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SJÄLVGÅENDE ARBETSPLATTFORMAR SAMOKRETNE RADNE PLATFORME "V" SERIES V6 E USE AND MAINTENANCE MANUAL - ENGLISH - ORIGINAL INSTRUCTIONS AIRO is a division of TIGIEFFE SRL Via Villa Superiore, 82 - 42045 Luzzara (RE) ITALIA- +39-0522-977365 - +39-0522-977015 WEB: www.airo.com...
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Revision date Description of revision • 2013-06 First issue. • 2013-10 Specified instructions for harness anchoring points. 2014-07 • Updated sticker position; added description for commands with control type PGT. • Inserted information on maximum limits of manual forces. 2014-09 •...
Therefore the description of their components, as well as control and safety systems, may include parts not present on your machine since supplied on request or not available. In order to keep pace with the technical development AIRO-Tigieffe s.r.l. reserves the right to modify the product and/or the use and maintenance manual at any time without updating the units already delivered.
1.1.2.2. Further periodical checks Yearly checks are compulsory. In Italy it is necessary that the owner of the Aerial Platform must apply for a periodical check by sending a registered letter to the local competent inspection board (ASL/USL or ARPA or other qualified public or private services) at least twenty days before the expiry of the year from the last check.
An overload controller interrupts the normal operation of the unit if the lifted load exceeds by 30% approx. the nominal load with lifted platform (see chapter "General use rules”). The machine cannot be used in areas where road vehicles operate. Always surround the working area by means of suitable signs when the machine is used in public areas.
1.5. Control panels The machine is equipped with two control panels: On the platform for normal use of the machine. It is also equipped with a key-selector to select the control panel and to ▪ start the unit. the chassis is equipped with: the emergency controls to lower or stop the unit in emergency situations, a switch to ▪...
1.8. Identification In order to identify the machine, when spare parts and service are required, always mention the information given in the serial number plate. Should this plate (as well as the various stickers applied on the machine) be lost or illegible, it is to be replaced as soon as possible.
1.9. Location of main components 1) Loading surface (manual or motorized) 2) Mechanical jack (optional for motorized loading surface control) 3) Ground-loading space 4) Flashing lights (optional) 5) Movement alarm 6) Pivoting wheels 7) Drive wheels and drive geared motors 8) 230V battery-charger power socket 9) Emergency lowering control lever 10) Microswitch M1...
2. TECHNICAL FEATURES STANDARD MACHINES (DIMENSIONS PERFORMANCE) Dimensions: V6 E Maximum working height 5.50 Max. platform height 3.50 Max. loading surface height at platform 4.65 Ground clearance (at the centre of the chassis) Ground clearance (under the pot-hole guards) Platform height for safety speed activation Internal steering radius External steering radius 1.35...
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Fig.3 Use and Maintenance Manual - V6 E Page 12...
2.1. Vibrations and noise Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator. The level of acoustic pressure weighed (A) at work places does not exceed 70dB(A). As to vibrations in ordinary working conditions: The rms.
3. SAFETY PRECAUTIONS 3.1. Personal protective equipment (PPE) Always wear personal protective equipment according to current regulations concerning industrial health and safety (in particular, hard hat and safety shoes are COMPULSORY). It is the operator or safety manager’s responsibility to choose the personal protective equipment (PPE) depending on the activity to be carried out.
3.3. Use instructions 3.3.1. General The electric and hydraulic circuits are provided with safety devices, calibrated and sealed by the manufacturer: DO NOT TAMPER WITH AND MODIFY THE CALIBRATION OF ANY COMPONENT OF THE ELECTRIC AND HYDRAULIC SYSTEMS. The machine must be used only in areas well lit up, checking that the ground is flat and cohesive. The machine ▪...
It is forbidden to use the machine as a towing device. ▪ Check that in the operating area there are not obstacles or other dangerous elements. ▪ ▪ Pay particular attention to the area above the machine during lifting to avoid any crushing and collisions. 3.3.3.
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Lift the operator position only if the machine is resting on cohesive and horizontal surfaces. Drive the machine ▪ with lifted operator position only if the ground is cohesive and horizontal. ▪ After each work session, always take the keys out of the control panel and keep them in a safe place to prevent unauthorized people from using the machine.
3.3.4. Pressure of the machine on ground and load-bearing capacity of ground Before using the machine, the operator must make sure the floor is suitable for withstanding the specific loads and pressures on the ground with a certain safety margin. The following chart provides the parameters in play and two examples of calculation of the average pressure on the ground below the machine and max pressure underneath the wheels or stabilizers (p1 and p2).
