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Summary of Contents for Steris RELIANCE 200
- Page 1 UNCRATING/INSTALLATION INSTRUCTIONS ® RELIANCE 200/250 GLASSWARE WASHER (01/30/02) P-920010-163 Rev. 1...
- Page 2 AND HOLD STERIS HARMLESS FROM ANY AND ALL CLAIMS, LIABILITY, DAMAGES, OR EXPENSES DUE TO PERSONAL INJURIES, INCLUDING DEATH, TO EMPLOYEES OF CUS- TOMER AND STERIS AND TO THIRD PARTIES AND FOR PROPERTY DAMAGE TO THE EXTENT CAUSED BY THE WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY OF CUSTOMER.
- Page 3 Once installed, equipment operation should be tested by a qualified service technician prior to your usage of the equipment. If STERIS supervision is desired, for installing and starting up this equipment, contact your local STERIS representative. ®...
- Page 4 STERIS representatives can provide information regarding Annual Maintenance Agreements. STERIS carries a complete line of accessories for use in this equipment. A STERIS representative will gladly review these with you. Sales and Service...
- Page 5 The Reliance 200 and 250 Glassware Washers meet the appli- Certification cable requirements of the following standards: Underwriters Laboratories (UL) Standard 3101, as certified by ITS Testing Laboratories, Inc., and Canadian Standards Association (CSA), CAN/CSA 22.2 No 1010.1. Governing Directive for the affixing of the CE mark: Machinery Directive 98/37/EEC.
- Page 6 This page intentionally left blank Introduction P-920010-163 Uncrating/Installation Instructions...
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Page 7: Table Of Contents
UNCRATING INSTRUCTIONS ......2-1 Crate ................2-1 Tools ................2-3 Open Crate and Remove Skid ........2-5 Reliance 200 Glassware Washer ......2-5 Reliance 250 Glassware Washer ......2-9 Door Manual Safety Latches ........2-11 Service Access Panels ..........2-13 INSTALLATION INSTRUCTIONS ..... 3-1 Technical Specifications .......... - Page 8 This page intentionally left blank Table of Contents P-920010-163 Uncrating/Installation Instructions...
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Page 9: Listing Of Warnings, Cautions
LISTING OF WARNINGS, CAUTIONS AND SYMBOLS The following is a listing of the safety precautions which must be observed when uncrating and installing this equipment. WARNINGS indicate the potential for danger to personnel and CAUTIONS indicate the potential for damage to equipment. These precautions are repeated where applicable throughout the instructions. WARNING - PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: When moving the unit, use a forklift or pallet truck. - Page 10 WARNING – CHEMICAL BURN/EYE INJURY HAZARD: Wear gloves and eye protection when using a chemical product. Avoid contact with eyes or skin. If spilled or splashed, flush with water for 15 minutes. If swallowed, DO NOT induce vomiting. Administer an alkali with plenty of water. Seek medical attention immediately. Detergents are caustic and can cause adverse effects to exposed tissues.
- Page 11 Symbol Definition Symbols Tip 'n Tell Indicator Maximum Shipping and Storing Temperature Maximum Humidity Level This Way Up Do Not Stack Fragile Keep Dry Amperage Rating of the Unit Voltage Rating of the Unit Alternating Current Power Rating of the Unit Frequency of the Unit Phase of the Unit Wear Safety Gloves...
- Page 12 Symbol Definition Electrostatic Sensitive Device Attention. Refer to Manual for Further Instructions Fuse Identification Skin Corrosion Hazard. Consult MSDS for Hazards Listing. Lubricate Squeeze Tubes with Lubricating Oil. IMPORTANT: To prevent damage to piping and recirculation components during storage and transportation, an anti-freeze solution has been put in the recirculation system.
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Page 13: Uncrating Instructions
» Crate This section contains information on how to uncrate and install the unit. Check the packing list to be sure that all the crates have arrived. If a crate is missing, contact your local STERIS representative. Reliance ® 200 Glassware Washer (Figure 2-1.) •... - Page 14 Bands Tip Indicator Bands Skid Figure 2-1. Reliance 200 Glassware Washer Crate Tip Indicator Skid Ref.:920-009-958 Figure 2-2. Reliance 250 Glassware Washer Crate P-920010-163 Uncrating/Installation Instructions Uncrating Instructions...
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Page 15: Tools
» Tools Following is a list of suggested tools required for the installation of the Reliance 200/250 Glassware Washer: • Crow bar • Adjustable wrench • Spirit level • Screwdriver (slotted head and Phillips) • Cutting pliers • Ratchet, 1/2" socket •... - Page 16 Door Control Panel Service Frame Access Panel Detergent Compartment ® Figure 2-3. Reliance 200 Glassware Washer Countertop (Optional) Freestanding Panels (Optional) Utility Connection Door Plates Control Panel Service Detergent Access Panel Compartment ® Figure 2-4. Reliance 200 Glassware Washer (with Optional Freestanding Panels and Countertop) P-920010-163 Uncrating/Installation Instructions Uncrating Instructions...
