Graco SaniForce Manual
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Graco SaniForce Manual

Graco SaniForce Manual

Sanitary tote unloader
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Repair/Parts
SaniForce® Sanitary
SaniForce®
SaniForce®
(STU)
(STU)
(STU)
For use
use with
with food
food grade
grade bulk
For
For
use
with
food
grade
select
select
select models
models are
models
are approved
are
approved for
approved
Matrix
Matrix
Matrix on
on page
on
page 6 6 6 for
page
for more
for
more information.
more
Important
Important Safety
Important
Safety
Safety Instructions
Read all warnings and instructions in this manual and all related
manuals. Save
Save all all all instructions.
Save
Sanitary Tote
Tote Unloader
Sanitary
Tote
bulk supply
supply of of of medium
medium to to to high
bulk
supply
medium
for
for use
use in in in explosive
use
explosive atmospheres
explosive
information.
information.
Instructions
Instructions
instructions.
instructions.
PROVEN QUALITY. LEADING TECHNOLOGY.
Unloader
Unloader
high viscosity
viscosity product.
product. For
high
viscosity
product.
atmospheres or or or hazardous
atmospheres
hazardous locations.
hazardous
3A5417J
For professional
professional use
use only.
only. Only
For
professional
use
only.
locations. See
locations.
See Configuration
See
Configuration
Configuration
EN
Only
Only

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Summary of Contents for Graco SaniForce

  • Page 1 Repair/Parts SaniForce® Sanitary Sanitary Tote Tote Unloader Unloader SaniForce® SaniForce® Sanitary Tote Unloader 3A5417J (STU) (STU) (STU) For use use with with food food grade grade bulk bulk supply supply of of of medium medium to to to high high viscosity viscosity product.

  • Page 2: Table Of Contents

    3A5799 SaniForce 12:1 Sanitary Pumps, Instructions and Parts 3A5999 SaniForce High Sanitation Diaphragm Pumps, Operation 3A6782 SaniForce High Sanitation Diaphragm Pumps, Models 2150, 3150, 4150, Repair and Parts 3A1211 SaniForce Air Motors, Instructions and Parts 3A6101 Enclosed Manual Controls, Repair/Parts...

  • Page 3: Warnings

    Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
  • Page 4 Warnings WARNING SKIN SKIN INJECTION SKIN INJECTION INJECTION HAZARD HAZARD HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical surgical treatment.
  • Page 5 Warnings WARNING EQUIPMENT EQUIPMENT EQUIPMENT MISUSE MISUSE HAZARD MISUSE HAZARD HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 6: Configuration Matrix

    Configuration Matrix Configuration Matrix Matrix Configuration Configuration Matrix Check the identification plate (ID) for the Configuration Number of your system. Use the following matrix to define the components of your system. STU A01AAA1AA1C21 A01AAA1AA1C21 A01AAA1AA1C21 Sample Configuration Configuration Number: Number: Sample Sample Configuration...
  • Page 7 Configuration Matrix Approvals Approvals Approvals All models are rated and are FDA compliant. ATEX models with piston pumps II 2 GD are rated Ex h IIA T4 Gb X Ex h IIIB T100°C Db X ATEX T-code rating is dependent on the temperature of the fluid being pumped.

  • Page 8: Troubleshooting

    Troubleshooting Troubleshooting Troubleshooting Troubleshooting 1. Follow the Pressure Relief Procedure in the operation manual before servicing the equipment. 2. Check all possible problems and causes before disassembling the system. Problem Cause Solution Problem Problem Cause Cause Solution Solution Ram plate will not rise. Ram Up air pressure set too low.

  • Page 9: Parts

    Parts Parts Parts Parts Frame Assembly Assembly Frame Frame Assembly 3A5417J...
  • Page 10 Parts Frame Parts Qty. Qty. Ref. Part/Kit Part/Kit Description Description Description Qty. Qty. Ref. Part/Kit Part/Kit Description Description Description Qty. Qty. Ref. Ref. Part/Kit Ref. Ref. Part/Kit 17P277 FRAME 17D281 FITTING, elbow, 3/8 npt 17R829 CROSSBAR 17X715 BUSHING, 3/8 npt x 1/4 npt 17U808 GASKET, air cylinder 17P449...

