Page 1
A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS USE AND MAINTENANCE MANUAL - ENGLISH - ORIGINAL INSTRUCTIONS AIRO is a division of TIGIEFFE SRL Via Villa superiore, 82 - 42045 Luzzara (RE) ITALY- +39-0522-977365 - +39-0522-977015 WEB: www.airo.com 078.20.UEM-EN...
Page 2
Revision date Description of revision • 2019-12 First issue. • Working diagram with jib angular excursion updated. 2020-09 • Overall dimensions corrected. • Hydraulic diagram and wiring diagram updated. • 2021-01 Updated further to new model A18 JRTE PLUS. Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 2...
Tigieffe thanks you for purchasing a product of its range and invites you to read this manual. Here you can find all the necessary information for a correct use of the purchased machine; therefore, you are advised to follow the instructions carefully and to read the manual thoroughly.
Page 4
Overload red warning light (ZE) ........................ 39 5.1.4.10.6. Reached outreach limit red warning light (ZF) ................... 39 5.1.5. Anti-trapping system “AIRO SENTINEL” – OPTIONAL ..................40 5.1.5.1. SENTINEL control logic............................ 41 Ground control panel and electric control unit ................... 42 5.2.1.
Page 5
Handling ................................61 Transportation ..............................62 Emergency towing of the machine ....................... 64 MAINTENANCE ..........................65 Machine cleaning ............................65 General maintenance ............................. 66 7.2.1. Various settings ..............................67 7.2.2. Greasing ................................68 7.2.3. Hydraulic circuit oil level check and change ..................... 69 7.2.3.1 Biodegradable hydraulic oil (Optional) ......................
In order to keep pace with the technical development AIRO-Tigieffe s.r.l. reserves the right to modify the product and/or the use and maintenance manual at any time without updating the units already delivered.
1.1.2.2. Subsequent periodic checks Yearly checks are compulsory. In Italy the Aerial Platform owner must apply for a periodical check - by registered letter - to the local competent inspection board (ASL/USL or ARPA or other qualified public or private services) at least twenty days before the expiry of the year from the last check.
While the machine is being displaced with lifted platform, no horizontal loads can be loaded onto the platform (operators on board are not allowed to pull wires or ropes, etc.). An overload controller stops the operation of the machine if the load on the platform exceeds by 20% approx. the nominal load (see chapter "General use rules”) and platform is lifted.
Page 10
The turret rests on a turntable fixed to the chassis and can be oriented (rotated) by 355° non-continuous around the central axle of the machine by means of irreversible endless screw. The lifting system, with articulated boom, can be divided into three main structures: The first, with vertical extension, consists of a “double parallelogram”...
Control panels The machine is equipped with two control panels: On the platform for normal use of the machine. ▪ ▪ On the turret (or in any case on the ground) are the emergency controls for platform recovery, emergency stop, a key selector for selecting the control panel, turning on the machine and activating the motor generator for recharging the battery (A18 JRTH model only).
Identification In order to identify the machine, when spare parts and service are required, always mention the information given in the serial number plate. Should this plate (as well as the various stickers applied on the machine) be lost or illegible, it is to be replaced as soon as possible.
32) Microswitch M1A. 33) Microswitch M1B. 34) Microswitch M1C. 35) Microswitch M1E, M1F, M1G. 36) Anti-trapping system “AIRO SENTINEL” (optional). 37) Electric drive motor (A18 JRTH and A18 JRTE models). Fig.1-2 Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series...
TECHNICAL FEATURES OF STANDARD MACHINES THE TECHNICAL SPECIFICATIONS OF THE PRODUCTS SHOWN ON THE FOLLOWING PAGES ARE SUBJECT TO CHANGE WITHOUT NOTICE A18 JRTD PLUS model A18 JRTD PLUS Dimensions: Metric system Imperial system Maximum working height 18.5 60’ 8" Max.
Page 15
YANMAR Diesel Power (STAGE V – TIER4F) Diesel engine type 3TNV-80 3TNV-80 Max. motor power 18.8 25.2 Adjusted Power 18.8 25.2 Starter battery 12 / 135 V/Ah 12 / 132 V/Ah Total electrolyte quantity of battery 1.85 Diesel tank capacity 18.5 Emergency electric pump 12VDC Electric pump power...
