RITE-HITE Global Wheel-Lok GWL-2300 Owner's Manual
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RITE-HITE Global Wheel-Lok GWL-2300 Owner's Manual

RITE-HITE Global Wheel-Lok GWL-2300 Owner's Manual

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This manual covers units: built after serial numbers GW231001 and up
Language: English
The English version of this manual shall prevail over any
error in, or conflicting interpretation of, any translations.
Global Wheel-Lok
Notice to User. . . . . . . . . . . . . . . . . . . 2
Safety Identifications . . . . . . . . . . . . . 3
Owner Responsibility . . . . . . . . . . . . . 6
Definition and Function. . . . . . . . . . . . 7
Features . . . . . . . . . . . . . . . . . . . . . . 8
Operating procedures. . . . . . . . . . . . 10
Maintenance . . . . . . . . . . . . . . . . . . . 15
Troubleshooting . . . . . . . . . . . . . . . . 17
Parts . . . . . . . . . . . . . . . . . . . . . . . . 28
Warranty . . . . . . . . . . . . . . . . . . . . . . 52
™
GWL-2300
Vehicle Restraint
Owner's Manual
Installed on:
Model #: GWL-2300
Publication: 00007-AM-EN 2016-08-08

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Summary of Contents for RITE-HITE Global Wheel-Lok GWL-2300

  • Page 1: Table Of Contents

    ™ Global Wheel-Lok GWL-2300 Vehicle Restraint Owner’s Manual This manual covers units: built after serial numbers GW231001 and up Installed on: Notice to User....2 Safety Identifications .

  • Page 2: Notice To User

    RITE-HITE ® The GWL-2300 vehicle restraint by RITE-HITE is intended to provide a safer workplace for workers in shipping and receiving dock areas. The GWL-2300 vehicle restraint is a restraint device that, when properly installed and operated, retains a secure connection between the truck and dock.

  • Page 3: Safety Identifications

    Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual SAFETY IDENTIFICATIONS DANGER WARNING When working with electrical or electronic Indicates a hazardous situation which, if not controls, make sure that the power source avoided, will result in death or serious injury. has been locked out and tagged according to regulations and approved local electrical codes.
  • Page 4 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual NOTES Publication: 00007-AM-EN 2016-08-08...
  • Page 5 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual NOTES Publication: 00007-AM-EN 2016-08-08...

  • Page 6: Owner Responsibility

    Your local Rite-Hite representative offers owners the option of a Planned Maintenance Program (P.M.P.). As part of this service, your local Rite-Hite representative will do all routine maintenance, lubrication, and adjustments. Publication: 00007-AM-EN 2016-08-08...

  • Page 7: Definition And Function

    Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual DEFINITION AND FUNCTION The GWL-2300 vehicle restraint is a truck and trailer The proper activation of the barrier and the locking locking system used to help secure trucks and trailers to mechanism is monitored by: the face of a loading dock.

  • Page 8: Features

    ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual FEATURES See Figure 3 for locations of these features. Pawl Assembly Assembly which is driven upward into the ratchet by the Hydraulic Cylinder Lifting Rails when the unit is locked. Moves the Lifting Rails back and forth, thus raising or lowering the locking pawl into place.
  • Page 9 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual FEATURES Inside Inside Anchor Sign Anchor Kit Caution Sign Outside Outside Outside Light Box Control Outside Lights Signs Control Box Caution Signs Maintenance Maintenance Strut Strut Side Side Covers Covers Maintenance Strut Maintenance Strut...

  • Page 10: Operating Procedures

    ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual OPERATING PROCEDURES Stored Position / Restraint UNLOCKED Restraint Locking, LOCK Button Pressed If the GWL-2300 vehicle restraint is in the UNLOCKED It is assumed that the loading bay is empty (no truck). position (shaft assembly is down and stored in barrier...
  • Page 11 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual OPERATING PROCEDURES Restraint LOCKED Restraint UNLOCKING, UNLOCK Button If the GWL-2300 vehicle restraint is in the LOCKED Pressed position with the barrier up and the locking mechanism In order to release the truck after completion of the...
  • Page 12 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual OPERATING PROCEDURES FAULT State from LOCKING State HORN OVERRIDE State, HORN OVERRIDE Code Entered or HORN OVERRIDE Button In case the locking mechanism can not engage properly, the alarm will sound. The outside and inside lights will Pressed after Securing Trailer by show flashing RED.
  • Page 13 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual OPERATING PROCEDURES Vehicle Release During Loss of Power Procedure 1. Lockout/Tagout controls. CAUTION 2. Remove pin which connects the hydraulic cylinder to the Lifting Rails. See Figure 9. Do not remove lock arm when a truck tire is present.
  • Page 14 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual OPERATING PROCEDURES Snow Removal Procedure Service Service Strut Strut WARNING Wheel guides, locking arm assembly, trigger, or frame assembly may be buried underneath snow, thus not visible. Unseen obstructions may cause Engage Locking Arm Assembly With Service Strut...

