Self-venting regulators provide extensive pressure control (up to 5,000 psi or 34.5 MPa) Data is available instantly on screen and is automatically converted to Excel spreadsheet format ® OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Caution: Note - This symbol is used to indicate statements in the manual which warn against actions which may cause damage to the equipment during routine service or maintenance. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
(page 38). 10. Disassemble the test cell and remove the hardened cement (page 39). 11. Clean and inspect all of the test cell components. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
12. Disassemble the test cell and clean the cement from the test cell and all other components (page 52). 13. Clean and inspect all of the test cell components for damage or wear. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
8. Open the software and connect using the device manager (page 11). Ensure that the live data on the front panel displays matches the data displayed on the software. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 10
Main Water Supply Valve Cell 1 Power Cell 2 Chill In Chill Drain Water Supply AC Power AC Power SGSM RS-232 Heaters Electronics Ethernet OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 11
Onboard Display Control Knob - Controls the cursor on the Onboard Display. Turn the knob to move the cursor around the screen. Push the knob in to select an option or parameter. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
3. Choose “Options” from the “Edit” menu on the main software screen. 4. Select a folder to save all test data and click “OK”. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Use this option to determine which thermocouple will be used to control the temperature. The “Sample” setting is recommended during testing. The “Bath” setting is recommended during pre-heat. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 14
4. On the Profile tab, select a Test Profile from the list. To create a new Test Profile, click the “Open Builder” button (page 18). 5. Click “Save” OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Use this option to determine which thermocouple will be used to control the temperature. The “Sample” setting is recommended during testing. The “Bath” setting is recommended during pre-heat. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 16
Multiple Conditioning is turned on, the software will trigger a conditioning cycle. Final Strength: When the peak gel strength meets or exceeds this value, the test will end. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 17
Conditioning is turned on. Cond. Speed: The speed (rpm) the bob will turn during conditioning. This field is disabled if Multiple Conditioning is turned on. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 18
4. On the Profile tab, select a Test Profile from the list. To create a new Test Profile, click the “Open Builder” button (page 18). 5. Click “Save” OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
To add a step, click the Temperature or Pressure tab and then click the “Add” button. As you add steps to the test profile, the graph below will change to reflect the new data. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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6. Click the “OK” button to exit the “Setup” screen. The new Temperature Profile will now appear in the “Available Profiles” list on the “Profile” tab. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Main Screen The Info tab shows the test information for each cell. The Profile tab shows a graph of the Test Profile for each cell. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 22
The Chart tab shows a graph of the current test conditions in each cell. The Log Data tab shows the data for the current test in each cell. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
7. Click the Add button to add the Event. 8. To modify an Alert, select it in the list, make your changes, and then click the Update button. 9. Click Save. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
4. Click the Add button to add the Calculated Value. 5. To modify a Calculated Value, select it in the list, make your changes, and then click the Update button. 6. Click Save. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
2. Press the Control Wheel to select a parameter. 3. Turn the Control Wheel to scroll through available values for the param- eter. 4. Press the Control Wheel to select a value. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
This screen does not accept any inputs. Real-Time Data Real-Time Data for a UCA Test Real-Time Data for an SGSM Test OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Conditioning Speed: The speed (rpm) the bob will turn during condition- ing. This field is disabled if Multiple Conditioning is turned on. 4. Select “Save” when done. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
5. To remove a step, select it in the list and select the “REMOVE STEP” but- ton. 6. When you are finished adding steps, select the “SAVE” button. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Pressure: Choose units for cell pressure (psi or MPa). Compressive Strength: Choose units for compressive strength (psi or MPa) Cement Density: Choose either lb/gal or kg/m 2. Select “Apply” when done. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
The list of available tests or calibrations will populate on the right. 3. Choose the item to export. 4. Select “Export”. The file will be saved to the USB drive. Archive OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Utilities screen (Bath or Cell). If the Cell thermocouple is selected, a thermocouple must be connected to the port on the bulkhead to prevent alarms. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
They can be cleaned with a rag or paper towel. Alcohol can also be used if further cleaning is necessary. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 35
A hardened cement plug can only be pushed out of the cell from the top. Top of Cell Taper Bottom of Cell OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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UCA. Fill Gauge 6. Carefully screw the top cell cap into the test cell, just as you did with the bottom cell cap. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Plug the thermocouple into the port on the unit cabinet. 7. Plug the transducer into the port on the unit cabinet. Transducer Thermocouple Port Port Thermocouple ⅝" Filter Supply Line Bulkhead 5/8" ⅝" OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
If the problem persists, remix the slurry and start the test again. To avoid this problem, carefully follow the mixing procedure in API Specification 10. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Use caution. The test cell may contain a small amount of air at high temperature and / or pressure. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
If there is any doubt about the compatibility of a decontamination or cleaning agent, please contact OFITE Technical Support. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
