Enerpac DuroTech Series Instruction Sheet
Enerpac DuroTech Series Instruction Sheet

Enerpac DuroTech Series Instruction Sheet

Air-driven hydraulic pumps
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POWERFUL SOLUTIONS. GLOBAL FORCE.
L4184
Rev. C

Table of Contents:

Section
2.0 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3.0 PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . .4
4.0 PRODUCT DATA . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5.0 INSTALLATION AND SETUP . . . . . . . . . . . . . . . . .6
6.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
9.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . .14

1.0 IMPORTANT RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. Shipping
damage is not covered by warranty. If shipping damage is
found, notify carrier at once. The carrier is responsible for
all repair and replacement costs resulting from damage in
shipment.

2.0 SAFETY

2.1 Introduction
Read all instructions carefully. Follow all recommended safety
precautions to avoid personal injury as well as damage to the
product and/or damage to other property. Enerpac cannot be
responsible for any damage or injury from unsafe use, lack of
maintenance or incorrect operation. Do not remove warning
labels, tags, or decals. In the event any questions or concerns
arise, contact Enerpac or a local Enerpac distributor for
clarification.
If you have never been trained on high-pressure hydraulic
safety, consult your distributor or service center for information
about an Enerpac Hydraulic Safety Course.
This manual follows a system of safety alert symbols, signal
words and safety messages to warn the user of specific
hazards. Failure to comply with these warnings could result
in death or serious personal injury, as well as damage to the
equipment or other property.
The Safety Alert Symbol appears throughout this
manual. It is used to alert you to potential physical
injury hazards. Pay close attention to Safety Alert
Symbols and obey all safety messages that follow this symbol
to avoid the possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain
Signal Words that call attention to safety messages or property
damage messages and designate a degree or level of hazard
seriousness. The Signal Words used in this manual are
WARNING, CAUTION and NOTICE.
10/20
Page
Instruction Sheet
DuroTech™ Series
Air-Driven Hydraulic Pumps
Indicates a hazardous situation that, if not
WARNING
death or serious personal injury.
Indicates a hazardous situation that, if not
CAUTION
avoided, could result in minor or moderate
personal injury.
Indicates information considered important,
NOTICE
but not hazard related (e.g. messages
relating to property damage). Please note
that the Safety Alert Symbol will not be used
with this signal word.
2.2 Hydraulic Pump Safety Precautions
(DuroTech Series)
Failure to observe and comply with the following
precautions could result in death or serious personal
injury. Property damage could also occur.
• Read and completely understand the safety precautions
and instructions in this manual before operating the pump
or preparing it for use. Always follow all safety precautions
and instructions, including those that are contained within
the procedures of this manual.
• Operating procedures will vary, depending on the system
arrangement and the specific components being used.
Always read, follow and completely understand all
manufacturer's instructions when operating cylinders,
valves and any other hydraulic devices used with the pump.
Follow all safety precautions contained in the manufacturer's
manuals.
• Always wear appropriate personal protective equipment
(P.P.E.) when operating hydraulic equipment. Be sure to
wear eye protection, work gloves and protective clothing.
Use of additional P.P.E. safety items such as dust mask,
non-skid safety shoes, hard hat, and hearing protection
(used as appropriate for the conditions) will reduce the
chance of personal injuries. The use of these items may also
be required by local regulations or laws.
1
avoided, could result in
WARNING

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Summary of Contents for Enerpac DuroTech Series

  • Page 1: Table Of Contents

    Enerpac cannot be responsible for any damage or injury from unsafe use, lack of 2.2 Hydraulic Pump Safety Precautions maintenance or incorrect operation.
  • Page 2 • Immediately replace worn or damaged parts with genuine • Never set the pump hydraulic pressure to a higher setting Enerpac parts. Enerpac parts are designed to fit properly than the maximum rating of the hoses and connected and to withstand high loads. Non-Enerpac parts may break devices.
  • Page 3: Product Description

