Page 1 LTRASONIC LEANING ONSOLE UP 7028- 204-G ALLON LTRASONIC LEANING ONSOLE Ultrasonic Power Corporation 239 E. Stephenson Street Freeport, IL 61032, U.S.A. Phone: 815-235-6020 • 1-800-575-0168 Fax: 815-232-2150 Email: sonic@upcorp.com www.upcorp.com Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 2 Congratulations, You have just purchased the best Ultrasonic cleaning system available to the market today. We here at Ultrasonic Power Corporation take pride in our products and our ability to provide you, our customer the best quality service available. Please take some time to familiarize yourself with this manual and all aspects of the system configuration prior to start-up.
Page 3: Table Of Contents
204-GALLON CLEANING CONSOLE WITH FILTRATION ......... 228 204-GALLON CLEANING CONSOLE WITH FILTRATION, WEIR AND SPARGER .. 245 WARRANTY ........................ 262 RETURN OF EQUIPMENT POLICY ................266 RESHIPMENT OR RELOCATION ................268 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 4: Warnings
The WARNING symbol means that failure to follow this safety statement MIGHT result in personal injury or property damage. High Voltage The HIGH VOLTAGE symbol means that failure to follow this safety statement MIGHT result in personal injury or death. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 5 FLAMMABLE SOLVENTS (FIRE OR EXPLOSION COULD RESULT) OR CARBON TETRACHLORIDE (PRODUCES TOXIC FUMES). CAUTION: Never use ultrasonic cleaning console as a sink. Under no circumstances should waste water be poured into it as the water could overflow the drain and damage delicate components.
Page 6 CAUTION: Failure to reconnect wires in their original positions when replacing components in the system may lead to failure of the system. Carefully note proper arrangement before removing wires from components to be replaced. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 7 When the plug is installed, make sure the wires are cut so that the protective earth is the last to take the strain. Electrical plugs should be installed only by a certified electrician. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 8: 39-Gallon Base Cleaning Console
1. SPECIFICATIONS ..............................9 2. OPERATING INSTRUCTIONS ..........................10 3. INSPECTION AND MAINTENANCE ........................13 4. TROUBLESHOOTING ............................15 5. COMPONENT REPAIR AND REPLACEMENT ...................... 18 6. ILLUSTRATIONS AND SCHEMATICS ........................21 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 9: Specifications
250V / 10A / FLM Heater Fuse 250V / 10A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 10: Operating Instructions
The amount of chemical will be based on the condition of the water being used and how much contamination is to be removed. Detergents that are used in this ultrasonic cleaning system must be compatible with 304 and 316L stainless steel. You will void the warranty if chemical attack to the stainless steel occurs.
Page 11 Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel. The power intensity should be set to 80% and adjusted after testing parts.
Page 12 1. Turn the heater switch to the "OFF" position. 2. Turn the main power switch to the "OFF" position. 3. Wipe off the machine to remove excess dirt and water. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 13: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 14 2. Clean exterior of system with stainless steel cleaner. 3. Remove side panels and clean interior of system with compressed air. Caution: Do not use liquid to clean the interior of the system. Electric shock may occur. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 15: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 16 Correct all loose wires or improper connections. 4. When troubleshooting is complete, replace defective items, restore circuits to normal and reinstall removed items Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 17 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 18: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 19 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 20 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 21: Illustrations And Schematics
6. Illustrations and Schematics Figure 1. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 24: 39-Gallon Cleaning Console With Filtration
1. SPECIFICATIONS ............................... 25 2. OPERATING INSTRUCTIONS ..........................26 3. INSPECTION AND MAINTENANCE ........................29 4. TROUBLESHOOTING ............................31 5. COMPONENT REPAIR AND REPLACEMENT ...................... 34 6. ILLUSTRATIONS AND SCHEMATICS ........................38 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 25: Specifications
250V / 2A / FLM Pump Fuse 250V / 2A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 26: Operating Instructions
The amount of chemical will be based on the condition of the water being used and how much contamination is to be removed. Detergents that are used in this ultrasonic cleaning system must be compatible with 304 and 316L stainless steel. You will void the warranty if chemical attack to the stainless steel occurs.
Page 27 Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel. The power intensity should be set to 80% and adjusted after testing parts.