5. Apply more high temperature grease to the o-ring. The o-ring should be inspected for signs of degradation before installing a new o-ring. O-ring OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 42
2. Remove the cell body and bottom cell cap from the vise in preparation for the top cell cap assembly. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 43
Retaining Ring (#120-58-23) (#120-58-38) O-Ring (#123-011) Low Pressure SGSM 8. Apply high temperature grease to the threads, seal ring, o-ring, and the Retaining ring. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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Metal Seal Ring (Cross Section) Retainer Ring O-ring (#120-58-05) (#120-53-31) Lower Backup Ring (#120-53-59) Mounting Adapter (#120-58-04) O-ring and Backup Ring in Proper Alignment OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 45
Top Cell Cap Vane Paddle (#120-53-03) Assembly Thermocouple (#120-53-01) (#120-51-020) Magnet Cover (#120-53-09) Magnet Shaft Assembly SGSM Base (#120-53-010) Low Pressure SGSM OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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25. Screw the bob onto the bob shaft. Hold the shaft in place with the supplied 3/16" combination wrench (#120-53-81) tightening the bob. The bob screws counterclockwise onto the bob shaft with a left-handed thread. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
(bushing, shaft, load cell, etc.). You will need to inspect the SGSM assembly for problems. See page 63 for troubleshooting instructions. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Then continue turning until it tightens completely. Unscrew the top cell cap ⅛ of a turn. This will facilitate disassembly later. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
7. Carefully place the SGSM Head Assembly on top of the test cell. Connect the Head Assembly to the UCA with the supplied Ethernet cable. Thermocouple Filter Supply Line ⅝" ⅝" 5/8" OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
7. Turn the Water Supply valve to “OPERATE”. 8. Set the “HEAT”, “COOL”, and “PRESSURE” switches to “AUTO”. 9. Click or touch the “Start Test” button. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Use caution. The test cell may contain a small amount of air at high temperature and / or pressure. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
When Multiple Conditioning is on, the Interpolated Data will only reflect data collected from the first cycle. Interpolated Data Test Time Trendline Pressure Temperature Static Period Gel Strength Conditioning Period OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Taper bottom. Secure the test cell in a heavy-duty vice. Bottom of Cell OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 54
9. Remove the drive adapter by unscrewing it from the cell cap with a crescent wrench. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 55
18. Using a small chisel, begin chipping at the plug about ½” from the bottom. Be careful not to damage the vanes on the bob. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 56
5. Use a ⅝” wrench to loosen the thermocouple connection and pull it straight up to make sure it pulls clear of the set cement. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 57
13. Remove the cell from the vice. 14. Set the cell upright on a counter with the end labeled “TOP” will be facing up. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 58
If there is any doubt about the compatibility of a decontamination or cleaning agent, please contact OFITE Technical Support. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
8. Plug the power cord back into the UCA. 9. Check the system to ensure it is working again. LED Lights Fuse Housings OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
6. Remove the rupture disk and replace it with a new one. 7. Reconnect the plumbing lines to the ports on the rupture disk housing. Rupture Disk OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
7. Put the filter element back in and screw it back onto the filter housing. Make sure the arrow on the filter is pointing away from the back of the cabinet. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 63
2. Place a paper towel underneath the air filter to prevent water from spray- ing inside the cabinet. 3. Use the paper towel to press the pressure release button to remove water in the line. Air Filter OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Turn off the cooling water able to maintain temperature or The thermocouple is not Plug in the thermocouple the temperature plugged in is cycling uncontrollably OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 65
The thermocouple is bent Replace the thermocouple The hub collar is too low on Screw the collar up until the thermocouple shaft there are 2 threads showing OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 66
Cement has clogged the Clean cement out of the inner surface of the port port OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 67
Inspect the bushings for Bushings may be damaged damage or wear. Replace or worn any damaged or worn components and run the drag check again. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
10. When all steps are complete, you will see the calibration data, including a Pass or Fail. 11. Click the “Save” (software) or “Apply” (onboard) button. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
6. When all steps are complete, you will see the calibration data, including a Pass or Fail. 7. Click the “Save” (software) or “Apply” (onboard) button. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
If the software displays an error message, contact OFITE for support. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 71
11. Click the “Save” (software) or “Apply” (onboard) button. 12. Set the cell pressure to 0 psi (page 31) and set the Pressure switch to “OFF”. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
3. Connect the wire to the torque spring post and thread it over the calibration pulley. Torque Spring Torque Spring Post Calibration Pulley Load Cell OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Page 73
9. When the calibration is complete, click the “Save” or “Apply” button. 10. Remove the calibration pulley assembly and reinstall the tension spring between the base spring post and the torque spring post. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
Local codes may require a Ground Fault Interrupt Circuit (GFIC). Repair or replace a damaged or worn cord immediately. When in doubt, consult an OFITE technician. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
In the event that OFITE is requested to provide customized research and development for the buyer, OFITE shall use its best efforts but makes no guarantees to the buyer that any products will be provided. OFITE makes no other warranties or guarantees to the buyer, either express or implied,...
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