The table below shows the load-bearing capacity of the ground split up by ground type. Refer to the data contained in the specific tables of each model (chapter 2, TECHNICAL FEATURES OF STANDARD MACHINES) to obtain the figure relating to the max pressure on the ground caused by the single wheel. Using the machine is forbidden if the max ground pressure per wheel is higher than the bearing capacity of the specific type of ground on which the machine is to be used.
4. INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled, therefore it can perform all functions in full safety as provided for by the manufacturer. No preliminary operation is required. To unload the machine, follow the instructions in paragraph “Handling and carrying”.
5. USE INSTRUCTIONS Before using the machine read this chapter thoroughly. WARNING! Follow exclusively the instructions given in the next paragraphs and the safety rules described both hereafter and in the previous paragraphs. Read the next paragraphs carefully in order to properly understand the on/off procedures as well as all operations and their correct use.
GATE POSITION Gate position is controlled by two microswitches. If the platform is fully lowered and one or both gates are open, platform lifting is disabled, while drive is still active. If the platform is lifted, having one or both gates open causes all movements to be disabled. WARNING! Keeping the sensor (F) active for over 10 seconds without carrying out any operation will disable the control panel.
5.1.2. Drive and steering The following controls are to be used to move the machine: Dead-man pedal B ▪ Movement enable sensor F ▪ Drive handle D ▪ Steering switch C. ▪ To steer, activate steering switch C. The steering switch is of proportional type; the extent of steering can be adjusted according to the pressure exerted on the switch.
With operator position completely lowered, drive speed can be adjusted up to max. speed. With operator position lifted the safety drive speed is automatically activated. It is forbidden to drive the unit when the platform is lifted unless the ground is flat and steady. Drive is forbidden with raised platform while carrying loads on the loading surface.
5.1.4. Electrically-controlled lowering/lifting of the mobile loading surface (OPTIONAL) The following controls are to be used to lift and lower the mobile loading surface: Dead-man pedal B ▪ Movement enable sensor F ▪ Loading surface lifting button N ▪ Loading surface lowering button O ▪...
5.1.5. Loading surface manual positioning (STANDARD) The standard front loading surface can be manually positioned at different heights, according to the operator's needs. To move the loading surface, pull the handle P shown in the figure to the outside and move the surface to the desired position (upward or downward).
5.1.6. Further platform control panel functions 5.1.6.1. Emergency STOP button (E) By pressing the red emergency STOP button all control functions of the machine are stopped. Normal functions are enabled by rotating the button of 1/4 turn clockwise (as indicated in position B). In case of fault, press the red stop button to RESET the system.
5.1.6.4. Battery / hour-meter / display indicator (L) - AIRO DIAGNOSTIC SYSTEM It indicates the charge level of the battery (BCI + percentage), working hours machine (HOURS HOURS:MINUTES), the error messages of the control system, any need for maintenance. Through AIRO DIAGNOSTIC...
5.2. Ground control panel On the ground, the following control devices have been located in different positions (see following figure): A. Emergency STOP button (power circuit) B. Emergency STOP button (control circuit) C. Platform lifting/lowering switch D. Brake release switch for emergency towing E.
5.2.1. Emergency STOP button (power circuit) (A) By pressing the red emergency STOP button the machine immediately turns off. By pulling to the outside, the red emergency STOP button is released and the power circuit of the machine is accordingly started. Fig.
5.2.4. Brake release switch for emergency towing (D) This switch allows the disconnection of the machine parking brakes (electrically-operated) in emergency situations to carry out its towing. Different uses for this switch are not allowed. Also see chapter EMERGENCY TOWING. Fig.
5.3. Access to operator position The “access position” is the only one from which loading or unloading of the operator is allowed. The “access position” to the work platform is the completely lowered configuration. To access the platform, open gates A and get on board. Check that once on the operator position, the gates are perfectly closed.
5.5. Lifting and carrying loads WARNING! Follow the instructions of this chapter to avoid any instability risks and material fall. The platform is intended also for manual operations of collection, loading, unloading of packed materials and/or materials of homogeneous shape with reduced dimensions and weight. The maximum allowed capacity is divided as follows: 90 kg of material on the platform loading surface ▪...