Page 28 1. Turn filter system to the "ON" position. Allow the filter system to clean the water- detergent solution. (Note: Operating the filter system during the cleaning cycle may interfere with the ultrasonic cleaning process. If filtration is required during the cleaning process, use the lowest flow rate possible for maximum performance.) Make sure the external valves are closed to allow for proper flow.
Page 29: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 30 5. Clean system strainer by shutting off the water line and removing the strainer housing. Utilize the pump shut-off valve located adjacent to the strainer. Caution: Do not use liquid to clean the interior of the system. Electric shock may occur. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 31: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 32 Correct all loose wires or improper connections. 8. When troubleshooting is complete, replace defective items, restore circuits to normal and reinstall removed items Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 33 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 34: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 35 4. Check supplied power for correct voltage specifications. 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 36 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. 5.5. PUMP, FILTER & PRE-STRAINER System Pump 1.
Page 37 Pre-Strainer 8. Reattach access panel and return filter valve to desired position. NOTE: If damage is visible at any of these steps, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 38: Illustrations And Schematics
6. Illustrations and Schematics Figure 4. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 41: 39-Gallon Cleaning Console With Filtration, Weir And Sparger
1. SPECIFICATIONS ............................... 42 2. OPERATING INSTRUCTIONS ..........................43 3. INSPECTION AND MAINTENANCE ........................47 4. TROUBLESHOOTING ............................49 5. COMPONENT REPAIR AND REPLACEMENT ...................... 52 6. ILLUSTRATIONS AND SCHEMATICS ........................56 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 42: Specifications
250V / 1A / FLM Oil Skimmer Fuse 250V / 1A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 43: Operating Instructions
Some applications or detergents will require other temperatures and may be as low as 90F. Consult your sales representative if you do not know what temperature to set the unit to. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 44 You will void the warranty if chemical attack to the stainless steel occurs. 5. Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel.
Page 45 These applications include removing machining oils and small particles. For application involving baked on carbon or calcium and mineral deposits, longer times and higher temperatures may be required. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 46 When first learning the capabilities of this system, do no leave items unattended in the wash tank for long periods. The system may damage surfaces if allowed to remain in the ultrasonic bath for extended periods of time. Longer cleaning times can be used after thorough testing has been completed.
Page 47: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 48 Position bypass valve to configuration A “Reservoir” and open the system drain valve to drain the reservoir. Once the reservoir (weir) tank has drained, remove the strainer housing. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 49: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 50 Correct all loose wires or improper connections. 8. When troubleshooting is complete, replace defective items, restore circuits to normal and reinstall removed items. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 51 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 52: Component Repair And Replacement
SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 53 4. Check supplied power for correct voltage specifications. 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 54 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. 5.5. PUMP, FILTER & PRE-STRAINER System Pump 1.
Page 55 Pre-Strainer 8. Reattach access panel and return filter valve to desired position. NOTE: If damage is visible at any of these steps, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 56: Illustrations And Schematics
6. Illustrations and Schematics Figure 7. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 59: 39-Gallon Tenor Cleaning Console With Filtration
1. SPECIFICATIONS ............................... 60 2. OPERATING INSTRUCTIONS ..........................61 3. INSPECTION AND MAINTENANCE ........................64 4. TROUBLESHOOTING ............................66 5. COMPONENT REPAIR AND REPLACEMENT ...................... 69 6. ILLUSTRATIONS AND SCHEMATICS ........................73 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 60: Specifications
250V / 2A / FLM Pump Fuse 250V / 2A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 61: Operating Instructions
The amount of chemical will be based on the condition of the water being used and how much contamination is to be removed. Detergents that are used in this ultrasonic cleaning system must be compatible with 304 and 316L stainless steel. You will void the warranty if chemical attack to the stainless steel occurs.
Page 62 5. Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel. The power intensity should be set to 80% and adjusted after testing parts.
Page 63 1. Turn filter system to the "ON" position. Allow the filter system to clean the water- detergent solution. (Note: Operating the filter system during the cleaning cycle may interfere with the ultrasonic cleaning process. If filtration is required during the cleaning process, use the lowest flow rate possible for maximum performance.)