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Page 17: Open Crate And Remove Skid
HAZARD: When moving the unit, pound will be found higher up in the indicator. use a forklift or pallet truck. If unit has been tipped, contact your STERIS representative to WARNING - PERSONAL INJURY determine if a service technician is required to inspect the AND/OR EQUIPMENT DAMAGE equipment and determine if unit was damaged. - Page 18 CENTER OF GRAVITY CENTER OF GRAVITY Figure 2-5. Center of Gravity Reliance 200 Glassware Washer P-920010-163 Uncrating/Installation Instructions Uncrating Instructions...
- Page 19 IMPORTANT: Unit must come off the skid from the back. Use a cardboard or other protective material to slide unit off the skid. 15. Slide unit off skid. 16. Roll unit close to final installation site. Keep enough work space at the back of unit to connect utilities.
- Page 20 Door Control Panel Detergent Compartment Panel ® Figure 2-6. Reliance 250 Glassware Washer P-920010-163 Uncrating/Installation Instructions Uncrating Instructions...
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Page 21: Reliance 250 Glassware Washer
If unit has been tipped, contact your STERIS representative to WARNING - PERSONAL INJURY determine if a service technician is required to inspect the AND/OR EQUIPMENT DAMAGE equipment and determine if unit was damaged. - Page 22 Figure 2-7. Center of Gravity Reliance 250 Glassware Washer 2-10 P-920010-163 Uncrating/Installation Instructions Uncrating Instructions...
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Page 23: Door Manual Safety Latches
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 NOTE: Door cannot be opened until power is on. - Page 24 Service Access Panel Filter Flat Head Sccrew Figure 2-9. Service Access Panel (Reliance 200 Glassware Washer) Protection Plate Filter Service Access Panel Figure 2-10. Service Access Panel (Reliance 250 Glassware Washer) 2-12 P-920010-163 Uncrating/Installation Instructions Uncrating Instructions...
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Page 25: Service Access Panels
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 Reliance 200 Glassware Washer (see Figure 2-9.) 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 1. - Page 26 This page intentionally left blank 2-14 P-920010-163 Uncrating/Installation Instructions Uncrating Instructions...
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Page 27: Installation Instructions
• Utility service requirements are shown on the Equipment Drawing. • To allow service on unit without shutting off building supply lines, shutoff valves (not by STERIS) should be installed on water lines to unit. Shutoff valves must be capable of being locked in OFF position only. - Page 28 This page intentionally left blank P-920010-163 Uncrating/Installation Instructions Installation Instructions...
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Page 29: Ce Requirements
(ground): - 20 lb.in (2,2 N•m). 5. A disconnect switch (not by STERIS) should be installed in electrical supply line near unit: 40 A (for 230 V, 1 φ units), 30 A (for 208 V, 3 φ, units), 15 A (for 460 V, 3 φ, units). - Page 30 Contactor Box Drain Piping Clips Purified Water Inlet and Hose Hot Water Inlet and Hose Cold Water Inlet and Hose Figure 3-1. Water Supply Connections P-920010-163 Uncrating/Installation Instructions Installation Instructions...
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Page 31: Connect Utilities
NOTE: Always follow local occupational health and safety regula- Connect Utilities tions, as well as electric and plumbing codes for any special requirements that may pertain to the installation of this unit. NOTE: Customer supply piping must be installed as indicated on Equipment Drawing. - Page 32 Contactor Box Main Supply Cord Figure 3-2. Main Supply Cord P-920010-163 Uncrating/Installation Instructions Installation Instructions...
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Page 33: Electrical Connections
NOTE: The white wire is not used. Be sure that it is properly insulated in the junction box. 6. Connect main supply cord to building electrical supply box. Secure main supply cord with a strain relief (not by STERIS). 7. Re-install access panel on contactor box. >> Units Operating on 50 Hz 1. - Page 34 This page intentionally left blank P-920010-163 Uncrating/Installation Instructions Installation Instructions...
- Page 35 NOTE: The blue wire (neutral) is not used. Be sure that it is properly insulated in the junction box. 3. Connect main supply cord to building electrical supply box. Secure main supply cord with a strain relief (not by STERIS). 4. Re-install access panel on contactor box. Installation Instructions...
- Page 36 Printer 25-pin Null Modem Male Printer Adaptor Cable Connection (Pin to Pin) Clip Tie-wrap Cable Frame Control Wires Contactor Control Panel Cover Tie-wraps Control Panel Printer Cable Connection RS 232 Port Printer Cable Figure 3-3. Optional STAR Micronics Dot Matrix Printer - SP312F 3-10 P-920010-163 Uncrating/Installation Instructions...