  • Page 15: Maintenance

    Lubricate Pawl Shaft & Lifting Rail Slots of usage exceeding 8 trucks per day, etc.). Consult Dry Lubricate Only - DO NOT USE Moly Based Grease RITE-HITE if these conditions exist for accelerated FIGURE 12 - LUBRICATION maintenance requirements. 1. Perform all Daily maintenance.
  • Page 16 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual MAINTENANCE 180 Days 360 Days 1. Do all the Daily and 90 Day maintenance. 1. Do all Daily, 90 and 180 Day maintenance. 2. Tighten the anchor bolts to 100 ft-lbs. 2. Operate unit in (5) different places to ensure the locking mechanism engages properly.

  • Page 17: Troubleshooting

    Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual TROUBLESHOOTING DANGER WARNING To prevent personal injury use extreme care when When working with electrical or electronic working with electrically powered equipment. controls, make sure that the power source has Follow all safety instructions. Disconnect all been locked out and tagged according to OSHA power, and keep body away from moving parts.
  • Page 18 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual TROUBLESHOOTING Magnet Sensing Sensing Switch Switch Position Inside Outside Horn Light Light Barrier Magnet 1. Stored Closed Open Green No Magnet Magnet (LED Off) (LED On) 2. Fault Open Open Brown White No Magnet...
  • Page 19 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual TROUBLESHOOTING LED Status Chart Publication: 00007-AM-EN 2016-08-08...
  • Page 20 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual TROUBLESHOOTING LED Status Chart Continued Publication: 00007-AM-EN 2016-08-08...
  • Page 21 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual TROUBLESHOOTING Setting Horn Override Code Fill and Bleed Hydraulics 1. Press and hold DIAGNOSTIC button until the horn Diagnostic mode may be entered while the restraint is in chirps (approximately five seconds). any state. To enter diagnostic mode: 1.
  • Page 22 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual TROUBLESHOOTING Diagnostics Diagnostic mode may be entered while the restraint is in any state. To enter diagnostic mode: 1. Press and hold DIAGNOSTIC button until the horn chirps (approximately five seconds). 2. Press LOCK button.
  • Page 23 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual ELECTRICAL FROM CUSTOMER MAIN POWER & SAFETY PROTECTION DEVICE. 110-120v. 1PH. 60HZ./208-240v. 1PH. 50HZ. USE 10.0A/5.0A DUAL ELEMENT TIME DELAY FUSE SEE NOTE 2 1FU1 (1L1) DUMMY FUSED DISCONNECT (BY OTHERS) SEE NOTE 7...
  • Page 24 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual ELECTRICAL MICRO CONTROL CIRCUIT BOARD TO LED BOARD (SEE DETAIL - "B") INSIDE HORN HORN+ (WH/RD) HORN- (WH/BK) 12V, 0.03A HORN- (WH/BK) "LOCK" SENSOR (SW1) GREEN LIGHT N.O. LOCK INTERLOCK ( 6/COM )
  • Page 25 -PCB TERMINAL BLOCK ALL OTHER: 4.0 LB-IN -GROUND TERMINAL: 35 LB-IN PEDESTRIAN-VU 6. LS1 & LS2 PROVIDED BY RITE-HITE WITH VEHICLE RESTRAINT. OTHER FIELD DEVICES ARE OPTIONAL. SEE SPECIFIC ELECTRICAL SCHEMATIC. CODED HORN OVERRIDE 7. FUSED DISCONNECT NOTES: -FUSED DISCONNECT IS NOT PROVIDED BY RITE-HITE PRODUCTS...
  • Page 26 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual ELECTRICAL CORNER/LEVELER-VU WIRING MICRO CONTROL CIRCUIT BOARD N.O. N.C. J13-1 N.O. J13-2 J13-3 N.C. J13-4 J13-5 J13-6 RITE-VU WIRE LABELS J14-1 PLUG & PLAY ORIGINAL RELEASE J14-2 VERSION J14-3 14-4 PVDT 14-5 OUT0...
  • Page 27 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual ELECTRICAL Outside Light Box Wiring #40 Wire / OSR #40 Wire/OSR White Wire White Wire Red Wire Red Wire #42 Wire / 12V #42 Wire/12V Red Lamp Red Lamp Red Wire Red Wire...

