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VHF FM Transceiver
VX-2500EV
Service Manual
©
2003 VERTEX STANDARD CO., LTD.
This manual provides technical information necessary for servicing the VX-2500EV Transceiver.
Servicing this equipment requires expertise in handling surface-mount chip components. Attempts by non-qualified
persons to service this equipment may result in permanent damage not covered by the warranty, and may be illegal in
some countries.
Two PCB layout diagrams are provided for each double-sided circuit board in the transceiver. Each side of thr board is
referred to by the type of the majority of components installed on that side ("leaded" or "chip-only"). In most cases one
side has only chip components, and the other has either a mixture of both chip and leaded components (trimmers, coils,
electrolytic capacitors, ICs, etc.), or leaded components only.
While we believe the technical information in this manual to be correct, Vertex Standard assumes no liability for damage
that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any
inconsistencies in the technical information would be appreciated.
Specifications ..................................................... 2
Dsub 9-Pin Accessory Connector .................. 3
Exploded View & Miscellaneous Parts ......... 4
Block Diagram ................................................... 5
Interconnection Diagram ................................. 7
Circuit Description ............................................ 9
(EC053N90A)
Contents
Alignment ...................................................... 11
Rf Unit Jumper Information ...................... 17
Board Unit (Schematics, Layouts & Parts)
Rf Unit .......................................................................... 19
Panel Unit ..................................................................... 33
VERTEX STANDARD CO., LTD.
4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan
VERTEX STANDARD
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
YAESU EUROPE B.V.
P.O. Box 75525, 1118 ZN Schiphol, The Netherlands
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong
1

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Summary of Contents for Vertex Standard VX-2500EV

  • Page 1 ICs, etc.), or leaded components only. While we believe the technical information in this manual to be correct, Vertex Standard assumes no liability for damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any inconsistencies in the technical information would be appreciated.
  • Page 2 Specifications General Frequency range: 134-174 MHz (C) Applicable Standard : EN 300 086, EN 300 219 (EN), TIA/EIA-603-A (TIA/EIA) Number of Channels : 32 channels (16 CH + 16 CH) Frequency Steps: 5.0 kHz / 6.25 kHz Power Supply Voltage: 13.2 V DC Channel Spacing: 25.0 / 20.0 / 12.5 kHz...
  • Page 3 DSUB 9-pin Accessory Connector Pin 1: Output Logic squelch High: Radio receiving the signal with the correct CTCSS or DCS. Low: Radio not receiving the signal with the correct CTCSS or DCS. Pin 2: Output Rx discriminator (Need to set the solder short on the PCB) JP3 (JP1503) - Flat: 10 Hz to 3.0 kHz (140 mVrms / STD deviation with 600 ohm termination) JP4 (JP1504) - Filtered 300 Hz to 3.0 kHz (70 mVrms / STD deviation with 600 ohm termination) * JP3: Closed from the factory.
  • Page 4 Exploded View & Miscellaneous Parts REF. VXSTD P/N DESCRIPTION QTY. U20206002 BINDING HEAD SCREW M2.6 x 6 NI U20306002 BINDING HEAD SCREW M3 x 6 NI U20308002 BINDING HEAD SCREW M3 x 8 NI U24306002 TAPTITE SCREW M3 x 6 NI U24308001 TAPTITE SCREW M3 x 8 U31206007...
  • Page 5 Block Diagram (1)
  • Page 6 Block Diagram (2)
  • Page 7 Interconnection Diagram...
  • Page 8 Note...
  • Page 9 ), the audio signal is amplified by the AF power amplifier Q1509 ( ) and passed to The VX-2500EV is a UHF FM mobile transceiver designed speaker jack. to operate in the frequency range of 134 to 174MHz. 2. Circuit Configuration by Frequency 4.
  • Page 10 Circuit Description ed to the pin 8 of the PLL IC. Also the output of the VCO 7. Power Supply Circuits is amplified by the Q1021 and routed first local /Power 7-1 All 13.2V Module according to D1022. 13.2V is always supplied to Power AMP Q1014 (RA30H1317M).
  • Page 11 Alignment 4Ω AF Dummy Load Introduction Regulated DC Power Supply (standard 13.2V The VX-2500EV is carefully aligned at the factory for the DC, 15A) specified performance across the frequency range speci- Frequency Counter with 0.1ppm accuracy at fied for each version. Realignment should therefore not...
  • Page 12 Alignment Important Next select to the low edge frequency channel and confirm above 1.00V to 1.80V on the volt- In order to facilitate alignment over the complete switch- meter. ing range of the equipment it is recommended that the chan- Key the transmitter, and confirm above 1.10V to nel data in the transceiver is preset as the chart below.
  • Page 13 Alignment The alignment tool outline Enter to the alignment mode To enter the alignment mode, turn the receiver off, select "Radio" then "Alignment" parameter on Clone Editor "CE63". You turn off the power of the transceiver, and turn on the transceiver. When the command has been success- ful, a message on the computer screen will confirm that RF Power (High): 25[W] ±0.5W) the transceiver is now in the alignment mode.