Page 64: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 65 5. Clean system strainer by shutting off the water line and removing the strainer housing. Utilize the pump shut-off valve located adjacent to the strainer. Caution: Do not use liquid to clean the interior of the system. Electric shock may occur. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 66: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 67 Correct all loose wires or improper connections. 4. When troubleshooting is complete, replace defective items, restore circuits to normal and reinstall removed items Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 68 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 69: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 70 4. Check supplied power for correct voltage specifications. 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 71 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. 5.5. PUMP, FILTER & PRE-STRAINER System Pump 1.
Page 72 Pre-Strainer 8. Reattach access panel and return filter valve to desired position. NOTE: If damage is visible at any of these steps, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 73: Illustrations And Schematics
6. Illustrations and Schematics Figure 10. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 76: 90-Gallon Base Cleaning Console
1. SPECIFICATIONS ............................... 77 2. OPERATING INSTRUCTIONS ..........................78 3. INSPECTION AND MAINTENANCE ........................81 4. TROUBLESHOOTING ............................83 5. COMPONENT REPAIR AND REPLACEMENT ...................... 86 6. ILLUSTRATIONS AND SCHEMATICS ........................89 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 77: Specifications
250V / 15A / FLM Heater Fuse 250V / 15A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 78: Operating Instructions
The amount of chemical will be based on the condition of the water being used and how much contamination is to be removed. Detergents that are used in this ultrasonic cleaning system must be compatible with 304 and 316L stainless steel. You will void the warranty if chemical attack to the stainless steel occurs.
Page 79 Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel. The power intensity should be set to 80% and adjusted after testing parts.
Page 80 1. Turn the heater switch to the "OFF" position. 2. Turn the main power switch to the "OFF" position. 3. Wipe off the machine to remove excess dirt and water. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 81: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 82 2. Clean exterior of system with stainless steel cleaner. 3. Remove side panels and clean interior of system with compressed air. Caution: Do not use liquid to clean the interior of the system. Electric shock may occur. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 83: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 84 3. A tank to contain the cleaning liquid (water-detergent mix) and into which the mechanical (ultrasonic) energy is transmitted by the transducers. a. Use of a suitable detergent is important because the liquid that transmits the energy from the transducers also participates in the cleaning process: (1) the mechanical action (cavitation), and (2) by solvent action, physical wetting or chemical attack on surface soil.
Page 85 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 86: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 87 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 88 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 89: Illustrations And Schematics
6. Illustrations and Schematics Figure 13. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 92: 90-Gallon Cleaning Console With Filtration
1. SPECIFICATIONS ............................... 93 2. OPERATING INSTRUCTIONS ..........................94 3. INSPECTION AND MAINTENANCE ........................97 4. TROUBLESHOOTING ............................99 5. COMPONENT REPAIR AND REPLACEMENT ....................102 6. ILLUSTRATIONS AND SCHEMATICS ........................ 106 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 93: Specifications
250V / 2A / FLM Pump Fuse 250V / 2A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 94: Operating Instructions
Some applications or detergents will require other temperatures and may be as low as 90F. Consult your sales representative if you do not know what temperature to set the unit to. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 95 You will void the warranty if chemical attack to the stainless steel occurs. Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel.
Page 96 When first learning the capabilities of this system, do no leave items unattended in the wash tank for long periods. The system may damage surfaces if allowed to remain in the ultrasonic bath for extended periods of time. Longer cleaning times can be used after thorough testing has been completed.
Page 97: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 98 5. Clean system strainer by shutting off the water line and removing the strainer housing. Utilize the pump shut-off valve located adjacent to the strainer. Caution: Do not use liquid to clean the interior of the system. Electric shock may occur. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 99: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 100 3. A tank to contain the cleaning liquid (water-detergent mix) and into which the mechanical (ultrasonic) energy is transmitted by the transducers. a. Use of a suitable detergent is important because the liquid that transmits the energy from the transducers also participates in the cleaning process: (1) the mechanical action (cavitation), and (2) by solvent action, physical wetting or chemical attack on surface soil.
Page 101 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 102: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 103 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 104 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. 5.5. PUMP, FILTER & PRE-STRAINER System Pump 1.
