using grease (order no. 914392) before assembly. 8.2.1 Assembling the hydraulic blades <97> <93> <98> <93> <F1> <F1> <97> <95> <94> <96> (2×) (2×) Size 1/2" <F2>...

  • Page 29: Spare Parts

    Spare parts Spare parts NOTE Only Cleco original spare parts should ever be used. Using other parts could lead to inferior performance and increased maintenance requirements. If non-original spare parts are installed, the tool manufacturer is entitled to declare all warranty obligations for null and void. We would be glad to prepare a special quote for you for spare and wear parts.

  • Page 30: Pistol Grip 80Pthh

    Spare parts Pistol grip 80PTHH… Adhesive, order no. 914860 Grease, order no. 914392 P2124BA/EN 2014-06 2124e_Ersatzteile_en.fm, 03.07.2014...
  • Page 31 Spare parts 1)Order no. 2)Quantity 3) Part of motor service kit K1, order no. 936253PT 4)Dimensions P2124BA/EN 2014-06 2124e_Ersatzteile_en.fm, 03.07.2014...

  • Page 32: Pistol Grip 80Pthha

    Spare parts Pistol grip 80PTHHA… Adhesive, order no. 914860 Grease, order no. 914392 P2124BA/EN 2014-06 2124e_Ersatzteile_en.fm, 03.07.2014...
  • Page 33 Spare parts 1)Order no. 2)Quantity 3) Part of motor service kit K1, order no. 936253PT 4)Dimensions P2124BA/EN 2014-06 2124e_Ersatzteile_en.fm, 03.07.2014...

  • Page 34: Motor Unit

    Spare parts Motor unit See 8.1.1 Install rotor cover, page 25 See 8.1.2 Install shut-off, page 26 P2124BA/EN 2014-06 2124e_Ersatzteile_en.fm, 03.07.2014...
  • Page 35 Spare parts 1)Order no. 2)Quantity 3) Part of motor service kit K1, order no. 936253PT 4)Dimensions P2124BA/EN 2014-06 2124e_Ersatzteile_en.fm, 03.07.2014...

  • Page 36: Pulse Unit

    Spare parts Pulse unit Tightening torque, see 8.2 Install pulse unit, page 28 For disassembly, note the position of the balls in the control disc. Reassemble balls in the same position. P2124BA/EN 2014-06 2124e_Ersatzteile_en.fm, 03.07.2014...
  • Page 37 Spare parts 1)Order no. 2)Quantity 3) Part of hydraulic service kit K2, order no. 936212 4)Dimensions Order no. <84> <93> <116> <117> <118> <119> <120> 80PTHH354 936046 935600 – – – – – 80PTHHA354 80PTHH35Q 936047 935961 903231 935634 935648 935649 935651 80PTHHA35Q...

  • Page 38: Equipment Order List

    Spare parts Equipment order list 1)Order no. P2124BA/EN 2014-06 2124e_Ersatzteile_en.fm, 03.07.2014...

  • Page 39: Technical Data

    Technical data Technical data 10.1 Dimensions 80PTHH… in mm 1/2" WAF 2.5 7/16" Abb. 10-1 P2124BA/EN 2014-06 2124f_TechnDaten_en.fm, 03.07.2014...
  • Page 40 Technical data 10.2 Dimensions 80PTHHA… in mm 10.3 Performance Data Order no. Recommended Idling Air consumption torque range speed Ft-lbs (Nm) /min (m3/min) min. max. lbs. (kg) Idling Pulses 80PTHH354 3.09 (1.40) 80PTHH35Q 3.20 (1.45) 36.9 6,000 Anticlockwise 0.20 0.55 (50) (80) 3,500 Clockwise...
  • Page 41 Permissible relative humidity 25…90%, non-condensing Service NOTE In the event of repairs, send the complete 80PTHH to Apex Tool Group! Repairs may only be carried out by authorized personnel. Opening the tool will invalidate the warranty. Disposal CAUTION! Injuries and environmental damage from improper disposal.
  • Page 42 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA...

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