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BT H Series Cleaning Systems
Property of Ultrasonic Power Corporation - © 2017
Publication #170119-jsw
(Basic and Advanced)
Ultrasonic Power Corporation
239 E. Stephenson Street
Freeport, IL 61032, U.S.A.
Phone: 815-235-6020 • 1-800-575-0168
Fax: 815-232-2150
Email:
sonic@upcorp.com
www.upcorp.com
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Summary of Contents for Ultrasonic BT H Series
- Page 1 BT H Series Cleaning Systems (Basic and Advanced) Ultrasonic Power Corporation 239 E. Stephenson Street Freeport, IL 61032, U.S.A. Phone: 815-235-6020 • 1-800-575-0168 Fax: 815-232-2150 Email: sonic@upcorp.com www.upcorp.com Property of Ultrasonic Power Corporation - © 2017 Publication #170119-jsw...
- Page 2 Sincerely, The Ultrasonic Power Family Please read the entire manual. The BT H Series of cleaning systems require special care for proper operation. This manual gives you the education and special skill required to operate the system at its peak performance.
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Page 3: Table Of Contents
8. Techniques for Optimizing Cleaning Results ................17 9. Maintenance ..........................21 10. Troubleshooting ........................22 11. Diagrams and Drawings ......................23 12. Component List ........................25 13. Warranty ..........................26 14. Return of Equipment Policy....................28 Property of Ultrasonic Power Corporation - © 2017 Publication #170119-jsw... -
Page 4: Warnings
Indicates an imminently hazardous situation, which, if not avoided, could result in minor or moderate injury. High Voltage The HIGH VOLTAGE symbol means that failure to follow this safety statement MIGHT result in personal injury or death. Property of Ultrasonic Power Corporation - © 2017 Publication #170119-jsw... - Page 5 CHAMBER. NEVER USE FLAMMABLE SOLVENTS (FIRE OR EXPLOSION COULD RESULT) OR CARBON TETRACHLORIDE (PRODUCES TOXIC FUMES). CAUTION: Never use ultrasonic cleaning console as a sink. Under no circumstances should waste water be poured into it as the water could overflow the drain and damage delicate components.
- Page 6 When the plug is installed, make sure the wires are cut so that the protective earth is the last to take the strain. Electrical plugs should be installed only by a certified electrician. Property of Ultrasonic Power Corporation - © 2017 Publication #170119-jsw...
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Page 7: Specifications
(**) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be shortened by turning on the ultrasonics at 100% intensity during heat up time. Property of Ultrasonic Power Corporation - © 2017 Publication #170119-jsw... - Page 8 (**) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be shortened by turning on the ultrasonics at 100% intensity during heat up time. Property of Ultrasonic Power Corporation - © 2017 Publication #170119-jsw...
- Page 9 100% intensity during heat up time. Other voltages / phases are available: 120V / 1PH, 240V / 1PH All systems will work with either 50 Hz or 60 Hz. Property of Ultrasonic Power Corporation - © 2017 Publication #170119-jsw...
- Page 10 Fast BT 6006 Fast BT 3612 Fast BT 2020 Fast BT 3624 Fast Heater Fuse Heater Fuse BT 330H Fast Fast * All fuses have the cartridge style form factor Property of Ultrasonic Power Corporation - © 2017 Publication #170119-jsw...
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Page 11: Principles Of Operation
3. Principles of Operation The ultrasonic generator transforms AC line power to a specified signal (rated in kHz) that drives a piezoelectric converter/ transducer. This electrical signal is converted by the transducer to a mechanical vibration due to the characteristics of the internal piezoelectric crystals. -
Page 12: Description Of Components
Model BT-60H Generator All of the Ultrasonic Power Corporation's cleaning systems are powered by the patented 5300 series ultrasonic generator. The generator supplies the specified signal to the transducers. The high efficiency of the generator ensures the maximum cleaning power delivered to the tank without excessive power loss due to heat buildup. -
Page 13: Preparation Of Use (Getting Started)
The tank is made from high grade stainless steel. This is critical because of the immense stress that the stainless steel is subjected to during the ultrasonic process. The high grade stainless steel also aids in transferring the ultrasonic signal into the liquid medium. -
Page 14: Operating Instructions
• Rotate the "Power Intensity" dial clockwise (the ultrasonic sound will increase). After each fill up of the tank, allow the ultrasonic run for a minimum of 10 minutes at 80% power to allow the ultrasonic "Degas" the liquid (removed excess air molecules thus increasing efficiency). -
Page 15: Accessories
• Remove the item from the ultrasonic tank that was cleaned. Inspect for acceptable level of cleanliness. Repeat cleaning cycle if required. • Rotate the "Power Intensity" dial counterclockwise (ultrasonic sound will lessen). • If applicable, turn the "Heat" switch to the "OFF" position (Leaving the heat on will evaporate the liquid in the tank and may damage the heaters). - Page 16 It also assists in holding small items together. • Lid (Option) - Protects from getting contaminants into the liquid when not in use and insulates the liquids’ heat when not in use. Property of Ultrasonic Power Corporation - © 2017 Publication #170119-jsw...