5.5.2. Lifting and carrying loads on the platform loading surface It is absolutely forbidden to exceed the maximum allowed capacities indicated by the plate on the elevating operator position. Loads must be placed within the perimeter of the loading surface. Occasionally, loads of bigger dimensions are allowed to be lifted provided the maximum capacity is suitably reduced and the load is secured as indicated below.
5.5.3. Carrying the loads on the ground loading space It is absolutely forbidden to exceed the maximum allowed capacities indicated by the plate on the elevating operator position. Carry only packed materials and/or materials with homogeneous shape and reduced dimensions and weight.
5.6. Machine stop. 5.6.1. Normal stop During the normal stop of the machine, if you release the controls, the operation is stopped. Stop occurs within a time limit set in the factory, which guarantees smooth braking. 5.6.2. Emergency stop Should it be necessary, the operator may immediately stop all machine functions on both platform and ground control panel. On the platform control panel press the emergency stop button and the machine is turned off.
5.7. Manual emergency lowering IT IS FORBIDDEN to use the manual emergency lowering control to lower the platform with overloads. In case of fault in the electric or hydraulic system, carry out the following emergency procedures: ▪ Pull the emergency lever A to the outside. Check the correct execution of the lowering movement ▪...
6. HANDLING AND CARRYING 6.1. Handling To handle the machine in normal operating conditions, follow the instructions given in chapter "USE INSTRUCTIONS" under paragraph "Drive and steering”. When the platform is completely lowered, the machine can be handled (i.e. drive can be performed) at different speeds to be freely selected by the user.
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prevent the emergency microswitch from being activated, which in case of inclined machine disables all the manoeuvres except the lowering one. The gradient can be determined using an electronic level or empirically as described below: position a wood board of known length on the gradient to be measured. Position a spirit level on the wood board and lift the downstream extremity of the latter until it is level.
6.3. Emergency towing of the machine In the event of a fault, carry out the following operations to tow the machine: Hook the machine to the provided hole A. ▪ From the platform select the ground control panel using locking ▪...
The maintenance operations described below refer to a machine with ordinary working use. In case of difficult conditions of use (extreme temperatures, corrosive environments, etc.) or following long machine inactivity, it will be necessary to contact the AIRO assistance service to change the intervention schedule.
7.2. General maintenance Below are listed the main maintenance jobs to be done and the relevant schedule (the machine features an hour meter). Operation Frequency Screw tightening (see paragraph "Various adjustments") After the first 10 working hours Oil level check in hydraulic tank After the first 10 working hours Battery state Every day...
7.2.1. Various adjustments Check the conditions of the following components and, if necessary, tighten after the first 10 working hours and, afterwards, at least once a year: 1. Wheel screws 2. Drive geared motor fixing screws 3. Platform fixing seeger 4.
7.2.2. Greasing Grease all articulated joints equipped with greaser (or predisposition for greaser) at least every month. At least once a month, using a spatula or a brush, lubricate the telescopic extension. Moreover, remember to grease the articulated joint in the following cases: ▪...
7.2.3.1. Biodegradable hydraulic oil (Optional) At the request of the customer, the machines can be supplied with biodegradable hydraulic oil compatible with the environment. Biodegradable hydraulic oil is completely synthetic, without zinc, non-polluting and highly efficient with saturated ester base, combined with special additives.
7.2.3.1.6. Mixtures with other biodegradable oils are not allowed. The remaining amount of mineral oil must not exceed 5% of total filling quantity as long as the mineral oil is suitable for the same use. 7.2.3.1.7. Micro-filtration When making the conversion on second-hand machines, always take into account the high dirt dissolution power of biodegradable oil.
7.2.4. Hydraulic filter replacement The unit is equipped with suction filter inside the tank. It is advisable to replace it at least every two years. To replace the suction filter inside the tank: Stop the machine by pressing the emergency stop button of ▪...
7.2.5. Inclinometer operation check and adjustment WARNING! Usually the inclinometer does not need to be adjusted unless the electronic control unit is replaced. The equipment necessary for the replacement and adjustment of this component is such that these operations should be carried out by skilled personnel. AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SKILLED TECHNICIANS ONLY.
7.2.6. Operation check and adjustment of platform overload controller Normally the overload controller does not require any adjustments, since it is calibrated in the factory before the machine is delivered. This device controls the amount of loads on the platform and loading surface and: disables the machine controls if the loads lifted exceed the nominal loads by 30% with operator position lifted.
7.2.7. Safety microswitches operation check All microswitches are identified by identification stickers. Microswitch functions: ▪ M1: activates safety drive speed with lifted operator position; Inserts the anti-shearing/anti-crushing function during the platform lowering with walking surface at about 50 cm from the ground (optional).
