OfiTE HTHP 100 Instruction Manual
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OfiTE HTHP 100 Instruction Manual

Consistometer
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HTHP Consistometer
Model 100 (25,000 PSI, 400°F):
120-00 (Single Cell) / 120-05 (Dual Cell)
Model 120 (40,000 PSI, 600°F):
120-10 (Single Cell) / 120-15 (Dual Cell)
Instruction Manual
Updated 11/15/2011
OFI Testing Equipment, Inc.
11302 Steeplecrest Dr. · Houston, Texas · 77065 · U.S.A.
Tele: 832.320.7300 · Fax: 713.880.9886 · www.ofite.com
©
Ver. 2.3
Copyright OFITE 2011

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Summary of Contents for OfiTE HTHP 100

  • Page 1 Model 120 (40,000 PSI, 600°F): 120-10 (Single Cell) / 120-15 (Dual Cell) Instruction Manual Updated 11/15/2011 Ver. 2.3 OFI Testing Equipment, Inc. 11302 Steeplecrest Dr. · Houston, Texas · 77065 · U.S.A. Tele: 832.320.7300 · Fax: 713.880.9886 · www.ofite.com Copyright OFITE 2011 ©...

  • Page 2: Table Of Contents

    Completing the Test..............23 Maintenance..................24 Cleaning..................24 Potentiometer Calibration ............26 Potentiometer ................28 Troubleshooting ................30 Appendix ..................33 Cell Diagram ................33 Slurry Cup Diagram ..............34 Plumbing Diagram ..............36 OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 3: Intro

    Air/Nitrogen Supply (100 - 150 PSI / 690 - 1,035 kPa) Water Supply for Cooling (40 PSI / 276 kPa) Water Drain 220 Volt, 50/60 Hz, 25 Amp electrical power supply OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 4: Specifications

    Model 100: Maximum Temperature: 400°F (204.4°C) Maximum Pressure: 25,000 PSI (172,375 kPa) Model 120: Maximum Temperature: 600°F (315.5°C) Maximum Pressure: 40,000 PSI (275,800 kPa) OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 5: Components

    Slurry Cup Sleeve #120-502 Molded Diaphragm, Qty: 25 #120-503 Paddle Pin, Qty: 12 #120-504 Pivot Bearing, Qty: 6 #120-505 Pivot Bearing Gasket, Qty: 5 OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 6 Slurry Cup Gasket, Qty: 6 #120-514 Drive Disk Set Screw, 6-32 × 3, Stainless Steel, Qty: 10 #120-520 Paddle Shaft, 9 ⁄ ", Qty: 10 OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 7 1-Amp Fuse, 5 mm × 20 mm, Qty: 5 #122-073 2-Amp Fuse, 5 mm × 20 mm, Qty: 5 #130-75-28 1/16" Allen Key, 1.75" Long, Qty: 2 OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 8 Potentiometer Controller Indicator Pressure Regulator Timer Switches Air Supply Water Supply Fill Cell Thermocouple Receptacle Slurry/Test Cell Switch Thermocouple Port Thread Gland Cell Cap OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 9: Setup

    Replace the cap. Make sure the seal is air tight. Use the sight glass on the side of the reservoir to check the oil level. Reservoir Cap Sight Glass OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 10 Rotate the screw clockwise to decrease the oil flow rate and counter clockwise to increase it. Control Air Line Needle Lubricator OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 11: Chart Recorder

    “100” and press “OK”. 6. At the top of the screen, choose “Archive” and then choose “Local”. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 12 6. Choose the file titled “config” and press “Open”. 7. When the progress bar at the top of the screen stops, the restore process is com- plete. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 13 At this point you will receive a warning message. Click “OK” again. 7. When the file transfer is complete, go to the “File” menu and click “New Chart”. 8. Click “Add Point”. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 14 “Go To” button at the top of the screen. Choose the data point you wish to view and click “OK”. Go To OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 15: Pressure Indicator