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Page 17: Techniques For Optimizing Cleaning Results
Pre-cleaning may be required to remove gross contamination or to chemically prepare the parts for a final clean. Some applications require more than one ultrasonic cleaning stage to complete the required cleaning. Ultrasonic agitated rinsing is required in some cases to more thoroughly remove the wash chemicals. - Page 18 PROXIMITY TO THE TRANSDUCER: The procedure for ultrasonic cleaning is generally as follows: Put parts in basket and place basket through three or four process steps; ultrasonic wash, spray rinse (optional), immersion rinse, dry. Some parts loaded in baskets can mask or shadow from the radiated surface of the ultrasonic transducers.
- Page 19 40 kHz as the base frequency. Lower frequencies, such as 20 - 25 kHz, are used for large masses of metal, where ultrasonic erosion is of little consequence. The large mass dampens or absorbs a great amount of the ultrasonic cleaning power.
- Page 20 • Read and follow all instructions in this manual. • Follow all instructions on the chemical that is to be used in the ultrasonic cleaning system. • Test the cleaning capabilities of the system after each change in liquid (dilution of chemical ratio, adding chemical, changing of liquid).
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Page 21: Maintenance
NOTE: Be careful when cleaning the ultrasonic tank to not scratch or abrade the ultrasonic radiating surface, as this will reduce the life of the radiating surface. Preventative Maintenance The design of your UPC equipment eliminates the need for elaborate preventative maintenance procedures. -
Page 22: Troubleshooting
1. Ensure the power cord(s) are plugged into its proper voltage supply. 2. Press the "Ultrasonics" switch to the "ON" position. 3. If the above did not solve the problem: Call the Ultrasonic Power Corporation customer service department for assistance. -
Page 23: Diagrams And Drawings
11. Diagrams and Drawings BT (H Model) Tank Wiring Diagram Property of Ultrasonic Power Corporation - © 2017 Publication #170119-jsw... - Page 24 Property of Ultrasonic Power Corporation - © 2017 Publication #170119-jsw...
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Page 25: Component List
12. Component List • Tank • Generator • Pump and Filter "H" Models Pump and Filter Stand Property of Ultrasonic Power Corporation - © 2017 Publication #170119-jsw... -
Page 26: Warranty
(10) years; all ultrasonic generators shall be free from defects in material and workmanship for five (5) years; all transducer components shall be free from defects in material and workmanship for two (2) years; and... - Page 27 All product returns for Warranty service and concerns, regarding this Warranty or otherwise, must have a Return Material Authorization (RMA) number. Please ship pre-paid to: Ultrasonic Power Corporation Attn: RMA Coordinator 239 East Stephenson Street Freeport, Illinois 61032, USA +1 815 235 6020 Property of Ultrasonic Power Corporation - © 2017 Publication #070119...
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Page 28: Return Of Equipment Policy
14. Return of Equipment Policy Replacement/Repair Policy and Pricing Schedule It is the intention of Ultrasonic Power Corporation (UPC) to deliver fair, accurate, cost-effective and timely service associated with warranty and non-warranty product assistance to Original Equipment Manufacturers (OEM), End- user and Reseller Customers within the guidelines of this Policy. - Page 29 RMA number will be refused. Please ship, with shipment costs pre-paid to: Ultrasonic Power Corporation Attn: RMA Coordinator 239 East Stephenson Street Freeport, Illinois 61032, USA +1 800-575-0168 +1 815-235-6020 Property of Ultrasonic Power Corporation - © 2017 Publication #070119...
- Page 30 Waived with warranty replacement due to defect Expired warranty, equipment malfunction, customer NON-Warranty Quote damage Additional Cleaning Fee to be assessed based on judgment Cleaning Fee $95/hour of RMA Coordinator From: Property of Ultrasonic Power Corporation - © 2017 Publication #070119...
- Page 31 RMA # Ship To: Ultrasonic Power Corporation 239 East Stephenson Street Freeport, IL 61032 Attention: RMA Coordinator =============================cut here========================== FRAGILE ELECTRONIC EQUIPMENT Property of Ultrasonic Power Corporation - © 2017 Publication #070119...
- Page 32 Lit amber rocker switch 50-06-050 Fuse (6A) 50-07-020 Fuse (10A) 50-07-014 Fuse (15A) 50-07-010 Fuse (20A) 50-07-054 Contact Ultrasonic Power Corporation for other system parts not listed. 815-235-6020 or 1-800-575-0168 Property of Ultrasonic Power Corporation - © 2017 Publication #070119...
- Page 33 Please contact your Ultrasonic Power Corporation representative with any question regarding your Ultrasonic cleaning system. Property of Ultrasonic Power Corporation - © 2017 Publication #070119...