7.3. Battery The battery is one of the most important elements of the machine. It is recommended to keep it in an efficient condition to increase its useful life, to avoid faults and to reduce the management costs of the machine. 7.3.1.
7.3.3. Battery recharge WARNING! EXPLOSIVE gas is originated during battery charging process. Therefore, charging must take place in airy rooms where no risks of fire and explosion exist and in the presence of fire extinguishers. Connect the battery charger to the power mains having all protections according to the current standards in force and with the following features: ▪...
With the battery charger ON, the machine is automatically off. To disconnect the battery charger from the power source, disconnect the machine from the electric line. WARNING! Before using the machine check that the power cord of the battery charger is disconnected. 7.3.4.
8. MARKS AND CERTIFICATIONS The models of self-propelled aerial platform described in this manual were subject to the CE type test according to the Directive 2006/42/EC. The certification was issued by: Eurofins Product Testing Italy Srl - 0477 Via Cuorgné, 21 10156 –...
10. CHECK REGISTER The check register is released to the user of the platform in conformance with Attachment 1 of Directive 2006/42/EC. This register is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal.
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REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY DATE REMARKS SIGNATURE + STAMP Use and Maintenance Manual - V6 E Page 59...
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the rails; the harness anchoring points; state of the VISUAL CHECK lifting structure; any access ladders; rust; state of the tyres; oil leaks; locking pins on the structure.
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED VARIOUS ADJUSTMENTS See chapter 7.2.1 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR See chapter 7.2.2...
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See chapter 7.2.3. HYDRAULIC TANK OIL LEVEL Monthly operation. It is not necessary to indicate its execution every CHECK month, but at least every year when the other operations are carried out. DATE REMARKS SIGNATURE + STAMP...
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED TOTAL OIL REPLACEMENT IN HYDRAULIC TANK (EVERY TWO See chapter 7.2.3. YEARS) DATE REMARKS SIGNATURE + STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR HYDRAULIC FILTER REPLACEMENT See chapter 7.2.4.
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED INCLINOMETER OPERATION CHECK See chapter 7.2.5. DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED BRAKING SYSTEM EFFICIENCY The machine at maximum speed should be able to stop, upon release of CHECK the joystick, in a space of less than 0.5 metres on a flat ground. DATE REMARKS SIGNATURE + STAMP...
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See Chapter 9. Check the legibility of the warnings plate on the platform where the main instructions are summarised; that the capacity stickers STICKERS AND PLATES CHECK are on the platform and that they are legible;...
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK OF EMERGENCY DEVICES DESCRIPTION OF OPERATIONS TO BE PERFORMED MANUAL EMERGENCY LOWERING See chapter 5.7 CHECK DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR...
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IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER Use and Maintenance Manual - V6 E Page 68...
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IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER Use and Maintenance Manual - V6 E Page 69...
12. HYDRAULIC DIAGRAM - STANDARD MACHINES OIL TANK FILTER GEAR PUMP INTEGRATED ASSEMBLY UNIDIRECTIONAL VALVE LIFTING CYLINDER FILLER AND RELIEF CAP PRESSURE RELIEF VALVE EMERGENCY LOWERING MANUAL OPERATOR LOWERING SOLENOID VALVE ELECTRIC MOTOR PRESSURE SWITCH Use and Maintenance Manual - V6 E Page 81...
13. DECLARATION OF CONFORMITY EC FACSIMILE DICHIARAZIONE CE DI CONFORMITÀ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' – EG KONFORMITÄTS-ERKLÄRUNG 2006/42/CE Dichiarazione Originale Original Declaration Déclaration Originale Originalerklärung Noi - We - Nous - Wir – Nosotros Tigieffe s.r.l.
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DECLARACION CE DE CONFORMIDAD - DECLARAÇÃO CE DE CONFORMIDADE - ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC – ES PROHLÁŠENÍ O SHODĚ 2006/42/CE Declaración Original Declaração original Оригинальнaя декларация Originál Prohlášení мы Nosotros – Nós - - A mou Osobou Tigieffe s.r.l.
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TIGIEFFE S.r.l. a socio unico Via Villa Superiore, 82 - 42045 Luzzara (RE) ITALY- +39-0522-977365 - +39-0522-977015 WEB: www.airo.com – e-mail: info@airo.com Use and Maintenance Manual - V6 E Page 84...
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