  • Page 11: Pump Module

    Parts Pump Module Module Pump Pump Module Sample Configuration Number STU.A01BAB1AA0C21 Sanitary Tote Seal Seal Unloader Frame Pump Plate Type Material Control Accessories Wash Bin Certification 5:1 Double Double Ball Ball Pump Pump (2 (2 (2 Pumps) Pumps) Double Ball Pump Pumps) Pump configuration 01...
  • Page 12 Parts Pump Configuration 01 Ref. Ref. Ref. Part/Kit Part/Kit Part/Kit Description Description Description Qty. Qty. Qty. Ref. Ref. Ref. Part/Kit Part/Kit Part/Kit Description Description Description Qty. Qty. Qty. 17S627 PLATE 1.18 25N010* PUMP, Double Ball, 5:1 17S515 GUIDE 1.19 512332 GASKET, 2 inch 116618 MAGNET...
  • Page 13 Parts 5:1 Priming Priming Priming Piston Piston Piston Pump Pump (2 (2 (2 Pumps) Pump Pumps) Pumps) Pump configuration 02 3A5417J...
  • Page 14 Parts Pump Configuration 02 Ref. Ref. Ref. Part/Kit Part/Kit Part/Kit Description Description Description Qty. Qty. Qty. Ref. Ref. Ref. Part/Kit Part/Kit Part/Kit Description Description Description Qty. Qty. Qty. 17S627 PLATE 2.19 512332 GASKET, 2 inch 17S515 GUIDE 2.20 17S517 FITTING, 90 degree 116618 MAGNET 2.21...
  • Page 15 Parts 12:1 12:1 12:1 Priming Priming Piston Priming Piston Pump Piston Pump Pump (2 (2 (2 Pumps) Pumps) Pumps) Pump configuration 03 3A5417J...
  • Page 16 Parts Pump configuration 03 Ref. Ref. Ref. Part/Kit Part/Kit Part/Kit Description Description Description Qty. Qty. Qty. Ref. Ref. Ref. Part/Kit Part/Kit Part/Kit Description Description Description Qty. Qty. Qty. 17S534 PLATE 3.19 15H598 GASKET, 2 inch, EPDM 17S515 GUIDE 3.20 17T026 ELBOW, 90 degree 115814 WASHER...
  • Page 17 Parts 5:1 Double Double Double Ball Ball Pump Ball Pump (4 (4 (4 Pumps) Pump Pumps) Pumps) Pump configuration 04 3A5417J...
  • Page 18 Parts Pump configuration 04 Ref. Ref. Ref. Part/Kit Part/Kit Part/Kit Description Description Description Qty. Qty. Qty. Ref. Ref. Ref. Part/Kit Part/Kit Part/Kit Description Description Description Qty. Qty. Qty. 17S627 PLATE 4.19 25N010* PUMP, Double Ball, 5:1 17S515 GUIDE 4.20 512332 GASKET, 2 inch 116618 MAGNET...
  • Page 19 Parts 12:1 12:1 12:1 Priming Priming Piston Priming Piston Pump Piston Pump Pump (4 (4 (4 Pumps) Pumps) Pumps) Pump configuration 06 3A5417J...
  • Page 20 Parts Pump configuration 06 Ref. Ref. Ref. Part/Kit Part/Kit Part/Kit Description Description Description Qty. Qty. Qty. Ref. Ref. Ref. Part/Kit Part/Kit Part/Kit Description Description Description Qty. Qty. Qty. 17S534 PLATE 5.19 15H598 GASKET, 2 inch, EPDM 17S515 GUIDE 5.20 17T026 ELBOW, 90 degree 116618 MAGNET...
  • Page 21 Parts 2150, 2150, 2150, 3150 3150 HS 3150 HS Diaphragm Diaphragm Pump Diaphragm Pump (2 (2 (2 Pumps) Pump Pumps) Pumps) Pump configurations 07, 12, 13, and 14 3A5417J...
  • Page 22 Parts Pump configurations 08–11 3A5417J...
  • Page 23 Parts Pump configurations 08–11 Ref. Ref. Ref. Part/Kit Part/Kit Part/Kit Description Description Description Qty. Qty. Qty. Ref. Ref. Ref. Part/Kit Part/Kit Part/Kit Description Description Description Qty. Qty. Qty. 17W135 PLATE 6.15 128410 SCREW, 6-32 x 0.375 17S515 GUIDE 6.16 17R855 ROD, plate support 116618 MAGNET...