Model A18 JRTH PLUS A18 JRTH PLUS: Dimensions: Metric system Imperial system Maximum working height 18.5 60’ 8" Max. platform height 16.5 54' 2" Ground clearance 15,75” Max. outreach from turntable centre 30’ 2” Max. tailswing 5,9” Turret rotation (not continuous) °...
Page 17
Battery power – LITHIUM TECHNOLOGY Standard battery capacity and voltage 48 / 300 V/Ah 48 / 300 V/Ah Standard battery weight Single-phase battery charge (HF) - STANDARD 48 / 50 48 / 50 Battery charger power supply mains voltage - single phase 95-265 V AC 95-265...
Page 18
(1) Different limits may apply in some cases. It is recommended to comply with the data shown on the machine plate. (2) me = m – (n x 80). (3) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s indicate that the machines can be used INDOORS ONLY.
A18 JRTE PLUS model A18 JRTE PLUS: Dimensions: Metric system Imperial system Maximum working height 18.5 60’ 8" Max. platform height 16.5 54' 2" Ground clearance 15,75” Max. outreach from turntable centre 30’ 2” Max. tailswing 5,9” Turret rotation (not continuous) °...
Page 20
Battery power – AGM TECHNOLOGY Standard battery voltage and capacity - Drive Battery 48 / 460 V/Ah 48 / 460 V/Ah Total electrolyte quantity of standard battery 30.4 Standard battery weight 1500 Single-phase battery charge (HF) - STANDARD 48 / 50 48 / 50 Battery charger power supply mains voltage - single phase 95-265...
Page 21
A18 JRTD – JRTH - JRTE Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 21...
Vibrations and noise Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator. Sound power level guaranteed (A), according to the directive 2005/88/CE, is 104 dB(A); the level of audible pressure at the platform control panel is 76,5 dB(A).
SAFETY PRECAUTIONS Personal protective equipment (PPE) Always wear personal protective equipment according to current regulations concerning industrial health and safety (in particular, hard hat and safety shoes are COMPULSORY). It is the operator or safety manager’s responsibility to choose the personal protective equipment (PPE) depending on the activity to be carried out.
Use instructions The electrical and hydraulic circuits are equipped with safety devices, calibrated and sealed by the manufacturer: DO NOT TAMPER WITH AND MODIFY THE CALIBRATION OF ANY COMPONENT OF THE ELECTRIC AND HYDRAULIC SYSTEMS. ▪ The machine must be used only in areas well lit up, checking that the ground is flat and firm. The machine may not be used if the lighting conditions are not sufficient.
Fig.3-2 The machine is equipped with a chassis inclination control system disabling lifting operations in case of unstable ▪ positioning. Working operations can be resumed only after placing the machine in a steady position. If the red warning light and the audible alarm (the latter is only activated if the platform is raised) on the platform control panel are triggered, the machine is not correctly positioned (see section "Operating instructions"), and it is necessary to return the platform to the low position to resume working.
You can use the table below for a simple assessment of the wind speed. We remember that the max. limit for each machine model is indicated in the table TECHNICAL FEATURES OF STANDARD MACHINES. The machines for which the max. wind limit is 0 m/s must be used indoors only. These machines cannot be used outdoors even with no wind.
Before using the machine, the operator must make sure the floor is suitable for withstanding the specific loads and pressures on the ground with a certain safety margin. The following chart provides the parameters in play and two examples of calculation of the average pressure on the ground below the machine and max pressure underneath the wheels or stabilizers (p1 and p2).
The table below shows the load-bearing capacity of the ground split up by ground type. Refer to the data contained in the specific tables of each model (chapter 2, TECHNICAL FEATURES OF STANDARD MACHINES) to obtain the figure relating to the max pressure on the ground caused by the single wheel. Using the machine is forbidden if the max ground pressure per wheel is higher than the bearing capacity of the specific type of ground on which the machine is to be used.
INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled; therefore, it can perform all functions in full safety as provided for by the manufacturer. No preliminary operation is required except for preliminary operation checks by the operator. To unload the machine, follow the instructions in chapter “Handling and carrying”.