Page 105 8. Reattach access panel and return filter valve to desired position. Pre-Strainer NOTE: If damage is visible at any of these steps, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 106: Illustrations And Schematics
6. Illustrations and Schematics Figure 16. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 109: 90-Gallon Cleaning Console With Filtration, Weir And Sparger
1. SPECIFICATIONS ............................. 110 2. OPERATING INSTRUCTIONS ........................... 111 3. INSPECTION AND MAINTENANCE ........................115 4. TROUBLESHOOTING ............................117 5. COMPONENT REPAIR AND REPLACEMENT ....................120 6. ILLUSTRATIONS AND SCHEMATICS ......................... 124 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 110: Specifications
250V / 1A / FLM Oil Skimmer Fuse 250V / 1A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 111: Operating Instructions
Some applications or detergents will require other temperatures and may be as low as 90F. Consult your sales representative if you do not know what temperature to set the unit to. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 112 You will void the warranty if chemical attack to the stainless steel occurs. Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel.
Page 113 These applications include removing machining oils and small particles. For application involving baked on carbon or calcium and mineral deposits, longer times and higher temperatures may be required. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 114 When first learning the capabilities of this system, do no leave items unattended in the wash tank for long periods. The system may damage surfaces if allowed to remain in the ultrasonic bath for extended periods of time. Longer cleaning times can be used after thorough testing has been completed.
Page 115: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 116 Position bypass valve to configuration A “Reservoir” and open the system drain valve to drain the reservoir. Once the reservoir (weir) tank has drained, remove the strainer housing. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 117: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 118 3. A tank to contain the cleaning liquid (water-detergent mix) and into which the mechanical (ultrasonic) energy is transmitted by the transducers. a. Use of a suitable detergent is important because the liquid that transmits the energy from the transducers also participates in the cleaning process: (1) the mechanical action (cavitation), and (2) by solvent action, physical wetting or chemical attack on surface soil.
Page 119 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 120: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 121 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 122 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. 5.5. PUMP, FILTER & PRE-STRAINER System Pump 1.
Page 123 Pre-Strainer 8. Reattach access panel and return filter valve to desired position. NOTE: If damage is visible at any of these steps, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 124: Illustrations And Schematics
6. Illustrations and Schematics Figure 19. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 127: 90-Gallon Bass Cleaning Console With Filtration
1. SPECIFICATIONS ............................. 128 2. OPERATING INSTRUCTIONS ........................... 129 3. INSPECTION AND MAINTENANCE ........................132 4. TROUBLESHOOTING ............................134 5. COMPONENT REPAIR AND REPLACEMENT ....................137 6. ILLUSTRATIONS AND SCHEMATICS ........................ 141 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 128: Specifications
250V / 2A / FLM Pump Fuse 250V / 2A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 129: Operating Instructions
Some applications or detergents will require other temperatures and may be as low as 90F. Consult your sales representative if you do not know what temperature to set the unit to. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 130 You will void the warranty if chemical attack to the stainless steel occurs. 5. Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel.
Page 131 When first learning the capabilities of this system, do no leave items unattended in the wash tank for long periods. The system may damage surfaces if allowed to remain in the ultrasonic bath for extended periods of time. Longer cleaning times can be used after thorough testing has been completed.
Page 132: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 133 5. Clean system strainer by shutting off the water line and removing the strainer housing. Utilize the pump shut-off valve located adjacent to the strainer. Caution: Do not use liquid to clean the interior of the system. Electric shock may occur. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 134: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 135 3. A tank to contain the cleaning liquid (water-detergent mix) and into which the mechanical (ultrasonic) energy is transmitted by the transducers. a. Use of a suitable detergent is important because the liquid that transmits the energy from the transducers also participates in the cleaning process: (1) the mechanical action (cavitation), and (2) by solvent action, physical wetting or chemical attack on surface soil.
Page 136 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 137: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 138 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 139 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. 5.5. PUMP, FILTER & PRE-STRAINER System Pump 1.
