RHINO 2160 Operator's Manual

Boom rotary cutter
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Published 02/10
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
®
RHINO
1020 S. Sangamon Ave.
Gibson City, IL 60936
800-446-5158
Email: parts@servis-rhino.com
OPERATOR'S MANUAL
© 2010 Alamo Group Inc.
SERVIS
2160
BOOM ROTARY CUTTER
Part No. 00765708C
$0.00

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Summary of Contents for RHINO 2160

  • Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ® RHINO 1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com BOOM ROTARY CUTTER © 2010 Alamo Group Inc. 2160 Part No. 00765708C $0.00...
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
  • Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
  • Page 4 Alamo Group Ag. Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual Requester Name:______________________________________Phone: Requester Address: City:_________________________________...
  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY SECTION ... 1-1 General Safety Instructions and Practices ... 1-2 Operator Safety Instructions and Practices ... 1-3 Connecting & Disconnecting Implement Safety Instructions & Practices ... 1-5 Equipment Operation Safety Instructions and Practices ... 1-6 Maintenance and Service Safety Instructions and Practices ... 1-12 Transporting Safety Instructions and Practices ...
  • Page 6 Boom Unit Pre-Operation Inspection and Service ... 4-13 Cutting Component Inspection ... 4-18 Cutting Component Inspection ... 4-19 Blade Bolt Inspection ... 4-21 DRIVING THE TRACTOR AND IMPLEMENT ... 4-24 Starting the Tractor ... 4-25 Brake and Differential Lock Setting ... 4-25 Driving the Tractor and Boom ...
  • Page 7: Safety Section

    SAFETY SECTION Safety Section 1-1 © 2010 Alamo Group Inc.
  • Page 8: General Safety Instructions And Practices

    Safety Messages. Always use good common sense to avoid hazards. Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. 2160 02/10 © 2010 Alamo Group Inc. SAFETY (SG-2)
  • Page 9: Operator Safety Instructions And Practices

    Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent. 2160 02/10 © 2010 Alamo Group Inc. SAFETY (SG-30)
  • Page 10 (SG-36) Avoid contact with hot surfaces of the engine or muffler. when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. 2160 02/10 © 2010 Alamo Group Inc. SAFETY (SG-24) (SG-25)
  • Page 11: Connecting & Disconnecting Implement Safety Instructions & Practices

    Tractor operator’s seat with the seat belt securely fastened. Inadvertent contact with the boom controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even death. 2160 02/10 © 2010 Alamo Group Inc. SAFETY “Wait a minute...Save a life!”...
  • Page 12: Equipment Operation Safety Instructions And Practices

    300 feet of the mower. This cut debris can be thrown at great velocities and could result in serious injury or even death. 2160 02/10 © 2010 Alamo Group Inc. SAFETY...
  • Page 13 To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing. 2160 02/10 © 2010 Alamo Group Inc. SAFETY...
  • Page 14 Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. 2160 02/10 © 2010 Alamo Group Inc. SAFETY (SFL-6)
  • Page 15 In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting. 2160 02/10 © 2010 Alamo Group Inc. SAFETY...
  • Page 16 Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) 2160 02/10 © 2010 Alamo Group Inc. SAFETY...
  • Page 17 Implement. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. 2160 02/10 © 2010 Alamo Group Inc. SAFETY...
  • Page 18: Maintenance And Service Safety Instructions And Practices

    Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SBM-18) 2160 02/10 © 2010 Alamo Group Inc. SAFETY Always replace any (S3PT-8)
  • Page 19 Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If fuel is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated. 2160 02/10 © 2010 Alamo Group Inc. SAFETY...
  • Page 20: Transporting Safety Instructions And Practices

    Do not transport unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed. (S3PT-02) 2160 02/10 © 2010 Alamo Group Inc. SAFETY PARTS INFORMATION...
  • Page 21 Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. 2160 02/10 © 2010 Alamo Group Inc. SAFETY (SBM-3)
  • Page 22: Concluding Safety Instructions And Practices

    Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. 2160 02/10 © 2010 Alamo Group Inc. SAFETY...
  • Page 23: Decal Location

    (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals. 2160 02/10 Safety Section 1-17 © 2010 Alamo Group Inc.
  • Page 24 Crushing and Pinch Points Tractor Safety Stay Clear when Lowering Wing Oil Leaks Boom Safety Genuine Rhino Parts RHINO Name Servis 2160 Name Rhino Logo (Small) Rhino Logo (Big) Do not Overspeed Engine Unhitching Instructions Replace Blades in Pairs Serial Number (Not Shown)
  • Page 25: Decal Description