USE INSTRUCTIONS Before using the machine read this chapter thoroughly. WARNING! Follow exclusively the instructions given in the next paragraphs and the safety rules described both hereafter and in the previous paragraphs. Read the next paragraphs carefully in order to properly understand the on/off procedures as well as all operations and their correct use.
Page 31
Drive proportional joystick control Right-steering switch – front axle Left-steering switch – front axle Proportional lever control pantograph up/down Proportional lever control boom up/down Proportional lever control jib up/down Proportional lever control telescopic boom in/out Proportional lever control QUICK UP/QUICK DOWN (OPTIONAL) Proportional lever control turret rotation Proportional control lever - JIB rotation (OPTIONAL–...
Before carrying out any displacement operation, verify that no people are in proximity of the machine and in any case proceed with the utmost caution. IT IS FORBIDDEN to drive the machine when the platform is lifted unless the chassis is flat and steady with no holes and steps.
The machine is equipped with three different steering mode, depending on the position of speed selector N: Left position: 4 DISCONCORDANT steering ▪ wheels (minor steering radius). To steer, press the A1 / A2 buttons located on the proportional joystick for drive control (press the right button for steering to the right and vice versa).
To carry out all movements other than drive, use proportional levers B, C, D, E, F, G, H and switches I and J. To achieve the movement, it is necessary to carry out the following operations in sequence: a) Press the dead-man pedal located on the platform;...
5.1.3.5. QUICK UP/QUICK DOWN (OPTIONAL) This lever controls the quick lifting/lowering of the platform, while simultaneously controlling the following manoeuvres: Pantograph UP/DOWN. ▪ ▪ Upper boom UP/DOWN. Jib UP/DOWN. ▪ Telescopic boom extension/retraction. ▪ To carry out the QUICK UP/QUICK DOWN manoeuvre, use the proportional lever F. Set the proportional joystick F forwards or backwards respectively to lift/lower the boom.
5.1.4.1. Working capacity selector By means of selector U it is possible to operate with two different capacities: 300 kg including 3 people without limited the working area. 400 kg including 3 people within limited working area. Depending on the selected capacity, the work diagram is automatically activated as shown in Chapter 2. 5.1.4.2.
5.1.4.4. Current generator START/STOP button for power line on the platform 5.1.4.4.1. Current generator START/STOP for DIESEL machines (OPTIONAL for A18 JRTD) Press the backlit button M to switch the power generator ON or OFF and enable/disable 115-230V power supply to the platform.
5.1.4.10. Warning lights Fig. 5-4 Each warning light indicates a specific alarm, as indicated in follow paragraphs. The simultaneous slashing of all the warning lights indicates a fault in the machine control system, or the activation of the EMERGENCY OVERRIDE (see below).
5.1.4.10.4. Danger red warning light (ZD) It flashes quickly for 4 seconds together with the audible alarm at the machine start-up in case of fault during safety test on controls (pedal, joystick control, switches, etc). Lit up steady with activation of an audible alarm (only if the platform is up) in case of: Excessive ground inclination.
AIRO SENTINEL secondary safety system (OPTIONAL) is used to reduce the risk for the operator of being crushed against obstacles and external structures during the operations from the platform control panel. The system is equipped with: a. Bumper or sensitive rollbar.
5.1.5.1. SENTINEL control logic When the operator is crushed against the BUMPER / SENSITIVE ROLLBAR (a), in addition to what described in the previous paragraph, all the current operations automatically react as follows: Drive with lifted platform (safety speed): the current operation is immediately stopped and reversed; Drive with lowered platform (at any speed): the current operation stops slowly.
Ground control panel and electric control unit The ground control panel contains the main electronic boards needed to operate the machine and carry out safety checks. The electric control unit is under the turret hood (controls side) and on the oil tank. The ground control panel is located on the rotating turret (see paragraph "Location of main components") and is used to: ▪...
On/off key; control panel selector (ground/platform); charge battery with generator (A18 JRTH only). Emergency STOP button. User interface display. EMERGENCY OVERRIDE key. The on/off key located on the ground control panel is used to: ▪ Start the machine by selecting one of the two control panels: o Platform controls enabled with locking key switch set to platform symbol.