  • Page 24: Plates

    Parts Plates Plates Plates Sample Configuration Number STU.A01BAB1AA0C21 Sanitary Tote Seal Seal Unloader Frame Pump Plate Type Material Control Accessories Wash Bin Certification B B B Ref. Ref. Ref. Part/Kit Part/Kit Part/Kit Description Description Description Qty. Qty. Qty. Pump/Plate Pump/Plate Configuration Pump/Plate Configuration Configuration...
  • Page 25 Parts Plate Plate Plate Kits Kits Kits These kits contain parts 7.1-7.10. Pump/Plate Codes Codes Kit Part Part Part Bin Type Type Type Pump Pump Pump Plate Plate Plate Dim Dim A A A Plate Plate Plate Dim Dim B B B Pump/Plate Pump/Plate Codes...

  • Page 26: Inflatable Seals

    Parts Inflatable Seals Seals Inflatable Inflatable Seals In order to determine the correct seal to order, refer to the table below for applicable configuration number data to use for your system. Sample Configuration Number STU.A01BAB1AA0C21 Sanitary Tote Seal Seal Unloader Frame Pump Plate Type Material...

  • Page 27: Manual Control

    Config Config Code Code Code 25P261 Manual Control Manually driven control systems with 3A6101 Saniforce 5:1 or 12:1 piston pumps (pump codes 01-06). 25P262 Manual Control Manually driven control for system with 3A6101 Saniforce diaphragm pumps (pump codes 07-11). 3A5417J...

  • Page 28: Electro-Pneumatic Control

    Code Code Code 25P263 EP Control Automatically driven EP control for 3A6102 systems with Saniforce 5:1 or 12:1 piston pumps (pump codes 01–06). 25P264 EP Control Automatically driven EP control for 3A6102 system with Saniforce diaphragm pumps (pump codes 07–11).

  • Page 29: Liner Clamp

    Parts Liner Clamp Clamp Liner Liner Clamp Sample Configuration Number STU.A01BAB2AA0C21 Sanitary Tote Seal Seal Unloader Frame Pump Plate Type Material Control Accessories Wash Bin Certification Bag Liner Liner Clamp Clamp Aseptic Liner Liner Clamp Clamp Liner Clamp Aseptic Aseptic Liner Clamp Acces-...

  • Page 30: Wash Bin

    Parts Wash Bin Wash Wash Sample Configuration Number STU.A01BAB2AA0C21 Sanitary Tote Seal Seal Unloader Frame Pump Plate Type Material Control Accessories Wash Bin Certification 1 1 1 Wash Part Title Description Wash Wash Part Part Title Title Description Description Refer Refer Refer to to to manual: manual:...

  • Page 31: Technical Data

    Technical Data Technical Data Data Technical Technical Data SaniForce SaniForce STU SaniForce Metric Metric Metric Maximum working fluid pressure See pump manual Compressed air requirement 60-100 psi 0.41-0.7 MPa, 4.1-7 bar Pressure ratio See pump manual Air consumption See pump manual. Multiply by number of pumps Flow rate @ 60 cpm See pump manual.
  • Page 32 California Proposition 65 Fluid Temperature Temperature Range Range Fluid Fluid Temperature Range NOTICE NOTICE NOTICE Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid temperature range. Stay within the temperature range of the most-restricted wetted component. Operating at a fluid temperature that is too high or too low for the components of your pump may cause equipment damage.
  • Page 33 Notes Notes Notes Notes 3A5417J...
  • Page 34 Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.

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