  • Page 28: Parts

    ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual PARTS Track Assembly Use loctite on screw. NOTEE: NOTE: Use loctite on screw. DO NOT over torque. Torque to 60 In-Lbs. DO NOT over torque. Torque to 60 In-Lbs. Detail C Detail C...
  • Page 29 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual PARTS Track Assembly Continued DESCRIPTION PART # Back Side Cover 106944 Maintenance Strut 106943 Hex. Cap Screw 1/4"-20 x 1/2" Long Stainless Steel 106939 Washer 1/4" Stainless Steel 106956 Front Side Cover 106947 Screw .250-20 x .875"...
  • Page 30 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual PARTS Wheel Guides and Barrier Ramp – Left Hand DESCRIPTION PART # Wheel Guide Long 100262 Barrier Ramp 107633 Anchor Bolt 5/8" x 4" 53150 Wheel Guide Short 100263 Publication: 00007-AM-EN 2016-08-08...
  • Page 31 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual PARTS Locking Arm Assembly Locking Arm Assembly Locking Arm Assembly (Complete) (Complete) Torque to Torque To 73ft-Lbs 73 Ft-Lbs. DESCRIPTION PART # Locking Arm Assembly - Complete (Includes items 2-20) 120032 Screw Hex Head 1/2”-13 x 1-1/2” Long (Grade 8)
  • Page 32 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual PARTS Locking Arm Trolley Trigger Trolley Assembly Locking Arm Trolley (Complete) (Complete) 12 13 Torque to Torque To 73ft-Lbs 73 Ft-Lbs. DESCRIPTION PART # Locking Arm Trolley Assembly - Complete (Includes Items 2 - 19) 109234 Screw, Hex.
  • Page 33 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual PARTS Pawl Assembly Pawl Assembly Pawl Assembly (complete) (complete) Front View Side View Front View Side View DESCRIPTION PART # Pawl Assembly - Complete 112584 Pawl Weldment 112585 UHMW Slider 112756 Snaggletooth 106922...
  • Page 34 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual PARTS Trigger Trolley Assembly DESCRIPTION PART # Trigger Assembly – Complete 106893 Trigger Weldment 106894 Round Tube 2-1/2" OD, 1-1/2" ID x 5-1/8" Long 106913 Cap Screw 1/4-20 x 2-1/4" Long Stainless Steel 106908 Shaft 1-7/16"...
  • Page 35 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual PARTS Trigger Trolley Assembly Trigger Trolley Assembly Trigger Trolley Assembly (Complete) (Complete) Torque to Torque To 73ft-Lbs 73 Ft-Lbs. DESCRIPTION PART # Trigger Trolley Assembly - Complete (Includes Items 2 - 13) 109233 Screw, Hex.
  • Page 36 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual PARTS Electrical DO NOT ENTER TRAILER KEYED OPTION ENTER TRAILER OUTSIDE LIGHTS LOCK DOK-LOK ® HORN OVERRIDE UNLOCK 102, 208, 103, 203, 705, 209, 201, 708, 709 X2/N J13-1 LOCK J13-2 J13-3 UNLOCK...
  • Page 37 Power circuit board, Including Fuses (230 Volt Power) 142126-05 141578- Standard Micro Control Board, Including Advanced Controls 861D106 Micro Control Board with Program Options (Consult Rite-Hite for specific part number) 141578-xxx Micro circuit board cover 144802 Control wiring harness 144864-01...
  • Page 38 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual PARTS Electrical Continued DO NOT ENTER TRAILER KEYED OPTION ENTER TRAILER OUTSIDE LIGHTS LOCK DOK-LOK ® HORN OVERRIDE UNLOCK 102, 208, 103, 203, 705, 209, 201, 708, 709 X2/N J13-1 LOCK J13-2 J13-3...
  • Page 39 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual PARTS Electrical Continued DESCRIPTION PART # Screw, round head, #6-32, 0.25" length 133366 Lock washer, #6 51826 Rubber grommet 142102 Screw, black trim washer, #8-32, 0.5" length 146031 Standoff, Male/Female, #6-32, 0.875" length 115871 Screw, Round Head, #10-32, 0.5"...
