Repair Safety Considerations - Carrier Pro-Dialog Plus 30HZ Installation, Operation And Maintenance Instructions

NOTE: The unit must never be left shut down with the
liquid line valve closed, as liquid refrigerant can be trapped
between this valve and the expansion device. (This valve
is situated on the liquid line before the filter drier box.)
During any handling, maintenance and service operations
the engineers working on the unit must be equipped with
safety gloves, glasses, shoes and protective clothing.
Never work on a unit that is still energized.
Never work on any of the electrical components, until the
general power supply to the unit has been cut using the
disconnect switch(es) in the control box(es).
If any maintenance operations are carried out on the unit,
lock the power supply circuit in the open position ahead
of the machine.
If the work is interrupted, always ensure that all circuits
are still deenergized before resuming the work.
ATTENTION: Even if the unit has been switched off, the
power circuit remains energized, unless the unit or circuit
disconnect switch is open. Refer to the wiring diagram for
further details. Attach appropriate safety labels.
Protection of electronic boards: If the boards need to be
handled wear anti-static gloves to avoid exposing the elec-
tronic components to a destructive voltage. Only unpack
the boards from their anti-static bag when they need to be
installed.
Once a year check that the high-pressure safety switch is
correctly connected and that it cuts out at the correct value.
Operating checks:
IMPORTANT INfORMATION REgARDINg ThE
REfRIgERANT USED:
• This product contains fluorinated greenhouse gas
covered by the Kyoto protocol.
Refrigerant type: R-407C
global Warming Potential (gWP): 1653
Periodic inspections for refrigerant leaks may be
required depending on European or local legislation.
Please contact your local dealer for more information.
• During the life-time of the system, inspection and tests
must be carried out in accordance with national
regulations.
The information on operating inspections given in
annex C of standard EN 378-2 can be used if no
similar criteria exist in the national regulations.
Safety device checks (annex C6 – EN 378-2):
• The safety devices must be checked on site once a year
for safety devices (high-pressure switches), and every
five years for external overpressure devices (safety
valves).
• Check manual "30hZ/hZV Pro-Dialog Plus control"
for a detailed explanation of the high-pressure switch
test method.
• At least once a year thoroughly inspect the protection
devices (valves). If the machine operates in a corrosive
environment, inspect the protection devices more
frequently.
• Regularly carry out leak tests and immediately
repair any leaks.

1.4 - Repair safety considerations

All installation parts must be maintained by the personnel in
charge, in order to avoid material deterioration and injuries
to people. Faults and leaks must be repaired immediately.
The authorized technician must have the responsibility to
repair the fault immediately. Each time repairs have been
carried out to the unit, the operation of the safety devices
must be re-checked.
If a leak occurs or if the refrigerant becomes polluted (e.g.
by a short circuit in a motor) remove the complete charge
using a recovery unit and store the refrigerant in mobile
containers.
Repair the leak detected and recharge the circuit with the
total R-407C charge, as indicated on the unit name plate.
Only charge liquid R-407C refrigerant at the liquid line
(see chapter "Refrigerant charge").
Ensure that you are using the correct refrigerant type
before recharging the unit (see unit name plate).
Charging any refrigerant other than the original charge
type will impair machine operation and can even lead to
a destruction of the compressors.
Do not use oxygen to purge lines or to pressurize a machine
for any purpose. Oxygen gas reacts violently with oil,
grease, and other common substances.
Never exceed the specified maximum operating pressures.
Verify the allowable maximum high- and low-side test
pressures by checking the instructions in this manual and
the pressures given on the unit name plate.
Do not use air for leak testing. Use only refrigerant or dry
nitrogen.
Do not unweld or flamecut the refrigerant lines or any
refrigerant circuit component until all refrigerant (liquid
and vapour) has been removed from chiller. Traces of
vapour should be displaced with dry air nitrogen. Refrige-
rant in contact with an open flame produces toxic gases.
The necessary protection equipment must be available,
and appropriate fire extinguishers for the system and the
refrigerant type used must be within easy reach.
Do not siphon refrigerant.
Avoid spilling liquid refrigerant on skin or splashing it
into the eyes. Use safety goggles. Wash any spills from the
skin with soap and water. If liquid refrigerant enters the
eyes, immediately and abundantly flush the eyes with
water and consult a doctor.
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