    2. Press the “Enter” button until the display reads “1FSH”. 3. Press the up and down arrows to set the high-pressure setpoint. Enter Key Page Key Pressure Indicator OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 16: Temperature Controller

    This value is defaulted to 200°C or 400°F, but can be programmed to differ- ent values. An alarm condition will also occur if the slurry thermocouple is unplugged. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 17 If the alarm condition is resolved, the heater and pressure pump will automatically be turned back OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 18: Potentiometer Indicator

    4. Push the up or down arrow keys to change the setting. 5. After choosing the appropriate setting, press the “Page” key three times to return to the original display. Enter Key Page Key OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 19: Operation

    7. Place the metal o-ring around the threads of the bottom cap. Apply high-temperature grease to the o-ring and cap surface. Screw the cap onto the cup and tighten with the slurry cup tool. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 20 9. Wipe the entire slurry cup clean to ensure that no cement remains on the outside. Pivot Bearing Slurry Cup Tool Slurry Cup Slurry Cup Stand OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 21: Loading The Test Cell

    (provided). Use the lift bail to easily lower the slurry cup and potentiometer into the test cell. Lift Bail Slurry Cup Drive Holes Potentiometer Contacts OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 22 If it is set to “Test Cell”, it will show the temperature of the test cell body, via the Note thermocouple inside the cabinet. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 23 OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 24: Completing The Test

    10. Return the cell cap to the test cell to prevent dust and other material from entering the cell. Close all valves and turn off all switches. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 25: Maintenance

    6. Place a pail or bucket underneath the test cell. Flush the test cell and magnetic drive with mineral oil. Use a soft-bristle brush to remove any debris. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 26 8. Insert the rotor assembly into the drive housing. Press down on the slurry cup table until it falls into place. 9. Replace the cover and gland underneath the test cell before begin- ning another test. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 27: Potentiometer Calibration

    7. Firmly tap the surface of the calibration stand with a pen or the blunt end of a screwdriver to settle the weights and stabilize the potentiometer. Calibration Stand Weight in Groove Plug Wheel OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 28 Note vided by the Consistometer. A 400 g weight corresponds to approximately 100 Bc. Mass (grams) Approximate Voltage 10.75 OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 29: Potentiometer

    4. To install a new calibration spring: a. Remove the contact arm and the shaft-bearing retainer. b. Carefully lift the calibration spring from the potentiometer assembly. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 30 Rotate the center shaft to ensure that the spring does not bind or rub the potentiometer housing. h. Replace the shaft-bearing retainer and calibrate the potentiometer. Contact Arm Shaft-Bearing Retainer Resistor Calibration Spring OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 31: Troubleshooting

    This will be important later when re-installing the filter. 3. Carefully disconnect the pipe from the hex fitting. 4. Remove the filter pieces from the hex fitting. Air Filter Oil Filter OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 32 When full, the oil level in the sight glass should be about 1" from the top. 7. Replace the reservoir cap. Make sure the seal is tight. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 33 (for example: if the temperature alarm is set to 32°F), the unit will always be in an alarm condition. Refer to the documentation for each controller for further instructions. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 34: Appendix

    Sample Thermocouple (#120-208) Cell Cap Test Cell Cooling Jacket Metal O-ring (#120-401) Contact Set (#120-00-097) Cooling Jacket Heater (#120-202) Test Cell Thermocouple Drive Table (#120-147-017) OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 35: Slurry Cup Diagram

    Diaphragm Retaining Ring (#120-508) Paddle (#120-506) Paddle Pin (#120-503) Sleeve (#120-501) Gasket (#120-513) Base (#120-516) Pivot Bearing Gasket (#120-505) Drive Pin (#120-512) Pivot Bearing (#120-504) OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
  • Page 36 Diaphragm Retaining Ring (#120-508) Paddle Pin (#120-503) Paddle (#120-506) Sleeve (#120-501) Gasket (#120-513) Base (#120-516) Pivot Bearing Gasket (#120-505) Drive Pin (#120-512) Pivot Bearing (#120-504) OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

  • Page 37: Plumbing Diagram

    Appendix Plumbing Diagram OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...

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