    Decal Description Multi Hazard Decal Sheet P/N D389 Decal D389 consists of the following multi-hazards. 2160 02/10 © 2010 Alamo Group Inc. SAFETY Safety Section 1-19...
  • Page 26 Driveline Hazards P/N D388 Decal D388 consists of the following multi-hazards. 2160 02/10 © 2010 Alamo Group Inc. SAFETY Safety Section 1-20...
  • Page 27 IMPORTANT - Service Hydraulic System with Universal Tractor Hydraulic Oil. P/N D416 DANGER! Crushing and Pinch Points. Moving machinery parts can pinch or crush or fall- which may cause injury or death. P/N 02962765 2160 02/10 © 2010 Alamo Group Inc. SAFETY Safety Section 1-21...
  • Page 28 SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH. P/N 02965262 DANGER! - Multi-Hazard Boom. Take precautions while transporting and operating Boom Unit. P/N 02958241 2160 02/10 © 2010 Alamo Group Inc. SAFETY Safety Section 1-22...
  • Page 29 For safety and to guarantee optimum product reliability always use genuine RHINO replacement parts. P/N 00760657 Logo Product Name: Rhino P/N D303 NAME LOGO - Servis 2160 00764866 Logo Product Name: Rhino P/N D302 2160 02/10 © 2010 Alamo Group Inc.
  • Page 30 P/N 02965093 INFORMATION - Unhitching Instructions 02964509 IMPORTANT! Always replace blades in pairs. P/N D395 2160 02/10 © 2010 Alamo Group Inc. SAFETY Safety Section 1-24...
  • Page 31 DO NOT transport or operate without the SMV. P/N 03200347 Read Operator’s Manual! The operator’s manual is located inside this canister. missing order one from your dealer. P/N 00776031 2160 02/10 © 2010 Alamo Group Inc. SAFETY If the manual is Safety Section 1-25...
  • Page 32 Information that Grease Fitting is present and must apply grease P/N 000678 2160 02/10 © 2010 Alamo Group Inc. SAFETY Safety Section 1-26...
  • Page 33: Federal Laws And Regulations

    Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) 2160 02/10 © 2010 Alamo Group Inc. SAFETY...
  • Page 79: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 © 2010 Alamo Group Inc.
  • Page 80 Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY. Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment. 2160 02/10 © 2010 Alamo Group Inc. INTRODUCTION Introduction Section 2-2...
  • Page 81 The 2160 is ideal for mowing pond embankment levee or drainage ditches, and cutting overhanging limbs on fence rows. For Non-Agricultural use, OSHA, ASAE, SAE, and ANSI standards require the use of Chain Guards, Deflectors, or Solid Skirts at all times. The Mower manufacturer strongly...
  • Page 82 3. Record the Mower Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual. Keep this as part of the permanent maintenance file for the implement. 2160 02/10 Introduction Section 2-4 © 2010 Alamo Group Inc.
  • Page 83: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1 © 2010 Alamo Group Inc.
  • Page 84: Tractor Preparation

    Never operate the tractor with a loose wheel rim or disc. Always tighten nuts to the specified torque and at the recommended intervals. 3. Install 00749117 Safety Decal on left fender or elsewhere clearly in operator’s view. 2160 02/10 © 2010 Alamo Group Inc. ASSEMBLY...
  • Page 85: Mower To Tractor Attachment

    Attach the lower hitch arms to the lower lugs of the frame and attach the top link to the tractor. The Hydraulic Relief Arm (Optional Equipment) is required for attaching the 2160 to a tractor not equipped with a quick hitch.
  • Page 86: Driveline Length Check Procedure

    When attaching PTO yoke to tractor PTO shaft, it is important that spring activated locking collar slides freely and is seated in groove in PTO shaft. Be sure PTO shielding and all other shielding is installed and is in good condition. 2160 02/10 © 2010 Alamo Group Inc. ASSEMBLY...
  • Page 87: Hose Connection

    Do not lay parts down on the dirt or sand and then assemble them as this will introduce contaminants into the system. To avoid Hydraulic Contamination, always keep all hoses and hydraulic fittings capped until they are ready to be installed. Asm-B-0006. 2160 02/10 Assembly Section 3-5 © 2010 Alamo Group Inc.
  • Page 88: Attachment Of Hydraulic Hoses

    "zero back pressure" return port on the tractor. Consult your tractor's owners manual and/or tractor dealer for information regarding this type of connection. 2160 02/10 Assembly Section 3-6 © 2010 Alamo Group Inc.
  • Page 89: Hoses To Valve Connections For Electronic Control (Optional)