The multifunction display for machine/user interface is used to: Turn the Diesel engine ON/OFF (A18 JRTD model). ▪ ▪ Turn the Diesel motor generator ON/OFF to activate the charge battery function (A18 JRTH). Operate the machine in emergency cases. ▪ Display the operation parameters of the machine during normal functioning or in the event of a fault.
5.2.3.1.1. Key set on PLATFORM CONTROLS During normal use of the machine, the operator selects the platform control panel, removes the key from the ground control panel, hands the key to another operator trained in the use of the ground controls and settles down on the platform to carry out his task..
Page 46
To SET THE DISPLAY LANGUAGE, after pressing the button (E) you will reach the page shown opposite. Press button (M) to enter the page where you can select one of the available languages shown in box (N). Confirm your choice with the button (O) and exit with the HOME button (P).
5.2.3.1.2. Key set on GROUND CONTROLS In the event of an emergency, an operator trained in the use of the ground controls can operate from the ground control panel by inserting the on/off key into the selector, turning it and keeping it operated, in the GROUND CONTROLS position. In this case, the display shows: START/STOP button of the Diesel engine (F) (A18 JRTD model only).
5.2.3.1.3. Key set on OFF with MAINS POWERED BATTERY CHARGER (A18 JRTH and A18 JRTE models): With the key set on OFF and the battery charger disconnected from the power, the Display is off. By connecting the battery charger to any 115-230V AC power source, the battery charger switches on automatically. In this case, the display shows: Battery charging icon (A) for A18 JRTH model.
5.2.3.1.4. Key set on UNATTENDED CHARGING by motor generator (A18 JRTH models only) With the key on UNATTENDED CHARGING the battery is charged directly by the motor generator built in the machine. In this case, the display shows: The START/STOP button of the Diesel motor generator (E). ▪...
It is a key selector that disables certain safety controls for emergency recovery of an incapacitated operator through the use of ground controls. For more details on the functions of this key selector see chapter 5.6: “Emergency manual controls”. This function is used to recover an incapacitated operator in the event that the ground control panel is not enabled due to certain active safety functions.
Platform access The “access position” is the only one from which loading or unloading of persons and materials is allowed. The “access position” to the work platform is the completely lowered configuration. To get on the platform: Flip the ladder down as shown by the picture on the ▪...
Machine start-up To start the machine the operator shall: Release the emergency stop button on the ground control panel by rotating it 1/4 of a turn clockwise. ▪ ▪ Turn the on-off key on the ground control panel to “platform” position. Remove the starting key and hand it over to a person in charge on ground, properly informed of the use of the ▪...
Machine stop In normal operating conditions: By releasing the controls the operation is stopped. Stop occurs within a time limit set in the factory, which ▪ guarantees smooth braking. By releasing the dead-man pedal located on the platform, the operation is immediately stopped. In the event of ▪...
In order to stop the Diesel motor generator: On the platform control panel: Press the START/STOP motor generator button. ▪ Otherwise, press the emergency stop button. ▪ ▪ Or select the FULL ELECTRIC mode. Or press the START/STOP platform electric socket button (if activated). ▪...
Emergency manual controls In the event of a need, to bring back the work platform to the ground, there are three modes of emergency control: Using the normal ground control panel to activate the drive power of the machine (battery for Model A18 JRTH and A18 JRTE;...
WARNING! The EMERGENCY OVERRIDE function is only for the quick recovery of an operator blocked at height because trapped and/or unconscious. During the activation of the EMERGENCY OVERRIDE function, the tilt and overload controller functions are not active, nor is the platform emergency stop.
Page 57
Correspondence of the solenoid valves and manual operator. Solenoid valve name Movement Manual operator operation Pantograph lifting Pull Pantograph lowering Push Telescopic boom extension Pull Telescopic boom retraction Push EV12 Turret anticlockwise rotation Pull EV13 Turret clockwise rotation Push EV14 Upper boom up Pull EV15...
Socket for electric tool connection (Optional) To enable the operator to use tools from the working platform to carry out the intended operations, a socket may be provided to connect them to the 115-230V AC line. The following options are possible. To activate the socket on the platform simply press the backlit button M on the platform control panel.