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Page 37: Optional Printer
A STAR Micronics Dot Matrix Printer (SPF312F) (optional) is avail- Optional Printer able for use with the Reliance 200/250 Glassware Washer (see Figure 3-3). NOTE: For installation of a printer other than the STAR Micronics Dot Matrix Printer (SPF312F), refer to printer manufacturer's documen- WARNING - ELECTRICAL SHOCK tation. - Page 38 Spirit Level Adjustable Caster Locknut Figure 3-4. Level Unit Utility Connection Plate Freestanding Panel Bottom Cutout Figure 3-5. Optional Freestanding Panels 3-12 P-920010-163 Uncrating/Installation Instructions Installation Instructions...
- Page 39 14. Fix cable under frame using remaining tie-wrap. CAUTION - POSSIBLE EQUIPMENT 15. On printer, connect 25-pin null modem adaptor. Tighten screws. DAMAGE: Do not cut printer cable. The whole (105'' [2,667 mm]) length For 200 Glasware Washers: of the printer cable is required 16.
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Page 41: Final Installation
IMPORTANT: If Water treatment units (Purified Water Generator Final Installation System (optional) and/or Water Softener System (optional) have to be installed, refer to Water Treatment Systems Equipment Manual (P-920010-187) before completing final installation of the washer. 1. Push washer to final installation site. >>... - Page 42 Countertop (Optional) Back Brackets Front Brackets Bumpers DETAIL A Bumpers Rear Protection Panel Wheel Floor Anti-Topple Bracket DETAILB Nylon Shoulder Washer Bolt Screw DETAIL C Bumpers Jam Nut Figure 3-6. Countertop (Optional) 3-16 P-920010-163 Uncrating/Installation Instructions Installation Instructions...
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Page 43: Optional Freestanding Panels (200 Model)
Generator and a Water Softener, only two freestanding panels will be required for the three units. NOTE: The Reliance 200/250 Glassware Washer must always be installed against a wall to prevent access to electrical components. Only a qualified technician should have access to electrical compo- nents. - Page 44 Inspection by a qualified STERIS Service Representative. Con- blies can be harmful to stainless tact your STERIS Service Representative for availability and infor- steel. Do not use solvents on mation on this service. Refer to the Maintenance Manual painted surfaces.
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Page 45: Installation Checklist
Disconnect switches (not by STERIS), capable of being locked in OFF position only, installed in electrical supply line near the unit and in compliance with local occupational health and safety regulations, as well as electric and plumbing codes for any special requirements that may pertain to installation of this unit. - Page 46 This page intentionally left blank P-920010-163 Uncrating/Installation Instructions Installation Checklist...
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Page 47: Operational Test
OPERATIONAL TEST Test procedures included in this section should be performed by a Test Procedure STERIS-trained service technician prior to normal operation of the equipment. IMPORTANT: This unit is configured to operate on the following WARNING - ELECTRICAL SHOCK voltages. If your building electrical supply does not meet one of the... - Page 48 Figure 5-2. Control Panel P-920010-163 Uncrating/Installation Instructions Operational Test...
- Page 49 10. Press ON/OFF pushbutton to start the unit (see Figure 5-2). For 4 seconds, display shows: TESTING MEMORY PLEASE WAIT Locking Detergent Plate then STERIS CORP Locking Pin COPYRIGHT (C) 2001 then Feed Line Connector POLLING KEY then Detergent Box...
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Page 50: Priming Procedure
Before starting the operational test, it is necessary to prime the » Priming Procedure detergent pumps. 1. Loosen the two screws under the control cover pane. Remove panel. 2. Press CHANGE VALUES touch pad to enter Supervisor Mode. Display shows: WARNING - FALL HAZARD: To SCROLL TO MODIFY prevent falls, keep floors dry. -
Page 51: Start-Up Test
1. If the optional load-lifting door system is present, test the load- » Start -up Test lifting features as follows (Reliance 200 only): a. Press the DOOR UNLOCK pushbutton to open the wash chamber door. Door should open. b. When door is completely open, press the DOOR UP pushbutton. - Page 52 7. During the PRE-WASH 1 treatment, check that the wash chamber and accessory rotary spray arm assemblies are rotating freely. 8. If rotary spray arm assemblies are rotating too slowly (less of one tour/second), press STOP to interrupt the cycle. Display shows: DRAINING PLEASE WAIT...
- Page 53 Clean supply line strainers if necessary. 26. Reinstall control panel cover. WASHER IS NOW READY FOR NORMAL OPERATION. Contact your local STERIS representative to schedule a demonstration on how to operate the equipment. Refer to the Operator Manual (P-920010-164) for operating instructions.
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