    The "A" port of the breakaway valve must be connected to the butt end of the swing cylinder for proper operation of the breakaway feature! These hoses are P/N 02961321. 2160 02/10 Assembly Section 3-7 © 2010 Alamo Group Inc.
  • Page 90: Mounting The Remote Command Handle

    After the Handle is properly installed the Wiring Harness can be connected to the Valve Harness by connecting the 9 pin sockets. Wire harness from valve must run through outside window as shown. 2160 02/10 Assembly Section 3-8 © 2010 Alamo Group Inc.
  • Page 91: Hose Connections (Direct)

    Alternately, for a more reliable connection, this hose can be connected to a "zero back pressure" return port on the tractor. Consult your tractor's owners manual and/or tractor dealer for information regarding this type of connection. 2160 02/10 Assembly Section 3-9 © 2010 Alamo Group Inc.
  • Page 92: Head Attachment

    HOSE ATTACHMENT 1. Attach the 1 " hoses, from the articulating arm to the hydraulic motor on the head. Use recommended hose end torque values in chart on Section 3-5. 2160 02/10 Assembly Section 3-10 © 2010 Alamo Group Inc.
  • Page 93: Hydraulic Relief Attachment (Optional)

    2. Connect the center lug (1) of the Hydraulic Relief Arm (HRA) to the tractor, with the double lugs (2) up, where the top link was removed. 3. Back the tractor up to the SERVIS 2160 and connect the lower arms (3) of the three point, making sure that the HRA does not interfere with the SERVIS 2160.
  • Page 94: Starting Unit

    3. Check the fluid level at sight gauge (Asm-B-0011). If oil is below sight gauge fill as required to bring to sight gauge. 4. Remove the filler cap. (Asm-B-0007) 5. Fill the hydraulic reservoir until the fluid is visible through the sight gauge. (Asm-B-0010) 2160 02/10 © 2010 Alamo Group Inc. ASSEMBLY Assembly Section 3-12...
  • Page 95 800 hours and the oil every 1600 hours. Hydraulic oil to be 15W 40CD service or equal. maintenance program. 2160 02/10 © 2010 Alamo Group Inc. ASSEMBLY Use the above procedures as part of a good filter...
  • Page 96 All Servis and Servis-Rhino Boom Mowers mounted on Non-Cab Tractors require without exception a suitable Operator Protective Cage be installed before operating to prevent Operator injury by objects thrown by the blades. The Servis Operator Protective Cage may be ordered with the machine or from the Extra Equipment Section (For your particular tractor, some modification to this Cage may be necessary.)
  • Page 97: Pre-Customer Delivery Check List

    12. Are spindle housing bolts tight? Is spindle assembly tight? Are bolts that hold blade carrier to spindle tight? 13. Does head operate smoothly at normal operating speed? Head should not vibrate excessively. 2160 02/10 © 2010 Alamo Group Inc. ASSEMBLY Assembly Section 3-15...
  • Page 99: Operation Section

    OPERATION SECTION Operation Section 4-1 © 2010 Alamo Group Inc.
  • Page 100 OPERATION INSTRUCTIONS Rhino 2160 boom mowers are manufactured with quality material by skilled workers. The boom is designed to attach to a tractor and operate the rotary head to cut grass and weeds. The boom and head are equipped with protective deflectors and/or chain guards to prevent objects being thrown from the mower by the blades, however, no shielding is 100% effective.
  • Page 101: Standard Equipment And Specifications

    Operating this Mower in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death. 2160 02/10 © 2010 Alamo Group Inc. OPERATION 60”...
  • Page 102: Operator Requirements

    Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. 2160 02/10 © 2010 Alamo Group Inc. OPERATION...
  • Page 103: Tractor Requirements

    (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS. 2160 02/10 © 2010 Alamo Group Inc. OPERATION cage or lexan window to protect operator from thrown object and...
  • Page 104: Operator Thrown Object Protection

    Most tractor’s have different settings for operating and transporting lighting. Refer to the tractor operator’s manual for using the tractor’s light switch and operating the turn signals. OPS-B- 0017 2160 02/10 © 2010 Alamo Group Inc. OPERATION (SBM-9) Operation Section 4-6...
  • Page 105: Tractor Ballast

    Maintain all manufacturer equipped safety shields and guards. Always replace shields and guards that were removed for access to connect, service, or repair the tractor or implement. with the PTO master shield missing or in the raised position. OPS-U- 0004 2160 02/10 © 2010 Alamo Group Inc. OPERATION required.
  • Page 106: Front End Weight

    OPS-U- 0007 Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG-12) 2160 02/10 © 2010 Alamo Group Inc. OPERATION Operation Section 4-8 (S3PT-16)
  • Page 107: Boarding The Tractor

