Ultrasonic BT H Series System Manual
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Ultrasonic BT H Series System Manual

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Benchtop "H" Series
System Manual
Ultrasonic Power Corporation
239 E. Stephenson Street
Freeport, IL 61032, U.S.A.
Phone: 815-235-6020 • 1-800-575-0168
Fax: 815-232-2150
Email:
sonic@upcorp.com
Website:
www.upcorp.com
Property of Ultrasonic Power Corporation - © 2022
1
Publication Number UPC220509-002

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Summary of Contents for Ultrasonic BT H Series

  • Page 1 Benchtop “H” Series System Manual Ultrasonic Power Corporation 239 E. Stephenson Street Freeport, IL 61032, U.S.A. Phone: 815-235-6020 • 1-800-575-0168 Fax: 815-232-2150 Email: sonic@upcorp.com Website: www.upcorp.com Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 2 Congratulations, You have just purchased the best ultrasonic cleaning system available to the market today. We here at Ultrasonic Power Corporation take pride in our products and our ability to provide our customers with the best quality service available. Please take some time to familiarize yourself with this manual and all aspects of the system configuration prior to start-up.

  • Page 3: Table Of Contents

    7. Diagrams and Drawings .................... 33 8. Warranty ........................53 9. Return of Equipment Policy ..................55 Standard Pricing Schedule .................... 58 RMA Form ........................59 Parts List ........................60 Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...

  • Page 4: Warnings

    MIGHT result in personal injury or property damage. High Voltage The HIGH VOLTAGE symbol means that failure to follow this safety statement MIGHT result in personal injury or death. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 5 WARNING: Use only water or water-detergent mix in tank. Never use flammable solvents (fire or explosion could result) or carbon tetrachloride (produces toxic fumes). CAUTION: Never use ultrasonic cleaning console as a sink. Under no circumstances should waste water be poured into it as the water could overflow the drain and damage delicate components.
  • Page 6 WARNING: Always discharge all high-voltage capacitors before attempting any servicing. Do not assume that the discharge from a capacitor will not produce a lethal shock. The discharge from a high-capacity, high-voltage capacitor is lethal! Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 7 Electrical plugs should be installed only by a certified electrician. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...

  • Page 8: Specifications

    (*) Only trained personnel, not the operator, should replace the fuses. (**) All fuses have the cartridge style form factor. (***) Go to section 7 for additional supporting material when replacing fuses. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 9 (*) Only trained personnel, not the operator, should replace the fuses. (**) All fuses have the cartridge style form factor. (***) Go to section 7 for additional supporting material when replacing fuses. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 10 (*) Only trained personnel, not the operator, should replace the fuses. (**) All fuses have the cartridge style form factor. (***) Go to section 7 for additional supporting material when replacing fuses. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 11 (*) Only trained personnel, not the operator, should replace the fuses. (**) All fuses have the cartridge style form factor. (***) Go to section 7 for additional supporting material when replacing fuses. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 12 (*) Only trained personnel, not the operator, should replace the fuses. (**) All fuses have the cartridge style form factor. (***) Go to section 7 for additional supporting material when replacing fuses. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 13 (*) Only trained personnel, not the operator, should replace the fuses. (**) All fuses have the cartridge style form factor. (***) Go to section 7 for additional supporting material when replacing fuses. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 14 (*) Only trained personnel, not the operator, should replace the fuses. (**) All fuses have the cartridge style form factor. (***) Go to section 7 for additional supporting material when replacing fuses. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 15 (*) Only trained personnel, not the operator, should replace the fuses. (**) All fuses have the cartridge style form factor. (***) Go to section 7 for additional supporting material when replacing fuses. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 16 (*) Only trained personnel, not the operator, should replace the fuses. (**) All fuses have the cartridge style form factor. (***) Go to section 7 for additional supporting material when replacing fuses. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 17 (*) Only trained personnel, not the operator, should replace the fuses. (**) All fuses have the cartridge style form factor. (***) Go to section 7 for additional supporting material when replacing fuses. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 18 (*) Only trained personnel, not the operator, should replace the fuses. (**) All fuses have the cartridge style form factor. (***) Go to section 7 for additional supporting material when replacing fuses. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 19 (*) Only trained personnel, not the operator, should replace the fuses. (**) All fuses have the cartridge style form factor. (***) Go to section 7 for additional supporting material when replacing fuses. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...

  • Page 20: Principles Of Operation

    Ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.