To activate the power line (see figure opposite), insert a cable into the plug connected to the 115-230V AC 50 Hz mains, equipped with all the protections required by current regulations. If there is the circuit breaker switch (optional), to activate the power line set the switch to ON position.
Fuel level and re-fuelling Before using the thermic drive power (diesel engine), check the fuel level in the tank. This operation is to be carried out by visually checking the fuel level via the indicator on the tank visible next to the ground controls.
HANDLING AND CARRYING Handling During transport on other means (e.g. on trucks) lock the turret rotation by the mechanical lock (see figure aside: picture A shows the mechanical lock in the LOCKED position). Before using the machine, make sure that the mechanical lock device of the turret is disabled (see figure aside: picture B shows the mechanical lock in FREE position).
Transportation In order to carry the machine to the various working sites, follow the instructions given below. Considering the large dimensions of some models, before carrying, it is recommended to inquire about the overall dimension limits for road transport in force in your country. Before carrying the machine, turn it off and remove the keys from the control panels.
Page 63
Fig.6-3 Through a lift truck of a suitable capacity (see machine weight in table “Technical features” at the beginning of this ▪ manual) equipped with forks having at least the same length as the machine width. Insert the forks as indicated by the stickers on the machine (see figure 6-4).
Emergency towing of the machine In case of fault, to emergency-tow the machine is necessary release the parking brakes to avoid breaking the transmission drive. In the event of a fault, carry out the following operations to tow the machine: ▪...
The maintenance operations described below refer to a machine with ordinary working use. In case of difficult conditions of use (extreme temperatures, corrosive environments, etc.) or following long machine inactivity, it will be necessary to contact the AIRO assistance service to change the intervention schedule.
General maintenance The main scheduled maintenance actions are listed below, indicating the periodicity required in the table below. The machine is equipped with an hour meter. Operation Frequency Tightening of the screws mentioned in the "Various settings" paragraph After the first 10 working hours Oil level check in hydraulic tank After the first 10 working hours Check oil level in drive axles...
Check the conditions of the following components and, if necessary, tighten after the first 10 working hours and, afterwards, at least once a year: 1) Wheel screws. 2) Drive motor fixing screws. 3) Drive axles fixing screws. 4) Steering hub pin fixing screws. 5) Cage fixing screws.
Page 68
Grease all articulated joints equipped with greaser (or predisposition for greaser) at least every month. At least once a month, using a spatula or a brush, lubricate the telescopic boom extension. Moreover, always remember to grease the articulated joints: After washing the machine. ▪...
After the first 10 working hours and, afterwards, once a month check the oil level in the tank by means of the provided indicator (detail A in the picture aside) and make sure that the level always lies between the max. and min. values. If necessary, top up until max.
7.2.3.1 Biodegradable hydraulic oil (Optional) At the request of the customer, the machines can be supplied with biodegradable hydraulic oil compatible with the environment. Biodegradable hydraulic oil is completely synthetic, without zinc, non-polluting and highly efficient with saturated ester base, combined with special additives. The machines with biodegradable oil use the same component parts as standard machines, but the use of such type of oil is best taken into account from machine construction.
7.2.3.1.6. Mixing Mixtures with other biodegradable oils are not allowed. The remaining amount of mineral oil must not exceed 5% of total filling quantity as long as the mineral oil is suitable for the same use. 7.2.3.1.7. Microfiltration When making the conversion on second-hand machines, always take into account the high dirt dissolution power of biodegradable oil.
7.2.4.1. Suction filters All models are equipped with a suction filter installed inside the tank at the base of the suction tube, which must be replaced at least every two years. To replace the suction filters installed inside the tank (see figure): Stop the machine by pressing the ▪...
7.2.4.3. Discharge filter The discharge filter is represented in the picture to the side. The filter cartridge must be replaced at least every two years. To replace the filtering cartridge: Stop the machine by pressing the emergency stop button on the ground control unit. Remove the bowl of the filter (A) by unscrewing it using a 30 mm wrench.
It is advisable to grease the turntable at least annually. The turntable must always work completely full of fat; if you notice grease leaking from the sealing rings, check their integrity and approximate the greasing operations. To grease the turntable, lift the machine boom to access the central greasing points, then identify the greasing points A of the ring gear and the greasing...