    Use hand rails and steps when exiting the tractor. Be careful of your step and use extra caution when mud, ice, snow or other matter has accumulated on the steps or hand rails. Use all handrails and steps for support and never rush or jump off the tractor. OPS-U- 0009 2160 02/10 © 2010 Alamo Group Inc. OPERATION...
  • Page 108: Starting The Tractor

    Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. 2160 02/10 © 2010 Alamo Group Inc. OPERATION OPS-B- 0003...
  • Page 109: Setting The Mower

    Implement. Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. 2160 02/10 © 2010 Alamo Group Inc. OPERATION (SG-14)
  • Page 110 2160 02/10 © 2010 Alamo Group Inc. OPERATION (SG-14)
  • Page 111: Tractor Pre-Operation Inspection/Service

    Ensure the manual canister is secured to the equipment with the operator’s manual inside. • Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals. OPS-U- 0011 2160 02/10 © 2010 Alamo Group Inc. OPERATION The following Operation Section 4-13...
  • Page 112 OPS-B- 0022_I Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. 2160 02/10 © 2010 Alamo Group Inc. OPERATION installed...
  • Page 113 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. 2160 02/10 © 2010 Alamo Group Inc. OPERATION...
  • Page 114 Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. 2160 02/10 © 2010 Alamo Group Inc. OPERATION...
  • Page 115 Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. 2160 02/10 © 2010 Alamo Group Inc. OPERATION...
  • Page 116: Cutting Component Inspection

    7.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 2160 02/10 © 2010 Alamo Group Inc. OPERATION Operation Section 4-18...
  • Page 117 Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 2160 02/10 © 2010 Alamo Group Inc. OPERATION...
  • Page 118: Blade Bolt Inspection

    Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 2160 02/10 © 2010 Alamo Group Inc. OPERATION...
  • Page 119 The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER 2160 02/10 © 2010 Alamo Group Inc. OPERATION Make ____________________ ________________...
  • Page 120 There are no cracks or holes in mower deck The Hyd. motor mounting bolts are tight The mower head spindle housing is tight and lubricated Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER 2160 02/10 © 2010 Alamo Group Inc. OPERATION Make ____________________ ________________...
  • Page 121: Driving The Tractor And Implement

    When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. 2160 02/10 © 2010 Alamo Group Inc. OPERATION...
  • Page 122: Starting The Tractor

    When operating in traffic, always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. 2160 02/10 © 2010 Alamo Group Inc. OPERATION...
  • Page 123: Driving The Tractor And Boom

    OPS-B- 0006_F Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower 2160 02/10 © 2010 Alamo Group Inc. OPERATION . (SBM-4)
  • Page 124: Operating The Tractor And Implement

    Pick up the second DANGER sign, and take it a further 300 feet along the road or trail. Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side. Post signs accordingly. OPS-B- 0008 2160 02/10 © 2010 Alamo Group Inc. OPERATION (SGM-1)
  • Page 125: Operating The Control Valves

    (SBM-7) 9.2 Operating the Control Valves The 2160 has two control valves. One is the on-off switch to the cutter motor and the other is the position control valve. ON-OFF Switch (Mower Valve) - To operate the mower, pull the switch while the tractor is running. The push- pull operator will remain in the ON position PULLED or the OFF position PUSHED until the operator desires to start or stop the mower.
  • Page 126 Remote Handle to the Neutral position, select and depress a different Button and then actuate the Remote Handle once again. Before attempting to operate this equipment, read these instructions completely. If you have any questions concerning safety of operation, contact your dealer or Rhino. 2160 02/10 © 2010 Alamo Group Inc. OPERATION...
  • Page 127 With the exception of the relief valves, which are preset at the factory, these are all the controls for operating the machine other than the controls on the tractor itself. VALVE OPERATION PLATE P/N 00770375 2160 02/10 Operation Section 4-29 © 2010 Alamo Group Inc.
  • Page 128: Operating Speed And Ground Speed

    Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 300 feet of mower. (SGM-02) 2160 02/10 © 2010 Alamo Group Inc. OPERATION OPS-B- 0010 Operation Section 4-30...
  • Page 129 Rotary Cutter • The Rhino 2160 Rotary Cutting Head is rated to cut vegetation up to 2” in diameter. • Objects tend to be thrown out from under the head in the direction of blade rotation and toward the raised edge of the shroud. Avoid...
  • Page 130: Shutting Down The Attached Head

    Store the unit in a clean and dry location. • Use spray touch-up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the mower. OPS-B- 0012_F 2160 02/10 © 2010 Alamo Group Inc. OPERATION Operation Section 4-32...
  • Page 131: Quick - Hitch