  • Page 14 Alignment Max Deviation Modulation balance This parameter is used to align Max Deviation. This parameter is used to align Modulation balance. Set the transceiver to CH#1 or CH#2 via the "CH" Set the transceiver to CH#1 or CH#2 via the "CH" box located upper left corner on the "Alignment"...
  • Page 15 Alignment CTCSS Modulation DCS Modulation This parameter is used to align CTCSS deviation. This parameter is used to align DCS deviation. Set the transceiver to CH#3 or CH#4 via the "CH" Set the transceiver to CH#5 or CH#6 via the "CH" box located upper left corner on the "Alignment"...
  • Page 16 Alignment RX Sensitivity This parameter is used to RX Sensitivity. Set the transceiver to CH1# via the "CH" box lo- cated upper left corner on the "Alignment" win- dow previously. Set the SG output level to -6dBµ EMF with 3kHz deviation ±1kHz.
  • Page 17 RF Unit Jumper Information JP1501 (JP1): Determine the output supply voltage at pin 8 of DSUB 9-pin Accessory Connector. Close: +5.0 V (Maximum 100 mA) Open: No Action JP1502 (JP2): Determine the output supply voltage at pin 8 of DSUB 9-pin Accessory Connector. Close: +13.2 V (Maximum 100 mA) Open: No Action JP1503 (JP3): Determine the Rx discriminator output characteristic at pin 2 of DSUB 9-pin Accessory Connec-...
  • Page 18 RF Unit Jumper Information...
  • Page 19 RF Unit RX: 0V Circuit Diagram (1) TX: 1.6V 0.6~2.3V 4.9V RX: 0V WIDE: 0.4 V TX: 2.0V RX: 0V NARROW: 4.6 V TX: 1.3V 4.8V RX: 0V TX: 5.4V 3.5V 4.2V 1.0V RX: 0V TX: 2.5V RX: 0V 1.1V RX: 0V TX: 0.6V TX: 8.2V...
  • Page 20 RF Unit Circuit Diagram (2) 4.8 V 2.2 V 0.7 V 1.2 V RX WIDE: 0.2 ~ 3.8 V RX NARROW: 0.2 ~ 3.5 V TX: 0.2 V RX WIDE: 0.8 ~ 3.8 V RX NARROW: 0.8 ~ 3.1 V TX: 0.8 V RX WIDE: 0.3 ~ 5.6 V 3.8 V...
  • Page 21 RF Unit Parts Layout (Side A) TDA2003H NJM2902V M5223 2SA162GR (SG) 2SB1301 (ZQ) 2SC2715GR (LG) 2SK508 (K52) SGM2016AM (M-) IMH6A (H6) RT1N241M (N2) HSM88AS (C1) (Q1509) (Q1003, 1503) (Q1019) (Q1037) (Q1511) (Q1036) (Q1013) (Q1026) (Q1017) (Q1002, 1006, (D1011, 1012) 1016, 1032, 1033, 2SA1602A (MF) 2SD1368CB (CB) 2SC4154 (LE)
  • Page 22 RF Unit Parts Layout (Side B) 1SS321 (F9) (D1022) MC2848 (A6) (D1024, 1026) MC2850 (A7) (D1501, 1502, 1503) RT1N241M (N2) (Q1012, 1030, 1516, 1517) PDTC114TE (24) (Q1508, 1510) RA30H1317M MB15A02PFV1 2SB1201S 2SA1602A (MF) 2SB1132 (BA) 2SC4116 (LG) 2SC5415E (EA) 2SJ125D (JD) DTB123EK (F12) IMH6A (H6) MM1216ENRE...
  • Page 23 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR PCB with Component CB2443001 Printed Circuit Board FR010360B C 1001 CHIP CAP. 470pF GRM39CH471J50PT K22174249 C 1002 CHIP CAP. 0.001uF 630V GHM1030R102K630PT K22281801 C 1003 CHIP CAP.
  • Page 24 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1079 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 1080 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 1081 CHIP CAP. 470pF GRM39CH471J50PT K22174249 C 1082 CHIP CAP. 220pF GRM39CH221J50PT K22174243...
  • Page 25 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1167 CHIP CAP. 18pF GRM39CH180J50PT K22174217 C 1168 CHIP CAP. 470pF GRM39CH471J50PT K22174249 C 1169 CHIP CAP. 0.01uF GRM39B103M50PT K22174823 C 1171 CHIP CAP. 15pF GRM39CH150J50PT K22174215...
  • Page 26 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1247 CHIP CAP. 10pF GRM39CH100D50PT K22174211 C 1248 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 C 1249 CHIP CAP. 12pF GRM39CH120J50PT K22174213 C 1250 CHIP CAP. 0.01uF GRM39B103M50PT K22174823...
  • Page 27 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1539 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 1540 CHIP CAP. GRM39F105Z10PT K22105001 C 1541 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 C 1543 CHIP CAP. 0.1uF GRM39B104K16PT K22124805...