It is advisable to check the oil level after the first 10 working hours and subsequently annually. Oil check must be carried out when the oil is hot. The level is correct when the reduction gear body is full of oil up to the cap limit (A).
7.2.6.1. Level check and oil change from electric motor reduction gear (A18 JRTH PLUS and A18 JRTE PLUS only) It is advisable to check the oil level after the first 10 working hours and subsequently annually. Oil check must be carried out when the oil is hot. The level is correct when the reduction gear body is full of oil up to the cap limit (A).
7.2.6.2. Checks in the use of synthetic biodegradable oil in drive reduction gears On machines equipped with biodegradable oil, quarterly or every 500 hours, the oil level must be checked. If necessary, top up. If you notice that more than 10% of oil lacks in the reduction gear, check if there are any leaks. Change the oil in the slewing reduction gear after the first 100 hours of operation and then every 6000 hours or every 3 years.
Once drive has been stopped and with raised platform, the axle locking cylinders are locked in position thus increasing the machine stability. Check the efficiency of the oscillating axle locking system annually. To check for perfect operation, proceed as follows: Load the maximum allowed load on the platform.
Check the wear of the telescopic boom sliding blocks every year. The correct clearance between the blocks of the boom is 0,5-1 mm; in case of higher clearance tighten the sliding blocks as follows: ▪ Remove locking ring A. Proceed to screw in sliding block B until ▪...
7.2.9.1. Proportional movement circuit pressure relief valve The pressure relief valve described controls the maximum pressure on the circuit of proportional movements (pantograph, upper boom, telescopic boom, jib, turret rotation, jib rotation). The valve does not usually require any adjustment since it is calibrated in the factory before the machine is delivered.
7.2.9.2. Pressure relief valve of the circuit of ON-OFF movements The described pressure relief valve controls the maximum pressure of the ON-OFF movement circuit (steering, cage rotation, cage levelling). The valve does not usually require any adjustment since it is calibrated in the factory before the machine is delivered.
WARNING! Generally, the inclinometer does not require adjusting except in the event of the device itself being replaced. The equipment necessary for the replacement and adjustment of this component is such that these operations should be carried out by skilled personnel. AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SKILLED TECHNICIANS ONLY.
Page 83
To check the inclinometer according to the transversal axis (normally Y-Axis): Using the platform controls set the machine so as to place a shim of dimension (B+10 mm) under the two side right ▪ or left wheels (see following table). Wait three seconds (intervention delay set at factory) until the danger red light and the platform audible alarm turn on.
AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SKILLED TECHNICIANS ONLY. The AIRO self-propelled articulated boom aerial platforms are equipped with a sophisticated overload controller. Normally the overload controller does not require any adjustments, since it is calibrated in the factory before the machine is delivered.
In case of fault and impossibility to calibrate the device, a by-pass of the system is possible by means of locking key switch (A) under the control panel. Keep the locking key switch active for 5 seconds and release to get the BY- PASS condition.
The lifting booms are controlled by microswitches: M1A on the pantograph. ▪ M1B on the boom. ▪ M1C on the Jib. ▪ M1E+M1G+M1G telescopic boom extension. ▪ Once a year check the working conditions of the microswitches M1. The functions of the microswitches M1A- M1B- M1E are the following: With platform not in rest position (at least one of the ▪...
The position of the revolving turret is controlled by the proximity sensors M2A and M2B which have the function of movement limit switch: M2A = anticlockwise turret rotation limit switch ▪ M2B = clockwise turret rotation limit switch ▪ Check the operation of the M2A + M2B microswitches annually.
The platform dead-man pedal is for enabling the operation controls of the machine on the platform control panel. Check operation at least once a year. To check the dead-man PEDAL: ▪ Move the drive joystick forward and backward in sequence, WITHOUT PRESSING THE DEAD-MAN PEDAL Check that the machine does not perform any movement.
Battery The battery is one of the most important elements of the machine. It is recommended to keep it in an efficient condition to increase its useful life, to avoid faults and to reduce the management costs of the machine. On machines with a heat engine the starter battery is for: Powering the machine control circuits.
7.3.1.3. Emergency charging of starter battery (A18 JRTD PLUS and A18 JRTH PLUS models) In an emergency, the starter battery can be charged by following the procedure described in the image below: Switch the machine off by turning the on/off key to OFF. Disconnect the mobile connector (A) by pulling it outwards.