Page 140 8. Reattach access panel and return filter valve to desired position. Pre-Strainer NOTE: If damage is visible at any of these steps, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 141: Illustrations And Schematics
6. Illustrations and Schematics Figure 22. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 144: 135-Gallon Base Cleaning Console
1. SPECIFICATIONS ............................. 145 2. OPERATING INSTRUCTIONS ........................... 146 3. INSPECTION AND MAINTENANCE ........................149 4. TROUBLESHOOTING ............................151 5. COMPONENT REPAIR AND REPLACEMENT ....................154 6. ILLUSTRATIONS AND SCHEMATICS ........................ 157 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 145: Specifications
250V / 20A / FLM Heater Fuse 250V / 20A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 146: Operating Instructions
The amount of chemical will be based on the condition of the water being used and how much contamination is to be removed. Detergents that are used in this ultrasonic cleaning system must be compatible with 304 and 316L stainless steel. You will void the warranty if chemical attack to the stainless steel occurs.
Page 147 Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel. The power intensity should be set to 80% and adjusted after testing parts.
Page 148 1. Turn the heater switch to the "OFF" position. 2. Turn the main power switch to the "OFF" position. 3. Wipe off the machine to remove excess dirt and water. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 149: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 150 2. Clean exterior of system with stainless steel cleaner. 3. Remove side panels and clean interior of system with compressed air. Caution: Do not use liquid to clean the interior of the system. Electric shock may occur. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 151: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 152 3. A tank to contain the cleaning liquid (water-detergent mix) and into which the mechanical (ultrasonic) energy is transmitted by the transducers. a. Use of a suitable detergent is important because the liquid that transmits the energy from the transducers also participates in the cleaning process: (1) the mechanical action (cavitation), and (2) by solvent action, physical wetting or chemical attack on surface soil.
Page 153 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 154: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 155 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 156 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 157: Illustrations And Schematics
6. Illustrations and Schematics Figure 25. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 160: 135-Gallon Cleaning Console With Filtration
1. SPECIFICATIONS ............................. 161 2. OPERATING INSTRUCTIONS ........................... 162 3. INSPECTION AND MAINTENANCE ........................165 4. TROUBLESHOOTING ............................167 5. COMPONENT REPAIR AND REPLACEMENT ....................170 6. ILLUSTRATIONS AND SCHEMATICS ........................ 174 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 161: Specifications
250V / 2A / FLM Pump Fuse 250V / 2A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 162: Operating Instructions
Some applications or detergents will require other temperatures and may be as low as 90F. Consult your sales representative if you do not know what temperature to set the unit to. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 163 You will void the warranty if chemical attack to the stainless steel occurs. Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel.
Page 164 When first learning the capabilities of this system, do no leave items unattended in the wash tank for long periods. The system may damage surfaces if allowed to remain in the ultrasonic bath for extended periods of time. Longer cleaning times can be used after thorough testing has been completed.
Page 165: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 166 5. Clean system strainer by shutting off the water line and removing the strainer housing. Utilize the pump shut-off valve located adjacent to the strainer. Caution: Do not use liquid to clean the interior of the system. Electric shock may occur. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 167: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 168 3. A tank to contain the cleaning liquid (water-detergent mix) and into which the mechanical (ultrasonic) energy is transmitted by the transducers. a. Use of a suitable detergent is important because the liquid that transmits the energy from the transducers also participates in the cleaning process: (1) the mechanical action (cavitation), and (2) by solvent action, physical wetting or chemical attack on surface soil.
Page 169 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 170: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 171 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 172 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. 5.5. PUMP, FILTER & PRE-STRAINER System Pump 1.
Page 173 Pre-Strainer 8. Reattach access panel and return filter valve to desired position. NOTE: If damage is visible at any of these steps, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 174: Illustrations And Schematics
6. Illustrations and Schematics Figure 28. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 177: 135-Gallon Cleaning Console With Filtration, Weir And Sparger
1. SPECIFICATIONS ............................. 178 2. OPERATING INSTRUCTIONS ........................... 179 3. INSPECTION AND MAINTENANCE ........................183 4. TROUBLESHOOTING ............................185 5. COMPONENT REPAIR AND REPLACEMENT ....................188 6. ILLUSTRATIONS AND SCHEMATICS ......................... 192 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 178: Specifications
250V / 1A / FLM Oil Skimmer Fuse 250V / 1A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 179: Operating Instructions
Some applications or detergents will require other temperatures and may be as low as 90F. Consult your sales representative if you do not know what temperature to set the unit to. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 180 You will void the warranty if chemical attack to the stainless steel occurs. Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel.
