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Summary of Contents for AES Baby Wipes
- Page 1 Packaged Pumping Station INSTALLATION, OPERATING & MAINTENANCE GUIDELINES Automated Environmental Systems Ltd., Unit 1, 1 Wimbledon Avenue, Brandon, Suffolk, IP27 0NZ 01842 819130 service@automatedenvironmentalsystems.co.uk © Automated Environmental Systems Ltd. February 2022...
- Page 2 01842 819130 | service@automatedenvironmentalsystems.co.uk WARNING! THIS SEWAGE PUMPING STATION IS DESIGNED TO HANDLE EFFLUENT The following items must be kept out of the pump chamber: Baby Wipes Nappies Cleaning Wipes Sanitary Towels THESE TYPES OF PRODUCTS ARE LIKELY TO BLOCK THE PUMPS...
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Page 3: Important Note
PREFACE This Operating & Maintenance Manual is divided into various sections, each section providing information for the equipment supplied. WARNING: THIS IS GIVEN TO DENOTE DANGER TO PERSONNEL WHERE FAILURE TO OBSERVE THESE INSTRUCTIONS COULD RESULT IN INJURY OR DEATH CAUTION: THIS IS GIVEN WHERE FAILURE TO OBSERVE THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO EQUIPMENT OR POLLUTION OF A SYSTEM BUT NOT A DANGER TO... -
Page 4: Health And Safety
HEALTH & SAFETY (United Kingdom Health & Safety at Work Act 1974) Section 6 (a) of this Act requires manufacturers to advise their customers on the safety and serving of their products. The user’s attention is therefore drawn to the following: The appropriate sections of this manual must be read before working on the equipment 2. -
Page 5: Safety Precautions
SAFETY PRECAUTIONS Before installation, operation or maintenance of the pump system, please read these instructions and the manufacturer’s specific equipment instructions carefully. System operation may cause injury. Take all necessary precautions. Wear necessary protective equipment. Any maintenance of this pump systems must be carried out by authorised and qualified personnel only. - Page 6 PUMP CHAMBER INSTALLATION GUIDELINES (United Kingdom Health & Safety at Work Act 1974) DO NOT BEGIN INSTALLATION OF THIS CHAMBER UNTIL YOU HAVE READ AND FULLY UNDERSTOOD THE REQUIREMENTS BELOW. THE CONCRETE BACKFILL SHOULD BE DESIGNED TO PROTECT THE CHAMBER FROM ALL EXTERNAL GROUND AND GROUND WATER PRESSURE.
- Page 7 Pre-Installation Inspection Before installation an inspection of the chamber must be carried out to ensure no damage has occurred since delivery and to check all inlet and outlet connections are correct. Any changes or repairs cannot be made once installation has begun. Tank Installation •...
- Page 8 • Continue filling the chamber with clean water whilst evenly backfilling in stages, maximum 1000mm each stage, ensuring the water level is 50mm below the level of the concrete backfill, repeating process until the concrete is approximately 300mm from the top of the chamber •...
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Page 9: Additional Installation Notes
ADDITIONAL INSTALLATION NOTES • A cable duct is required with no sharp bends, minimum size 100mm (ID) • Tank water should never exceed by more than 300mm past the backfill concrete level • The inlet(s) and cable duct(s) are to be cut on site to your own specifications, and should be properly sealed with rubber grommets •... - Page 10 GUIDE RAIL INSTALLATION GUIDELINES The following diagrams are a guideline for the installation of the guide rails, fitting may be required where guide rails arrive loose in the chamber or when they are supplied separately, for instance on projects where a separate turret is to be installed. Remove the upper bracket from top of turret.
- Page 11 PUMP INSTALLATION GUIDELINES The following notes are a guideline for the installation of the pumps and electrical connections. We recommend that the installation is supervised by a qualified engineer. • The float switch counterweight (if applicable) should be set in position as per the accompanying instructions, roughly 100mm along the cable from the float.
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Page 12: Electrical Installation Guidelines
ELECTRICAL INSTALLATION GUIDELINES • The pump control panel should be mounted indoors on a wall or vertical surface, or if situated outdoors it should be placed inside a dry weatherproof kiosk. • The pump power supply and float cabling should be drawn back to your control panel position through the underground cable duct. - Page 13 MECHANICAL & ELECTRICAL SETUP GUIDELINES • Only two cores of the float switch cable are used (check the packaging/instructions with the float switch to see which colours should be used for emptying). In this condition, a contact closes in the float switch when raised.
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Page 14: Manual Operation
OPERATING GUIDELINES Before filling the sump you should first check that the system is operating correctly: Switch the control panel to AUTO 2. Hold the STOP level floatswitch in the UP position (Nothing should happen) 3. Hold the START level floatswitch in the UP position (Pump should start) 4. -
Page 15: Fault Finding
FAULT FINDING The pump control panel is fitted with indicator lights to show whether the pump is running or tripped. If a tripped light is illuminated, this means that an overload has occurred and the pump has been isolated. A qualified engineer should be called to check any faults. (“Water in the chamber will not go down”) There is insufficient water to fully tilt the START float switch. - Page 16 Packaged Pumping Station User Guide By following a few simple guidelines your packaged pumping station will provide many years of reliable service. This Automated Environmental Systems Packaged Pumping Station is designed to handle domestic waste water and sewage only. The following items should be disposed of in a waste bin and should not be flushed down a toilet or sink and into the system: •...
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