The battery is one of the most important elements of the machine. It is recommended to keep it in an efficient condition to increase its useful life, to avoid faults and to reduce the management costs of the machine. 7.3.2.1. Lithium battery general warnings The battery consists of lithium-ion cells and an advanced electronic management system, integrated in the same ▪...
Page 92
▪ The battery must be recharged according to the instructions in the following paragraphs. Do not use external battery chargers not approved by AIRO. ▪ In case of faulty operations due to the battery, avoid any direct intervention and call the Customer Service.
7.3.2.3. Recharging the lithium battery (A18 JRTH PLUS) 7.3.2.3.1. Charging by 115-230V mains current Connect the battery charger to the power mains having all protections according to the current standards in force and with the following features: Power voltage 115-230V ± 10%. ▪...
7.3.2.3.2. Recharging by UNATTENDED CHARGING UNATTENDED CHARGING is a recharging mode via the on-board motor generator and can be used as an alternative to the recharging from the network described in the previous paragraph. UNATTENDED CHARGING has the same effectiveness as recharging from the mains and allows 100% recharging of the battery.
The battery is one of the most important elements of the machine. It is recommended to keep it in an efficient condition to increase its useful life, to avoid faults and to reduce the management costs of the machine. 7.3.3.1. Lead acid battery general warnings In case of new batteries do not wait for the flat battery warning before recharging;...
7.3.3.2. Lead acid battery maintenance The Lead Acid drive battery is located on the right side of the turntable. ▪ For normal water operating conditions, water topping up is to be carried out every week. Topping up must be carried out using distilled or demineralised water. ▪...
Page 97
To use the battery charger, follow these procedures: connect the battery charger by means of plug A to a current socket with the a.m. features ▪ Check the connection state of the battery charger through led B. If it is on, connection has taken place and charging ▪...
Replace the old batteries only with models of the same voltage, capacity, dimensions and mass. Batteries must be approved by the manufacturer. Do not dispose of batteries in the environment after replacement. Comply with the current local standards. AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SKILLED TECHNICIANS ONLY.
MARKS AND CERTIFICATIONS The models of self-propelled aerial platform described in this manual were subject to the EC- type examination according to the Directive 2006/42/EC. The certification was issued by: Eurofins Product Testing Italy Srl – 0477 Via Cuorgné, 21 10156 –...
10. CHECK REGISTER The check register is released to the user of the platform in conformance with Attachment 1 of Directive 2006/42/EC. This register is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal.
Page 103
REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Date Report Signature + Stamp Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 103...
Page 104
REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the rails; the harness anchoring points; state of the VISUAL INSPECTION OF THE lifting structure; any access ladders; rust; state of the tyres; oil leaks; ENTIRE STRUCTURE locking pins on the structure.
Page 105
REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED VARIOUS SETTINGS See chapter 7.2.1 DATE REPORT SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR See chapter 7.2.2...
Page 106
REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See chapter 7.2.3. HYDRAULIC TANK OIL LEVEL Daily operation. It is not necessary to indicate this on a daily basis, but at CHECK least annually on the occasion of other operations. DATE REPORT SIGNATURE + STAMP...
Page 107
REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED CALIBRATION CHECK OF MOVEMENT CIRCUIT RELIEF See chapter 7.2.9. PRESSURE VALVE DATE REPORT SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR...
Page 108
REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED BATTERY STATUS: STARTER BATTERY and LITHIUM Daily operation. It is not necessary to indicate this on a daily basis, but at BATTERY (A18 JRTH ONLY); LEAD least annually on the occasion of other operations.
Page 109
REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED TOTAL OIL CHANGE IN HYDRAULIC TANK See chapter 7.2.3. (EVERY TWO YEARS) DATE REPORT SIGNATURE + STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR HYDRAULIC FILTER REPLACING See chapter 7.2.4.
Page 110
REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED TOTAL OIL CHANGE IN HYDRAULIC TANK See chapter 7.2.6. (EVERY TWO YEARS) DATE REPORT SIGNATURE + STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED CHECK THE EFFICIENCY OF THE...