Page 181 These applications include removing machining oils and small particles. For application involving baked on carbon or calcium and mineral deposits, longer times and higher temperatures may be required. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 182 When first learning the capabilities of this system, do no leave items unattended in the wash tank for long periods. The system may damage surfaces if allowed to remain in the ultrasonic bath for extended periods of time. Longer cleaning times can be used after thorough testing has been completed.
Page 183: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 184 Position bypass valve to configuration A “Reservoir” and open the system drain valve to drain the reservoir. Once the reservoir (weir) tank has drained, remove the strainer housing. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 185: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 186 3. A tank to contain the cleaning liquid (water-detergent mix) and into which the mechanical (ultrasonic) energy is transmitted by the transducers. a. Use of a suitable detergent is important because the liquid that transmits the energy from the transducers also participates in the cleaning process: (1) the mechanical action (cavitation), and (2) by solvent action, physical wetting or chemical attack on surface soil.
Page 187 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 188: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 189 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 190 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. 5.5. PUMP, FILTER & PRE-STRAINER System Pump 1.
Page 191 Pre-Strainer 8. Reattach access panel and return filter valve to desired position. NOTE: If damage is visible at any of these steps, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 192: Illustrations And Schematics
6. Illustrations and Schematics Figure 31. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 195: 135-Gallon Contra Bass Cleaning Console With Filtration
1. SPECIFICATIONS ............................. 196 2. OPERATING INSTRUCTIONS ........................... 197 3. INSPECTION AND MAINTENANCE ........................200 4. TROUBLESHOOTING ............................202 5. COMPONENT REPAIR AND REPLACEMENT ....................205 6. ILLUSTRATIONS AND SCHEMATICS ........................ 209 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 196: Specifications
250V / 2A / FLM Pump Fuse 250V / 2A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 197: Operating Instructions
Some applications or detergents will require other temperatures and may be as low as 90F. Consult your sales representative if you do not know what temperature to set the unit to. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 198 You will void the warranty if chemical attack to the stainless steel occurs. Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel.
Page 199 When first learning the capabilities of this system, do no leave items unattended in the wash tank for long periods. The system may damage surfaces if allowed to remain in the ultrasonic bath for extended periods of time. Longer cleaning times can be used after thorough testing has been completed.
Page 200: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 201 5. Clean system strainer by shutting off the water line and removing the strainer housing. Utilize the pump shut-off valve located adjacent to the strainer. Caution: Do not use liquid to clean the interior of the system. Electric shock may occur. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 202: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 203 3. A tank to contain the cleaning liquid (water-detergent mix) and into which the mechanical (ultrasonic) energy is transmitted by the transducers. a. Use of a suitable detergent is important because the liquid that transmits the energy from the transducers also participates in the cleaning process: (1) the mechanical action (cavitation), and (2) by solvent action, physical wetting or chemical attack on surface soil.
Page 204 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 205: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 206 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 207 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. 5.5. PUMP, FILTER & PRE-STRAINER System Pump 1.
Page 208 Pre-Strainer 8. Reattach access panel and return filter valve to desired position. NOTE: If damage is visible at any of these steps, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 209: Illustrations And Schematics
6. Illustrations and Schematics Figure 34. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 212: 204-Gallon Base Cleaning Console
1. SPECIFICATIONS ............................. 213 2. OPERATING INSTRUCTIONS ........................... 214 3. INSPECTION AND MAINTENANCE ........................217 4. TROUBLESHOOTING ............................219 5. COMPONENT REPAIR AND REPLACEMENT ....................222 6. ILLUSTRATIONS AND SCHEMATICS ........................ 225 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 213: Specifications
250V / 20A / FLM Heater Fuse 250V / 20A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 214: Operating Instructions
The amount of chemical will be based on the condition of the water being used and how much contamination is to be removed. Detergents that are used in this ultrasonic cleaning system must be compatible with 304 and 316L stainless steel. You will void the warranty if chemical attack to the stainless steel occurs.
Page 215 Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel. The power intensity should be set to 80% and adjusted after testing parts.