  • Page 28 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR L 1022 COIL E2 0.25-1.9-8.5T-L L0022611 L 1023 COIL E2 0.25-1.9-8T-L L0022550 L 1024 M.RFC 0.056uH HK1608 56NJ-T L1690525 L 1025 M.RFC 0.056uH HK1608 56NJ-T L1690525 L 1026 COIL...
  • Page 29 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1003 CHIP RES. 820k 1/16W RMC1/16 824JATP J24185824 R 1004 CHIP RES. 1/16W RMC1/16 102JATP J24185102 R 1005 CHIP RES. 1/16W RMC1/16 150JATP J24185150 R 1006 CHIP RES.
  • Page 30 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1078 CHIP RES. 1/16W RMC1/16 100JATP J24185100 R 1079 CHIP RES. 1/16W RMC1/16 821JATP J24185821 R 1080 CHIP RES. 180k 1/16W RMC1/16 184JATP J24185184 R 1081 CHIP RES.
  • Page 31 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1159 CHIP RES. 1/16W RMC1/16 220JATP J24185220 R 1161 CHIP RES. 1/16W RMC1/16 000JATP J24185000 R 1162 CHIP RES. 1/16W RMC1/16 103JATP J24185103 R 1163 CHIP RES.
  • Page 32 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1568 CHIP RES. 1/16W RMC1/16 271JATP J24185271 R 1569 CHIP RES. 1/16W RMC1/16 223JATP J24185223 R 1570 CHIP RES. 1/16W RMC1/16 473JATP J24185473 R 1571 CHIP RES.
  • Page 33 PANEL Unit Circuit Diagram 4.2 V 5.0 V 1.8 V 1.8 V LIGHT ON: 3.9 V 2.6 V 5.0 V 0.6 V 0.8 V 4.0 V 0.8 V 0.8 V 0.8 V 0.5 V 1.8 V 1.8 V 2.6 V 5.0 V 3.0 V 1.8 V...
  • Page 34 PANEL Unit Note...
  • Page 35 PANEL Unit Parts Layout (Side A) 2SC4617 (BR) TC4W66FU 2SJ125D (JD) PDTC144EE (08) RT1P441U (P3) MC2846 (A4) DA221 (K) S-80835CNMC BRPG1211C LC75834W (Q2020) (Q2024) (Q2030, 2031, 2032) (Q2033) (Q2034, 2037) (D2011) (D2034) (Q2003) (D2004) (Q2029)
  • Page 36 PANEL Unit Parts Layout (Side B) M37516F8HP AK2345 LA8630M NJM2902V NJM78L05 2SC4154 (LE) RT1N241M (N2) RT1P441U (P3) M5223AGP 600C IMH6A (H6) DA221 (K) PDTC144EE (08) (Q2013) (Q2016) (Q2017) (Q2015, 2022) (Q2006) (Q2007) (Q2008) (Q2009, 2036) (Q 2021) (Q2025, 2035) (D2001, 2002, 2005, 2009, (Q2028) 2012, 2013, 2036) M62364FP...
  • Page 37 PANEL Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR PCB with Components CB2445001 Printed Circuit Board FR010340B C 2002 CHIP TA.CAP. 10uF 6.3V TEMSVA0J106M-8R K78080027 C 2003 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 2004 CHIP CAP.
  • Page 38 PANEL Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 2091 CHIP CAP. GRM39F105Z10PT K22105001 C 2092 CHIP CAP. 18pF UMK105CH180JW-F K22178264 C 2094 CHIP CAP. 0.1uF LMK105BJ104KV-F K22108806 C 2096 CHIP CAP. GRM39F105Z10PT K22105001 C 2097...
  • Page 39 PANEL Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR Q 2027 TRANSISTOR 2SC4617 TL R G3346178R Q 2028 TRANSISTOR PDTC144EE G3070244 Q 2029 LC75834W G1093288 Q 2030 2SJ125D-T12-1D G3701257D Q 2031 2SJ125D-T12-1D G3701257D Q 2032 2SJ125D-T12-1D G3701257D...
  • Page 40 PANEL Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 2078 CHIP RES. 1/16W RMC1/16S 183JTH J24189040 R 2079 CHIP RES. 1/16W RMC1/16S JPTH J24189070 R 2080 CHIP RES. 390k 1/16W RMC1/16S 394JTH J24189056 R 2082 CHIP RES.
  • Page 41 PANEL Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 2189 CHIP RES. 1/16W RMC1/16S 823JTH J24189048 R 2190 CHIP RES. 1/16W RMC1/16S 223JTH J24189041 R 2191 CHIP RES. 1/16W RMC1/16S 103JTH J24189037 R 2192 CHIP RES.
  • Page 42 PANEL Unit Parts List Note DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR...
  • Page 44 Copyright 2003 VERTEX STANDARD CO., LTD. All rights reserved. No portion of this manual may be reproduced without the permission of VERTEX STANDARD CO., LTD.

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