  • Page 21: Operating Instructions

    This knob controls the sweep rate of the generator. The ideal sweet rate depends on the cleaning job, but 300 Hz, or fully counter-clockwise, is typically recommended as a starting point. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 22 The temperature of the system will automatically be maintained based upon the set temperature. Setting the timer will allow for precise control of the length of the ultrasonic cleaning cycle. Below is additional information regarding the operation of this controller.
  • Page 23 •Allow the temperature of the liquid to reach the desired level before attempting to clean items. • (Do Not turn on the heater without liquid in the tank, doing so may damage the heater). Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 24 NOTE: When first learning the capabilities of this system, do no leave items unattended in the tank for long periods. The system may damage the object if it remains in the ultrasonic bath for extended periods of time. Longer cleaning times can be used after thorough testing has been completed.
  • Page 25 12. Power off – On the generator(s), rotate the "Power Intensity" dial counterclockwise (ultrasonic sound will decrease) and turn OFF the main power switch. On the tank, turn OFF the main power switch. 3.4. Filter Operation (Optional Accessory) 1.

  • Page 26: Inspection And Maintenance

    UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
  • Page 27 Utilize the pump shut-off valve located adjacent to the strainer. Caution: Do not use liquid to clean the interior of the system. Electric shock may occur. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...

  • Page 28: Troubleshooting

    Unit’s fuses d. Loose housings e. Switches and settings If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.

  • Page 29: Component Repair And Replacement

    REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 30 4. Check supplied power for correct voltage specifications. 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
  • Page 31 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. 6.5. PUMP, FILTER & PRE-STRAINER 1.
  • Page 32 Pre-Strainer 7. Return filter valve to desired position. NOTE: If damage is visible at any of these steps, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...

  • Page 33: Diagrams And Drawings

    7. Diagrams and Drawings 7.1. BT 1206H Drawings and Schematics BT 1206H Standard Drawing Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 34 BT 1206H Standard Schematic Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 35 7.2. BT 60H Drawings and Schematics BT 60H Standard Drawing Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 36 BT 60H Standard Schematic Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 37 7.3. BT 3606H Drawings and Schematics BT 3606H Standard Drawing Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 38 BT 3606H Standard Schematic Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 39 7.4. BT 4208H Drawings and Schematics BT 4208H Standard Drawing Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 40 BT 4208H Standard Schematic Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 41 7.5. BT 6006H Drawings and Schematics BT 6006H Standard Drawing Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 42 BT 6006H Standard Schematic Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 43 7.4. BT 2412H Drawings and Schematics BT 2412H Standard Drawing Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 44 BT 2412H Standard Schematic Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 45 7.7. BT 130H Drawings and Schematics BT 130H Standard Drawing Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 46 BT 130H Standard Schematic Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 47 7.8. BT 3612H Drawings and Schematics BT 3612H Standard Drawing Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 48 BT 3612H Standard Schematic Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 49 7.9. BT 330H Drawings and Schematics BT 330H Standard Drawing Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 50 BT 330H Standard Schematic Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 51 7.8. BT 3624H Drawings and Schematics BT 3624H Standard Drawing Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 52 BT 3624H Standard Schematic Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...

  • Page 53: Warranty

    (10) years; all ultrasonic generators shall be free from defects in material and workmanship for five (5) years; all transducer components shall be free from defects in material and workmanship for two (2) years; and...
  • Page 54 All product returns for Warranty service and concerns, regarding this Warranty or otherwise, must have a Return Material Authorization (RMA) number. Please ship pre-paid to: Ultrasonic Power Corporation Attn: RMA Coordinator 239 East Stephenson Street Freeport, Illinois 61032, USA +1 815 235 6020 Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...

  • Page 55: Return Of Equipment Policy

    9. Return of Equipment Policy Replacement/Repair Policy and Pricing Schedule It is the intention of Ultrasonic Power Corporation (UPC) to deliver fair, accurate, cost-effective and timely service associated with warranty and non-warranty product assistance to Original Equipment Manufacturers (OEM), End- user and Reseller Customers within the guidelines of this Policy.
  • Page 56 RMA number will be refused. Please ship, with shipment costs pre-paid to: Ultrasonic Power Corporation Attn: RMA Coordinator 239 East Stephenson Street Freeport, Illinois 61032, USA +1 800-575-0168 +1 815 235 6020 Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...
  • Page 57 Wipe down the system to remove all excess liquid. Wrap up the power cable to avoid presenting a tripping hazard. Disengage castor locks (if applicable). If system has console legs, lift machine up to move (DO NOT drag the machine). Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...

  • Page 58: Standard Pricing Schedule

    Waived with warranty replacement due to defect Expired warranty, equipment malfunction, customer NON‐Warranty Quote damage Additional Cleaning Fee to be assessed based on Cleaning Fee $95/hour judgment of RMA Coordinator Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...

  • Page 59: Rma Form

    From: RMA # Ship To: Ultrasonic Power Corporation 239 East Stephenson Street Freeport, IL 61032 Attention: RMA Coordinator =============================cut here========================== FRAGILE ELECTRONIC EQUIPMENT Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...

  • Page 60: Parts List

    5300 Generator (240V/1000W/40kHz) 53-40-418 5300 Generator (240V/500W/40kHz) 53-40-456 Please contact Ultrasonic Power Corporation for other system parts not listed or any question regarding your ultrasonic cleaning system. 815-235-6020 or 1-800-575-0168 Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220509-002...

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