Page 216 1. Turn the heater switch to the "OFF" position. 2. Turn the main power switch to the "OFF" position. 3. Wipe off the machine to remove excess dirt and water. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 217: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 218 2. Clean exterior of system with stainless steel cleaner. 3. Remove side panels and clean interior of system with compressed air. Caution: Do not use liquid to clean the interior of the system. Electric shock may occur. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 219: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 220 3. A tank to contain the cleaning liquid (water-detergent mix) and into which the mechanical (ultrasonic) energy is transmitted by the transducers. a. Use of a suitable detergent is important because the liquid that transmits the energy from the transducers also participates in the cleaning process: (1) the mechanical action (cavitation), and (2) by solvent action, physical wetting or chemical attack on surface soil.
Page 221 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 222: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 223 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 224 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 225: Illustrations And Schematics
6. Illustrations and Schematics Figure 37. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 228: 204-Gallon Cleaning Console With Filtration
2. OPERATING INSTRUCTIONS ........................... 230 3. INSPECTION AND MAINTENANCE(CLICK TO USE HYPERLINKS) ..............233 4. TROUBLESHOOTING ............................235 5. COMPONENT REPAIR AND REPLACEMENT ....................238 6. ILLUSTRATIONS AND SCHEMATICS ........................ 242 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 229: Specifications
250V / 2A / FLM Pump Fuse 250V / 2A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 230: Operating Instructions
Some applications or detergents will require other temperatures and may be as low as 90F. Consult your sales representative if you do not know what temperature to set the unit to. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 231 You will void the warranty if chemical attack to the stainless steel occurs. Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel.
Page 232 When first learning the capabilities of this system, do no leave items unattended in the wash tank for long periods. The system may damage surfaces if allowed to remain in the ultrasonic bath for extended periods of time. Longer cleaning times can be used after thorough testing has been completed.
Page 233: Inspection And Maintenance(Click To Use Hyperlinks)
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 234 5. Clean system strainer by shutting off the water line and removing the strainer housing. Utilize the pump shut-off valve located adjacent to the strainer. Caution: Do not use liquid to clean the interior of the system. Electric shock may occur. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 235: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 236 3. A tank to contain the cleaning liquid (water-detergent mix) and into which the mechanical (ultrasonic) energy is transmitted by the transducers. a. Use of a suitable detergent is important because the liquid that transmits the energy from the transducers also participates in the cleaning process: (1) the mechanical action (cavitation), and (2) by solvent action, physical wetting or chemical attack on surface soil.
Page 237 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 238: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 239 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 240 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. 5.5. PUMP, FILTER & PRE-STRAINER System Pump 1.
Page 241 Pre-Strainer 8. Reattach access panel and return filter valve to desired position. NOTE: If damage is visible at any of these steps, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 242: Illustrations And Schematics
6. Illustrations and Schematics Figure 40. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 245: 204-Gallon Cleaning Console With Filtration, Weir And Sparger
1. SPECIFICATIONS ............................. 246 2. OPERATING INSTRUCTIONS ........................... 247 3. INSPECTION AND MAINTENANCE ........................251 4. TROUBLESHOOTING ............................253 5. COMPONENT REPAIR AND REPLACEMENT ....................256 6. ILLUSTRATIONS AND SCHEMATICS ......................... 260 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 246: Specifications
250V / 1A / FLM Oil Skimmer Fuse 250V / 1A / FLM (*) Only trained personnel, not the operator, should replace the fuses (**) All fuses are slo-blow time delay Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 247: Operating Instructions
Some applications or detergents will require other temperatures and may be as low as 90F. Consult your sales representative if you do not know what temperature to set the unit to. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 248 You will void the warranty if chemical attack to the stainless steel occurs. Power On – Turn on the ultrasonic start switch. The ultrasonic generators will start the ultrasonic action in the tank. All installed generator circuits are controlled by one switch on the control panel.
Page 249 These applications include removing machining oils and small particles. For application involving baked on carbon or calcium and mineral deposits, longer times and higher temperatures may be required. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 250 When first learning the capabilities of this system, do no leave items unattended in the wash tank for long periods. The system may damage surfaces if allowed to remain in the ultrasonic bath for extended periods of time. Longer cleaning times can be used after thorough testing has been completed.