  • Page 40 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual PARTS Miscellaneous 8 1/2 GWL-2300 WHEEL-LOK This Owner's manual covers units built after serial numbers: GW231001 and up Installed on: Vehicle Restraint Owner ’s Manual 10 1/2 GWL-2300 Wheel-Lok MADE IN U.S.A. This Manual Covers Restraints Built After Serial Numbers:...
  • Page 41 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual PARTS Hydraulic Power Unit 6, 7 Door Hinge on This Side Hinge Side (Removed for Clarity) 13, 16 8, 17 14, 4 Jam Nut Comes Jam Nut Comes with #10 With Item #10...
  • Page 42 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual PARTS Track Assembly – Left Hand Use loctite on screw. NOTEE: NOTE: Use loctite on screw. DO NOT over torque. DO NOT over torque. Torque To Torque to 60 In-Lbs. 60 In-Lbs. Detail F...
  • Page 43 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual PARTS Track Assembly – Left Hand Continued DESCRIPTION PART # Back Side Cover 109898 Maintenance Strut 106943 Hex. Cap Screw 1/4"-20 x 1/2" Long Stainless Steel 106939 Washer 1/4" Stainless Steel 106956 Front Side Cover 109899 Screw .250-20 x .875"...
  • Page 44 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual PARTS Wheel Guides and Barrier Ramp – Left Hand DESCRIPTION PART # Wheel Guide Long 110072 Barrier Ramp 107633 Anchor Bolt 5/8" x 4" 53150 Wheel Guide Short 110073 Publication: 00007-AM-EN 2016-08-08...
  • Page 45 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual PARTS Locking Arm ASM – Left Hand Locking Arm Assembly Locking Arm Assembly (Complete) (Complete) 16 15 14 Torque to Torque To 73 Ft-Lbs. 73ft-Lbs DESCRIPTION PART # Locking Arm Assembly - Complete (Includes items 2-20) 121345 Screw Hex Head 1/2”-13 x 1-1/2”...
  • Page 46 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual PARTS Locking Arm Trolley – Left Hand Locking Arm Trolley Locking Arm Trolley (Complete) (Complete) Torque to Torque To 73 Ft-Lbs. 73ft-Lbs 13 12 11 Torque to Torque To 73ft-Lbs 73 Ft-Lbs. DESCRIPTION...
  • Page 47 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual PARTS Pawl Assembly – Left Hand Pawl Assembly Pawl Assembly (complete) (complete) Front View Side View Front View Side View DESCRIPTION PART # Pawl Assembly - Complete 127221 Pawl Weldment 127220 UHMW Slider...
  • Page 48 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual PARTS Trigger Assembly – Left Hand DESCRIPTION PART # Trigger Assembly – Complete 108693 Trigger Weldment 108694 Round Tube 2-1/2" OD, 1-1/2" ID x 5-1/8" Long 106913 Cap Screw 1/4-20 x 2-1/4" Long Stainless Steel 106908 Shaft 1-7/16"...
  • Page 49 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual PARTS Trigger Trolley – Left Hand Trigger Trolley Assembly (Complete) Trigger Trolley Assembly (Complete) Torque to Torque To 73ft-Lbs 73 Ft-Lbs. DESCRIPTION PART # Trigger Trolley Assembly - Complete (Includes Items 2 - 13) 110069 Screw, Hex.
  • Page 50 ® Global Wheel-Lok™ GWL-2300 Rite-Hite Owner’s Manual PARTS Hydraulic Power Unit – Left Hand 6, 7 Door Hinge on This Side (Removed for Clarity) Hinge Side 13, 16 8, 17 14, 4 Jam Nut Comes Jam Nut Comes with Item #10...
  • Page 51 Rite-Hite ® Global Wheel-Lok™ GWL-2300 Owner’s Manual NOTES Publication: 00007-AM-EN 2016-08-08...

  • Page 52: Warranty

    Product claimed to be defective and shall, at RITE-HITE's option, either (x) grant RITE-HITE or its agent access to Owner's premises for the purpose of repairing or replacing the Product or (y) return of the Product to the RITE-HITE, f.o.b.

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