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SINGLE MAST NET CLIMBER
INSTALLATION MANUAL
Safety Checklist after first assembly
● Test intervals of Safety: 6 months
● Test Component and contents:
1. Removing the reticulated system:
- Check of removing condition each rope
- Screwing the turn buckle and conversion the turnbuckle
in anchors plate(see for this workstep turnbuckle assembly)
2. Abrasion condition of rope:
- Checking of all rope surface
- Strengthned of rope: Coating on the surface
3. Attachment condition of the anchors plate and turnbuckle
4. Screwing condition of all bolt
5. Galvanizing condition of the steel component:
- Protection of steel component from corrosion.
● Measure
In case of the appearance the defect detail is
repaired usually within 3 days after checking.
GSWEB PLAYGROUND EQUIPMENT
1046-3, Najeon-ri, Saengnim-myeon, Gimhae-si
Gyeongsangnam-do, 621-821, Republic Of Korea
Tel) +82. 55. 326. 9096~7
Fax) +82. 55. 326. 9022
E-mail) gswebinfo@chol.com
Web site) www.gsweb21.com
GSWeb Playground Equipment
By Lappset Group Oy
MODEL NO.
200202/ 220202
GS-W1002-1
1
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Summary of Contents for LAPPSET GSWeb GS-W1002-1
- Page 1 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 INSTALLATION MANUAL GS-W1002-1 Safety Checklist after first assembly ● Test intervals of Safety: 6 months ● Test Component and contents: 1. Removing the reticulated system: - Check of removing condition each rope...
- Page 2 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 INSTALLATION & MAINTENANCE INSTRUCTIONS GS-W1002-1 Features This series is a pyramid-style climbing structure made of steel-loaded Nylon cables and comes protected against UV. GS Web uses the highest steel content and the strongest connection...
- Page 3 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Safety area and Fall Height zone GS-W1002-1 Safety area The requirements for space and safety clearances are taken from BS-EN 1176-1/ ASTM-F1487/ CSA Z614 The use zone for stationary play equipment shall extend no less than 72 in.(1830mm) from all sides of the play structure.
- Page 4 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Foundation Information GS-W1002-1 Foundation Please refer to GS-W1002-1 drawing for installation dimension Pole Figure-4: Foundation section view Level Line Finished ground Finished Grade surface layer Figure-3 : Excavate enough...
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Page 5: Foundation Layout
By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Foundation Layout GS-W1002-1 Figure -5: Footing and anchor plate layout Position anchor plate on concrete footing " " [CF] 'L" anchor hole Front edge of anchor plate must be installed 4" (100mm) from the edge of concrete footing. - Page 6 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Concrete Foundation GS-W1002-1 Assemble wooden support frames * 4 frames (39-½" / 1000mm L x 35-½" / 900mm W x 27-½" / 700mm H) 7-⅞" 7-⅞" 1 frame (27-½" / 700mm L x 27-½" / 700mm W x 31-½" / 800mm H) 7-⅞"...
- Page 7 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Concrete Footing GS-W1002-1 [Concrete] Pour concrete* into wooden support frame until flush to top edge Allow 3-5 days for concrete to cure before proceeding to next step. [concrete footing work] *Concrete is to be wet concrete with minimum 25 MPA / 3500PSI.
- Page 8 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Remove Wood Support Frame GS-W1002-1 Remove wood support frame from dry concrete blocks After concrete has cured enough, remove frames and replace soil around the footings to subgrade level...
- Page 9 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Anchor Plate Assembly GS-W1002-1 (a) Anchor Plate Figure-9: Concreted blocks - Clean threads of "L"-Anchors (b) Post plate (b) Post plate (a) Anchor Plate Figure-10: Attach Anchor plate to footing with flat washer, locking washer and nut.
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Page 10: Post Assembly
By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Post Assembly GS-W1002-1 Post Assembly Insert Post following nylon string STEP-2 STEP-1 Nylon string Figure-12: Insert Post Figure-11: Find Nylon String following Nylon string NOTE: Remove string prior to placing cap on post. - Page 11 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Joint Post and Cap with U-BoltAttaching Cap to Post GS-W1002-1 Place Cap on Post Thread the mast through the net’s center (per diagrams below, or following factory-installed guide string). Press the cap (already attached to the top of the net) into the mast’s top end.
- Page 12 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Safety rope Fixing GS-W1002-1 Safety Cable Attaching Attach safety cable to anchor plates (A) (B) (C) as shown in Figure 16. Figure-17: Safety cable Assembly After successfully preparing the net...
- Page 13 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Standing the net GS-W1002-1 It is strongly recommended that 5-7 workers or a machine be used to lift the net into place. [Working Process] Figure-18: Centre Post Figure-19:...
- Page 14 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Stand Net up GS-W1002-1 After standing up the Net, Attach remaining safety rope and Turnbuckles Figure-21: Loosen Turnbuckle: all the way (about 100mm), leaving only 4 or 5 threads...
- Page 15 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Attaching Turnbuckle to Anchor Plates GS-W1002-1 Anchor plate + Turnbuckle Figure-23: Turnbuckle assembly M22 X L110 H/T Bolt Figure-22: Tightening Turnbuckles NOTE: Make sure post is level before tightening and remains level during process.
- Page 16 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Tensioning & Maintenance information GS-W1002-1 Maintenance information Please tighten rope with Turnbuckle properly. If you tighten the net too much, it may cause damage. It is also recommended that subsequent checks on tension should be carried out at monthly intervals and adjusted as required.
- Page 17 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 PARTS LIST GS-W1002-1 1: main post 7: H/T bolt,nut washer 2: multi compound rope 8: U-bolt,nut,washer 3: post cap 9: main post plate 4: turn buckle 10: L-anchor bolt,nut,washer...
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Page 18: Maintenance
By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Maintenance GS-W1002-1 A weekly check of the activity net is recommended to ensure that no acts of vandalism have damaged the rope. Periodic checks on tension will assist in the durability of the product. - Page 19 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Maintenance GS-W1002-1 A. General safety measures On the playground there should be a sign(pictogram) giving the following information: a) general emergency telephone number; b) telephone number to contact maintenance personnel;...
- Page 20 By Lappset Group Oy MODEL NO. SINGLE MAST NET CLIMBER 200202/ 220202 Maintenance GS-W1002-1 C. Routine maintenance To reduce accidents, the owner or operator should ensure that an appropriate routine maintenance schedule is established, implemented and maintained. This should take into account local conditions and the manufacturer's instructions that can affect the necessary inspection frequency.
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