Page 111
REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED OPERATION CHECK OF THE See chapter 7.2.10. TURRET INCLINOMETER DATE REPORT SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR...
Page 112
REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED M1 MICROSWITCH OPERATION See chapter 7.2.13. CHECK DATE REPORT SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
Page 113
REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED OPERATION CHECK OF DEAD-MAN See chapter 7.2.15. PEDAL DATE REPORT SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR...
Page 114
REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED GOING DOWN A RAMP WITH MAX. SLOPE INDICATED IN CHAPTER BRAKING SYSTEM EFFICIENCY “TECHNICAL FEATURES”, AT THE LOWEST SPEED, THE MACHINE CHECK SHOULD BE ABLE TO STOP, UPON RELEASE OF THE JOYSTICK, IN A SPACE OF LESS THAN 1.5 METERS.
Page 115
REQUIRED PERIODIC INSPECTIONS BY THE OWNER EMERGENCY DEVICES CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED MANUAL EMERGENCY LOWERING See chapters 5.6 (5.6.1 – 5.6.3) CHECK DATE REPORT SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR...
Page 116
COMPANY DATA MODEL SERIAL NUMBER DELIVERY DATE AIRO – Tigieffe S.r.l. SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATA We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register.
Page 117
SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATA We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register. THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF OWNERSHIP...
Page 118
IMPORTANT BREAKDOWNS DATA BREAKDOWN DESCRIPTION SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY ASSISTANCE SAFETY MANAGER DATA BREAKDOWN DESCRIPTION SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY ASSISTANCE SAFETY MANAGER Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 118...
Page 119
IMPORTANT BREAKDOWNS DATA BREAKDOWN DESCRIPTION SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY ASSISTANCE SAFETY MANAGER DATA BREAKDOWN DESCRIPTION SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY ASSISTANCE SAFETY MANAGER Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 119...
Wiring diagram A18 JRTE PLUS – 078.08.057 SYMB. DESCRIPTION ASTER CONTROL UNIT ABMP AIRO S ENTINEL ALARM ROUND AUDIBLE ALARM LATFORM AUDIBLE ALARM LAVE CONTROL UNIT ATTERY HARGER CRUSHING SENSOR EAD BATTERY VERLOAD CONTROLLER BY PASS SELECTOR LAVE CONTROL UNIT...
Page 143
ONTROL SELECTORS 48V L ONTACTOR NCLINOMETER RACKUNIT MAN PEDAL Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 143...
Page 144
Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 144...
Page 145
Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 145...
Page 146
Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 146...
Page 147
Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 147...
Page 148
Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 148...
Page 149
Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 149...
Page 150
Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 150...
Page 151
Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 151...
Page 152
Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 152...
Page 153
Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 153...
Page 154
Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 154...
13. DECLARATION OF CONFORMITY EC FACSIMILE ORIGINAL EC DECLARATION OF CONFORMITY 2006/42/CE Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Declare under our sole responsibility that the product: Mobile Elevating work platform Model Chassis No.
Page 161
ORIGINAL EC DECLARATION OF CONFORMITY 2006/42/CE Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Declare under our sole responsibility that the product: Mobile Elevating work platform Model Chassis No. Year A18 JRTH PLUS XXXXXXXXXX XXXXXXXXXX To which this declaration refers is in conformity with directives 2006/42/CE, 2014/30/CE, 2005/88/CE and the model...
Page 162
ORIGINAL EC DECLARATION OF CONFORMITY 2006/42/CE Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Declare under our sole responsibility that the product: Mobile Elevating work platform Model Chassis No. Year A18 JRTE PLUS XXXXXXXXXX XXXXXXXXXX To which this declaration refers is in conformity with directives 2006/42/CE, 2014/30/CE, 2005/88/CE and the model...
Page 163
TIGIEFFE S.r.l. a socio unico Via Villa superiore, 82 - 42045 Luzzara (RE) ITALY- +39-0522-977365 - +39-0522-977015 WEB: www.airo.com – e-mail: info@airo.com Use and maintenance – A18 JRTD PLUS A18 JRTH PLUS A18 JRTE PLUS series Page 163...
Need help?
Do you have a question about the A Series and is the answer not in the manual?
Questions and answers