    10. Remove valve or remote control box from the tractor or any other hoses, cables, etc. that might still be connected from the mower to the tractor. 11. Remove the lower arms. 2160 02/10 © 2010 Alamo Group Inc. OPERATION...
  • Page 132: Transporting The Tractor And Implement

    Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death. (STI-10) 2160 02/10 © 2010 Alamo Group Inc. OPERATION (SG-25)
  • Page 133 Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds. Never tow the implement at speeds greater than 20 MPH (25 kph). OPS-U- 0018 2160 02/10 © 2010 Alamo Group Inc. OPERATION Locking the wheels...
  • Page 134: Transporting On Public Roadways

    Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020 2160 02/10 © 2010 Alamo Group Inc. OPERATION Remember that roadways are primarily designed for...
  • Page 135 Contact with side or overhead structures or power lines can cause property damage or serious injury or death. If necessary lower boom to reduce height and/or remove mowing head to reduce width to the legal limits. (SBM-8) 2160 02/10 © 2010 Alamo Group Inc. OPERATION roads, have...
  • Page 136: Hauling The Tractor And Implement

    OPS-U- 0025 2160 02/10 © 2010 Alamo Group Inc. OPERATION Operation Section 4-38...
  • Page 137: Troubleshooting Guide

    The factory does not warrant these parts to any extent other than in normal use in grass, weeds, brush, small bushes, and small trees which the unit is designed to cut. 2160 02/10 © 2010 Alamo Group Inc. OPERATION...
  • Page 139: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 5-1 © 2010 Alamo Group Inc.
  • Page 140: Lubrication Information

    Lubrication The 2160 must be serviced daily to achieve the best operation and longest life. Two pumps of a good quality N.L.G.I. #2 grease from a hand grease gun in all grease fittings should be sufficient.
  • Page 141: Driveline Lubrication

    8 hours use. Some PTO-to-Hitch connections may necessitate cutting a hole in the shields to be able to align the Grease Fitting holes for lubrication. Lubricate the shield bearings every 16 hours. U-JOINT LUBRICATION 2160 02/10 Maintenance Section 5-3 © 2010 Alamo Group Inc.
  • Page 142: Main Driveline & Cat 4 Safety Shield

    To assemble the main inner driveline shield, grease the yoke groove and inner profile tube. Attach the bearing ring in groove with recesses facing profile tube. Mnt-B-0045. Slide on the half shield. Turn the cone until it engages correctly. Install locking screws. Mnt-B-0046. 2160 02/10 Maintenance Section 5-4 © 2010 Alamo Group Inc.
  • Page 143 Make certain that the Driveline Integral Shields are free to telescope and rotate around the Driveline without binding. 2160 02/10 © 2010 Alamo Group Inc. MAINTENANCE Maintenance Section 5-5...
  • Page 144: Hydraulic Oil, Filters And Components

    Remove the filler plug and the check plug. At this point the oil should be flush with the bottom of the check plug hole. Mnt-B-0034. Check the hydraulic oil level daily. 2160 02/10 Maintenance Section 5-6 © 2010 Alamo Group Inc.
  • Page 145: Blades

    NOTE: Replace Blades in pairs after no more than 1/2” notch wear. 2160 02/10 © 2010 Alamo Group Inc. MAINTENANCE Tighten to 240 ft./lbs.
  • Page 146: Blade Sharpening

    Avoid personal injury. Blade and/or blade carrier removal should be done only with the tractor engine shut off, key removed, in neutral, parking brake on, and PTO disengaged and the mower blocked in the raised position. 2160 02/10 © 2010 Alamo Group Inc. MAINTENANCE...
  • Page 147: Blade Carrier Removal

    2160 02/10 © 2010 Alamo Group Inc. MAINTENANCE...
  • Page 148: Blade Carrier Installation

    When coil is energized, the tool will lightly stick to the top of the coil until turned off. 2160 02/10 © 2010 Alamo Group Inc.
  • Page 149: Storage

    NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. 2160 02/10 Maintenance Section 5-11 © 2010 Alamo Group Inc.
  • Page 150: Limited Warranty

    ATTENTION: Purchaser should fill in the blanks below for his reference when buying repair parts and/or for proper machine identification when applying for warranty. Rhino Implement Model Date Purchased ATTENTION: READ YOUR OPERATOR'S MANUAL RHINO LIMITED WARRANTY Serial Number Dealer ® RHINO 1020 S Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com...
  • Page 151 To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 152 2160 BOOM ROTARY MOWER 2160-SOM-02/10 P/N 00765708C Printed U.S.A...

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