Page 251: Inspection And Maintenance
UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
Page 252 Position bypass valve to configuration A “Reservoir” and open the system drain valve to drain the reservoir. Once the reservoir (weir) tank has drained, remove the strainer housing. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 253: Troubleshooting
High frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
Page 254 3. A tank to contain the cleaning liquid (water-detergent mix) and into which the mechanical (ultrasonic) energy is transmitted by the transducers. a. Use of a suitable detergent is important because the liquid that transmits the energy from the transducers also participates in the cleaning process: (1) the mechanical action (cavitation), and (2) by solvent action, physical wetting or chemical attack on surface soil.
Page 255 (*) Where applicable, the component schematic for a console model follows the component description. If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
Page 256: Component Repair And Replacement
REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 257 5. Test generator by turning the system on. 6. If generator does not work, contact Ultrasonic Power Corporation service department for repair or replacement. NOTE: DO NOT open the generator as this will immediately void the warranty of the generator.
Page 258 3. Check heater pad for proper contact with the system tank. 4. Check for loose or damaged wires. If damage is visible, contact Ultrasonic Power Corporation service department for repair or replacement. 5.5. PUMP, FILTER & PRE-STRAINER System Pump 1.
Page 259 8. Reattach access panel and return filter valve to desired position. Bypass Valve Pre-Strainer NOTE: If damage is visible at any of these steps, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2018...
Page 260: Illustrations And Schematics
6. Illustrations and Schematics Figure 43. Console Overview Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 263: Warranty
(10) years; all ultrasonic generators shall be free from defects in material and workmanship for five (5) years; all transducer components shall be free from defects in material and workmanship for two (2) years; and...
Page 264 This Warranty shall not apply to: (a) cavitation erosion of tank and immersible transducer surfaces, which is a normal occurrence and develops over time in the operation of ultrasonic cleaning equipment; (b) any Product or component incorrectly installed by Customer contrary to instructions from UPC (c) any Product or component which has been: i) incorrectly operated or misused, (ex., operating the equipment...
Page 265 All product returns for Warranty service and concerns, regarding this Warranty or otherwise, must have a Return Material Authorization (RMA) number. Please ship pre-paid to: Ultrasonic Power Corporation Attn: RMA Coordinator 239 East Stephenson Street Freeport, Illinois 61032, USA +1 815 235 6020 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 266: Return Of Equipment Policy
Return of Equipment Policy Replacement/Repair Policy and Pricing Schedule It is the intention of Ultrasonic Power Corporation (UPC) to deliver fair, accurate, cost-effective and timely service associated with warranty and non-warranty product assistance to Original Equipment Manufacturers (OEM), End- user and Reseller Customers within the guidelines of this Policy. All warranty repair costs that fall within the scope of a UPC Warranty Policy will be covered, in full, according to the applicable UPC Warranty Policy.
Page 267 RMA number will be refused. Please ship, with shipment costs pre-paid to: Ultrasonic Power Corporation Attn: RMA Coordinator 239 East Stephenson Street Freeport, Illinois 61032, USA +1 800-575-0168 +1 815 235 6020 Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 268: Reshipment Or Relocation
Wrap up the power cable to avoid presenting a tripping hazard. Disengage castor locks (if applicable). If system has console legs, lift machine up to move (DO NOT drag the machine). Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 269 Waived with warranty replacement due to defect Expired warranty, equipment malfunction, customer NON‐Warranty Quote damage Additional Cleaning Fee to be assessed based on judgment Cleaning Fee $95/hour of RMA Coordinator Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 270 Contact block (2 ea required) 50-06-063 Retaining Clip 50-06-199 LED Block 50-06-216-2G Push button assembly - Red Red push button 50-06-054-R Contact block (2 ea required) 50-06-063 Retaining Clip 50-06-199 LED Block 50-06-216-2R Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 271 From: RMA # Ship To: Ultrasonic Power Corporation 239 East Stephenson Street Freeport, IL 61032 Attention: RMA Coordinator =============================cut here========================== FRAGILE ELECTRONIC EQUIPMENT Property of Ultrasonic Power Corporation - © 2018 Publication #181114...
Page 272 Please contact your Ultrasonic Power Corporation representative with any question regarding your Ultrasonic cleaning system. Property of Ultrasonic Power Corporation - © 2018 Publication #181114...

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