    • To avoid unexpected operation of clamping devices, be sure 3.0 PRODUCT DESCRIPTION that control valves are in the neutral position before starting The Enerpac DuroTech Series Air Driven Hydraulic Pump the pump. is intended for high-use, high-flow industrial workholding •...
  • Page 4: Product Data

    Pump Series Range control valves) Gallons Liters Type °C °F WAP07 Enerpac HF WAP15 32.2 0 to 60 32 to 150 (Refer to Section 5.3) WAP30 Hydraulic Hose Connections Hydraulic Valve Manifold Stations Air inlet Number of Pump Series Model No.
  • Page 5 4.4 Pump Dimensions Item inch WAP07 - Hydraulic Pressure vs Fl ø 0.31 ø 60 psi 80 psi 0.09 100 psi Air pressure Air p 15.8 1000 1500 2000 200 400 600 800 1000 1200 1400 1600 1800 Hydraulic Pressure (psi) ...
  • Page 6: Installation And Setup

    Install the pump on a solid and level horizontal surface that is Use of Enerpac HF Series ISO 32 hydraulic oil is strongly capable of supporting the weight of the pump, control valves recommended. Enerpac HF oil is available at your local and any associated equipment.
  • Page 7 Air Inlet 1/4" NPT Air coupler (user-supplied) Oil Level Figure 5 - Oil Level Sight Gauge Figure 7 - Pump Air Inlet Add oil if the oil level drops below 1/2 full. A small amount of additional oil may need to be added to the reservoir after the Use only dry and filtered compressed air.
  • Page 8: Operation

    5.8 Air On-Off Control The pump air on-off control operates as follows: ON position: • Air from the plant air supply is directed to the pump pneumatic circuit, activating the pump element. Hydraulic pressure will start building immediately, and will be indicated on the pump LOCKED hydraulic pressure gauge.
  • Page 9: Inspection, Maintenance & Storage

    • If repair parts are required, refer to the Enerpac website Do not attempt to adjust, bypass or alter this valve. It is (www.enerpac.com) for the repair parts sheet applicable to...
  • Page 10 Clean and reinstall the oil drain plug. Remove the oil fill plug. See Figure 4. Use of Enerpac HF hydraulic oil is strongly NOTICE recommended. Refer to Section 5.3 for additional information. Slowly pour new oil through the oil fill opening while watching the oil sight gauge.
  • Page 11 NOTICE 1. Connector damaged, replace the entire filter/regulator. Replacement parts 2. Adapter are not available from Enerpac for this device. Order complete 3. Suction Strainer filter/regulator unit. Refer to pump repair parts sheet for filter/ regulator part number. Reinstall the filter bowl in the air regulator. Be sure it locks into place.
  • Page 12 Air Regulator Filter Bowl 1. Snap Ring 2. End Cap 3. Piston 4. Housing Figure 17 - Air Regulator and Filter Bowl M5 Bolt (user-supplied) 8.5 Air Shuttle Valve Routine Maintenance The pump air shuttle valve is located on the right-hand side of the pump element (when the pump is viewed from the rear).
  • Page 13 Loosen and remove the four screws securing the cover to the air shuttle valve. See Figure 21. Remove the cover. Remove and discard the old muffler felt. Exhaust muffler felt is not purchasable from Enerpac, NOTICE Key: but is available from many pneumatic maintenance supply distributors.
  • Page 14: Troubleshooting

    For repair service, contact your nearest Enerpac Authorized Service Center. As required, also refer to the troubleshooting information provided with your hydraulic control valves and other system components.
  • Page 15 Pump air filter dirty. Clean air filter element. Refer to Section 8.4 of this manual. Internal leakage in pump element. Pump element Contact Enerpac Authorized Service Center. damaged or worn. Low oil flow rate. Reservoir not vented. Open vent screw on reservoir. Refer to Section 5.7 of this manual.
  • Page 16 www.enerpac.com...

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